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Diagnostics and error handling

Festo – P.BE-CPX-CTEL-EN – 1601b – English

Diagnostics and error handling

5.1

Summary of diagnostics options

The CTEL master module supports various options for diagnostics and error handling in the CPX terminal. An

overview is provided by Tab. 5.1.

Diagnostics

option

Explanation/advantages

Detailed description

Error messages

The CTEL master module reports specific

malfunctions as error messages (error num

bers) to the CPX bus node.

Advantage: Error messages can be evaluated

via the CPX bus node, operator unit or FMT.

5.2

CPX system description

(P.BE-CPX-SYS-…)

LED display

The CTEL master module reports specific

malfunctions as error messages (error num

bers) to the CPX bus node.

Advantage: Fast “on-site” error detection.

5.3

Status bits, I/O

diagnostic inter

face and specific

diagnostic func

tions

The errors recognised by the CTEL master

module are reported in some cases to the

CPX bus node with special additional inform

ation.

Advantage: Fast access to error messages

via the fieldbus, etc.

5.4

CPX system description

(P.BE-CPX-SYS-…)

CPX bus node description

Diagnostics via

the operator unit

Menu-driven display of diagnostic informa

tion on the operator unit.

Advantage: Fast “on-site” error detection.

5.5

Operator unit description

(P.BE-CPX-MMI-1-…)

Diagnostics via

the Festo Main

tenance Tool

(FMT)

The FMT offers the option to display dia

gnostic information on a PC.

Advantage: Fast “on-site” error detection;

diagnostics also possible from a higher

automation level

5.6

Online help for the FMT

Tab. 5.1

Diagnostics options

The available diagnostic information may depend on the settings of the CPX bus node or

on the parameterisation.

Содержание CPX-CTEL-4-M12-5POL

Страница 1: ...Description CTEL master module I Port 574601 1601b 8059466 Electrical interface CPX CTEL 4 M12 5POL Terminal CPX...

Страница 2: ...tructions on how to prevent them Warning Hazards that can cause death or serious injuries Caution Hazards that can cause minor injuries Other symbols Note Material damage or loss of function Recommend...

Страница 3: ...nterfaces 12 2 2 2 Pin allocation 12 2 2 3 I Port connecting cables 12 2 3 Display components 13 2 3 1 Overview of the LED indicators 13 2 3 2 Meaning of the LED displays 13 2 4 Address space 15 2 5 I...

Страница 4: ...r unit CPX MMI 39 4 8 Commissioning with the Festo Maintenance Tool software CPX FMT 40 5 Diagnostics and error handling 41 5 1 Summary of diagnostics options 41 5 2 Diagnostic error messages 42 5 2 1...

Страница 5: ...the electrical interface CPX CTEL 4 M12 5POL The product described here is referred to as the CTEL master module in this documentation A list of other documents for the components of the CPX and or CT...

Страница 6: ...specifications for electrostatically sensitive devices 1 1 2 Intended use The module provides 4 external I Port interfaces each of which can be connected to a device with an I Port interface 2 2 I Por...

Страница 7: ...echnical data and of all connected components Only compliance with the limit values or load limits permits operation of the product in accordance with the relevant safety regulations Observe the notes...

Страница 8: ...I Port connecting cables Fig 2 1 A CTEL system consists of the CTEL master module and the devices that are connected to the CTEL master module via specified I Port connecting cables In this way it is...

Страница 9: ...ions for up to 4 valve terminals or I O modules per CTEL master module Transmit control signals to the connected modules and monitor their ability to function I Port valve terminals Make available var...

Страница 10: ...be placed in a CPX terminal is limited by the available address space of the CPX terminal of up to 64 bytes of inputs and 64 bytes of outputs 1 2 3 4 5 6 7 8 9 1 Fieldbus incoming 2 Fieldbus continuin...

Страница 11: ...nology and is compatible with it in certain areas The limitations compared to the IO Link standard are among others Permanently set baud rate of 230 4 kbps SIO mode is not supported The maximum length...

Страница 12: ...age supply 2 24 V UVAL OUT PL Load voltage supply 3 0 V UEL SEN PS Operating voltage supply 4 C Q I Port Communication C Q 5 0 V UVAL OUT PL Load voltage supply Tab 2 2 2 2 3 I Port connecting cables...

Страница 13: ...LED displays LED Behaviour Significance PS Off Operating voltage UEL SEN PS is not connected or has fallen below the minimum supply voltage CTEL master module is not active Lights up green Operating...

Страница 14: ...ility error Several causes are possible An incompatible device is connected to the corresponding I Port The corresponding port is deactivated but a connected device is recognised All four LEDs flashin...

Страница 15: ...guration files for the respective host system 3 6 Connection with the host system For the CTEL master module there are 3 presettings available for operation as a pure input module a pure output module...

Страница 16: ...directly below the housing cover These are only accessible if the module is removed from the CPX system Fig 2 5 2 5 1 DIL switches 1 2 1 DIL switch group 1 I O mode 2 DIL switch group 2 I O length Fi...

Страница 17: ...2 without function Tab 2 5 If the CTEL master module is not used i e there are no devices connected DIL switch group 2 has no function and the I O length is automatically set to 0 bytes in each case...

Страница 18: ...on and maintenance work switch off the follow ing Compressed air supply Operating voltage supply for electronics sensors UEL SEN Load voltage supplies for outputs valves UOUT UVAL Note Electrostatical...

Страница 19: ...e related power sup ply or switch it off Note The CTEL master module does not have a separate connection block but is designed as a complete unit The desired I O configuration presetting should be imp...

Страница 20: ...rlinking block 3 3 I Port connecting cables Note Operative malfunction due to impermissible cabling To connect the I Port devices to the CTEL master module only use the special I Port connecting cable...

Страница 21: ...ty when displaying a diagnostic error message If the CTEL master module is con figured to I O mixed operation diagnostic error messages from inputs have priority over diagnostic error messages from ou...

Страница 22: ...Load voltage supply UOUT for digital output modules Load voltage supply UVAL PL for valve terminals output modules or other consumers The load voltage supply UOUT is not used by the module described h...

Страница 23: ...sary Calculation Use the following table to calculate the total current consumption Tab 3 1 Please refer to the relevant technical data for current consumption of the I Port devices Note Select a powe...

Страница 24: ...ion at I Port 2 max 1 6 A _____ A _____ A Internal electronics current consumption device I Port 31 _____ A Sensor current consumption at I Port 31 _____ A Sum of the current consumption at I Port 3 m...

Страница 25: ...s via the load voltage supply UVAL can occur in an isolated manner compared to UEL SEN 3 6 Connection with the host system For the required connection between the CTEL master module in the CPX termina...

Страница 26: ...rror is issued Example The following devices should be connected to the CTEL master module at system start Output module with 16 outputs 2 bytes O Input module with 8 inputs 1 byte I Valve terminal wi...

Страница 27: ...f the configuration file in the host system 3 6 Connection with the host system 4 1 1 Address assignment in the CPX system I O bytes are assigned in the CPX system corresponding to the selected config...

Страница 28: ...ite assigned grey unused 4 2 Procedure for commissioning In order to avoid connecting and configuration errors commissioning in steps is required Proceed as follows 1 Check the CTEL master module and...

Страница 29: ...evices Check the position of the DIL switches to guarantee the desired configuration presetting Tab 2 5 and Tab 2 6 Check the CTEL master module to ensure it is securely seated in the interlinking blo...

Страница 30: ...he fieldbus used as well as via the Festo Maintenance Tool FMT or the operator unit MMI 5 1 Summary of diagnostics options Starting the CPX terminal with system setting Stored parameters If the start...

Страница 31: ...Port assignment corresponds to the configuration in the host system Warning Accidental activation of actuators An incorrect status of the valves and outputs can lead to dangerous situations Make sure...

Страница 32: ...1 configuration I Port 2 configuration I Port 3 configuration I Port 4 configuration 00 Use existing device 01 Expect device 10 Port inactive 7 RW X S 2 1 S 2 2 S 1 1 S 1 2 Behaviour after I Port sho...

Страница 33: ...module Subsequent changes of the parameters have no effects Bits 0 3 cannot be written in combination with the Festo Maintenance Tool and the operator unit They are represen ted in the online mode as...

Страница 34: ...Otherwise an error is output The following scenarios are possible A device with suitable I O length was detected at system start The device is connected to Expect device when the I Port configuration...

Страница 35: ...r 8 The remaining 7 bits are assigned otherwise Tab 4 1 When the parameter for changing of the setting is overwritten the content of the bits 6 0 can be any desired Only bit 7 is evaluated for paramet...

Страница 36: ...7 3 Parameterisation with the operator unit CPX MMI General information about the operator unit CPX MMI and commissioning the CPX terminal can be found in the description P BE CPX MMI 1 Warning The co...

Страница 37: ...ystem overview CPX terminal 0 Module 1 Module 2 CTEL I Port master 3 Module 2 CTEL Monitoring Forcing M Diagnostics D Parameters P Fail Safe F Module Data MD 2 CTEL P I Port 1 configuration I Port 2 c...

Страница 38: ...nput Ch 0 32 Input Ch 1 0 Input Ch 2 16 Output Ch 0 4 Output Ch 1 0 Output Ch 2 0 1 2 1 Channels of the device at the first assigned I Port here input module 2 Channels of the devices at further assig...

Страница 39: ...rameterisation via the fieldbus Fig 4 3 System overview Monitoring forcing M Diagnostics D Parameters P Fail Safe F Module Data MD 2 CTEL P I Port 1 configuration I Port 2 configuration I Port 3 confi...

Страница 40: ...4 4 shows the list of parameters of a CTEL master module as an example Fig 4 4 Warning The connected actuators can move unexpectedly Modification of the signal statuses and parameters with the FMT can...

Страница 41: ...site error detection 5 3 Status bits I O diagnostic inter face and specific diagnostic func tions The errors recognised by the CTEL master module are reported in some cases to the CPX bus node with s...

Страница 42: ...r instance Description Highest System Error in the CTEL master module I Port 1 Error in the module at I Port 1 I Port 2 Error in the module at I Port 2 I Port 3 Error in the module at I Port 3 Lowest...

Страница 43: ...asuring range exceeded Check application 2 Short circuit Check the installation 3 Wire break Check the installation 5 Error in the power supply Primary voltage main power supply too low Undervoltage P...

Страница 44: ...ort device missing failed Check configuration 58 I Port configuration error Check configuration Tab 5 3 Diagnostic error messages by CPX error numbers When the CTEL master module is accessed via FMT M...

Страница 45: ...ror has occurred 1 Error at output 2 Error at input 3 Error at analogue module technology module function module Bit 3 is set for all errors of the CTEL master module 4 Undervoltage Error type Error n...

Страница 46: ...tor unit have already been described in the Commissioning chapter 4 7 Commissioning with the operator unit CPX MMI System overview CPX terminal 0 Module 1 Module 2 CTEL I Port master 3 Module 2 CTEL M...

Страница 47: ...r module and a device e g through a wire break the CTEL master module puts out various diagnostic error messages These are also dependent on the setting of the parameter I Port configuration During op...

Страница 48: ...f 4 bytes is connected The 4 bytes of the device are assigned to the first 4 bytes in the address space of the I Port The remaining 4 bytes remain unused I Port Fixed I O length 8 bytes Device 4 bytes...

Страница 49: ...igured for operation as a pure out put module The system can still be operated Corresponding to the setting for the relevant I Port either an I Port configuration error is reported with setting Expect...

Страница 50: ...Module code CPX specific 194 0xC2 Module identifier in operator unit CPX MMI CTEL Part number 1577012 Dimensions W L H mm 50 x 107 x 55 incl interlinking block Product weight g approx 110 Information...

Страница 51: ...rrent consumption at 24 V from operating voltage supply UEL SEN without connected devices mA typ 65 Maximum current consumption per I Port at 24 V from operating voltage supply UEL SEN PS A 1 6 from l...

Страница 52: ...gth between module and device m 20 Short circuit protection Supply for devices PS and load voltage PL Internal electronic separate for each I Port Behaviour after short circuit Dependent on parameter...

Страница 53: ...alid parameters received from the host system parameterisation error 29 0x I Port device All other event codes not specified in this table 1 0x0000 Device OK 0 0x1000 Device NOK general diagnostics 1...

Страница 54: ...rcuit 2 0x7711 Mass error 1 0x8C00 Technology specific application error 1 0x8C10 Process variable range overflow process data inconsistent 25 0x8C20 Measuring range exceeded 1 0x8C30 Process variable...

Страница 55: ...tics of CPX terminals I Digital input I module Input module I O length Number of bytes available for inputs and outputs IO Link Protected designation for a point to point communication system for conn...

Страница 56: ...tion file 29 Diagnostic error messages 42 by CPX error numbers 43 Error handling 43 Priorities 42 Diagnostics via LEDs 44 via the CPX fieldbus master 45 with the Festo Maintenance Tool FMT 47 with the...

Страница 57: ...erator unit 39 Overview of diagnostics options 41 Overview of module parameters 32 P Parameters 32 40 Device parameter I Port 35 I Port configuration 33 Behaviour after I Port short circuit 35 Monitor...

Страница 58: ......

Страница 59: ...tion is prohibited Offenders will be liable for damages All rights re served in the event that a patent utility model or design patent is registered Copyright Festo SE Co KG Postfach 73726 Esslingen G...

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