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Required measures

Measures

Description

Line choke
(2 x 

³

 5 mH)

A line choke with two partial windings for the line feeds L1 and N (2 x 

³

 5 mH)

must be installed to comply with the mains harmonics in accordance with
EN 61000-3-2 – accessories.

Snap ferrite

A snap ferrite (Würth, prod. no. 74272722 or compatible) on motor phases U, V,
W (without PE) must be installed to comply with the malfunction limit values of
category C2 at a switching frequency of 16 kHz. Feed through flying leads once.

external mains
filter

Install a suitable external mains filter – Accessories.

Tab. 15: Installation measures to achieve the specified category
For installation of a line choke and a snap ferrite 

è

 7.7 Connection examples.

If set-up and commissioning are performed by a professional with the neces-
sary experience for setting up and commissioning drive systems, including
their EMC aspects, category C2 devices can be used in the first environment
(residential area).

For operation of category C2 devices, limit values for the harmonic currents
in the network (EN 61000-3-2 or EN 61000-3-12) apply, depending on the
connected load of the machine. Please check whether this is the case for
your facility/system. As a rule, compliance with the limit values for harmonic
currents requires the use of external filter measures, e.g. installation of a line
choke.

For operation of category C2 devices, limit values for the harmonic currents
in the network (EN 61000-3-2 or EN 61000-3-12) apply, depending on the
connected load of the machine. Please check whether this is the case for your
facility/system.

Category C3 devices are intended for use in the second environment only
(industrial environment). Use in the first environment is not permitted.

This product can generate high frequency interference, which may make it neces-
sary to implement interference suppression measures in residential areas.
In practice, the combination of the components used and their properties influ-
ence the achievable length of the motor cable 

è

 Manual Assembly, Installation.

7.7

Connection examples

Connection plan, 1-phase mains connection
The following connection diagram shows the 1-phase mains connection of the
device with fuse and main switch that does not interrupt the neutral conductor
(uninterrupted connection of the neutral conductor when switching on and off).
This type of connection is required if several 1-phase powered servo drives with
a common neutral conductor reference are distributed to the mains phases L1, L2
and L3 in a network.
If otherwise stipulated that the neutral conductor must be disconnected when
switching on and off, the following note must be observed:

NOTICE

Overvoltage due to asymmetrical mains load
If the neutral conductor has to be disconnected when the device is switched
on and off, the device can be damaged by overvoltage due to an asymmetrical
network load.
• Design the mains connection with fuse and main switch so that the neutral

conductor is always switched on early and switched off later.

1

4

2

3

5

6

7

8

Fig. 6: Connection example, 1-phase mains connection

1

Braking resistor

2

Circuit breaker or fuse

3

Main switch/main contactor

4

Line choke (for category C2)

5

PELV fixed power supply for 24 V
supply

6

Encoder 2 (optional)

7

Encoder 1

8

Snap ferrite (for category C2,
16 kHz)

Measures for 2-phase mains connection 

è

 Manual Assembly, Installation.

STO connection example
The safety sub-function STO (safe torque off) is triggered by an input device that
makes the safety request (e.g. light curtain).

1

2

3

4

Fig. 7: STO sample circuit

1 Input device for safety request

(e.g. light curtain)

2 Safety relay unit

3 Servo drive CMMT-AS
4 Drive axle

Information on the sample circuit
The safety request is passed on to the servo drive on 2 channels via the inputs
#STO-A and #STO-B at the connection [X1A]. This safety request results in the
2-channel switch-off of the driver supply to the servo drive’s power output stage.
The safety relay unit can use the STA diagnostic output to monitor whether the
safe status has been reached for the safety sub-function STO.
SBC connection example
The safety sub-function SBC (safe brake control) is triggered by an input device
that makes the safety request.

Содержание CMMT-AS-C2-3A-...-S1 Series

Страница 1: ...lingen Manufacturer s address Made in Germany Country of origin Germany Tab 2 Product labelling example Warning symbols on the front of the product Warnin g symbol Meaning with the CMMT AS Attention Hot surface Metallic housing parts of the device can reach high temperatures during operation In the event of a fault internal components may become overloaded Overloading of components can result in h...

Страница 2: ...SS1 is intended for performing a rapid stop with subse quent torque switch off 2 2 1 Application areas The device is intended for use in an industrial environment and with appropriate measures in commercial residential and mixed areas The device is intended for installation in a control cabinet The minimum degree of protection required for the control cabinet is IP54 The device can be operated in ...

Страница 3: ...behind the blind plate 14 X1A I O interface 15 X9B connection for braking resistor 4 3 Safety sub functions 4 3 1 Function and application The servo drive CMMT AS S1 has the following safety related performance fea tures Safe torque off STO Safe brake control SBC Safe stop 1 SS1 with use of a suitable external safety relay unit and appro priate wiring of the servo drive Diagnostic outputs STA and ...

Страница 4: ...o high level when inputs SBC A and SBC B are both requested If the signal behaviour does not correspond to expectations the system must be set to a safe condition within the reaction time It is essential that time monitoring be provided in the safety relay unit The safety sub function SBC with feedback via SBA must be tested at least 1x within the space of 24 h Test SBA feedback based on the SBC A...

Страница 5: ...supply plugs while live Before touching wait at least 5 minutes after switching off the load voltage to allow the intermediate circuit to discharge WARNING Risk of injury from electric shock The leakage current of the device to earth PE is 3 5 mA AC or 10 mA DC Touching the device housing if there is a fault can result in serious injuries or death Before commissioning also for brief measuring and ...

Страница 6: ...ing to DIN VDE 0298 4 2013 permissible currents according to EN 60204 1 may differ depending on laying method and temperature Tab 13 Line protection requirements Fuse protection when load circuit is supplied with DC power The CMMT AS allows the load circuit to be supplied with DC power With DC power external fuse protection is once again required in the form of short circuit protection and line pr...

Страница 7: ...Manual Assembly Installation 7 7 Connection examples Connection plan 1 phase mains connection The following connection diagram shows the 1 phase mains connection of the device with fuse and main switch that does not interrupt the neutral conductor uninterrupted connection of the neutral conductor when switching on and off This type of connection is required if several 1 phase powered servo drives ...

Страница 8: ...Function Description 24 RDY C1 Normally open contact ready for operation mes sage Ready 23 RDY C2 22 STA Diagnostic output Safe torque off acknowledge 21 SBA Diagnostic output Safe brake control acknowl edge 20 reserved do not connect 19 18 SIN4 Release brake request 17 GND Reference potential ground 16 TRG0 fast output for triggering external components channel 0 15 TRG1 like TRG0 but channel 1 1...

Страница 9: ...able shield 1 On the device side connect the encoder cable shield to the plug housing 2 On the motor side connect the encoder cable shield to the encoder or encoder plug 7 8 4 X3 encoder interface 2 The encoder interface X3 is located on the front side of the device The encoder interface X3 primarily serves to connect a second position encoder to the axis e g to enable precise positioning control ...

Страница 10: ...able diameter of the stripped cable or shield sleeve clamping range of the shield clamp 11 mm 15 mm The only motor cables permitted are those that fulfil the requirements of EN 61800 5 2 Annex D 3 1 and the requirements of EN 60204 1 Tab 32 Requirements for the connecting cable Festo offers prefabricated motor cables as accessories è 3 Additional informa tion Only use motor cables that have been a...

Страница 11: ...or cable onto the shield support surface of the housing è Fig 10 2 Tighten the retaining screws 2x of the shield clamp with a size T20 TORX screwdriver Pay attention to the clamping range and observe the tightening torque specified below Property Value Comments Clamping range 11 mm 15 mm Diameter of the stripped cable or shield sleeve Tightening torque for the retaining screws in the case of block...

Страница 12: ... torque off channel A X1A 22 DOUT STA Safe torque off acknowledge Tab 41 Inputs and outputs for the safety sub function STO 7 13 SBC installation Inputs and outputs for the safety sub function SBC The 2 channel request for the safety sub function is made via the digital inputs SBC A and SBC B at the connection X1A The SBA diagnostic output indicates whether the safe status has been reached for the...

Страница 13: ...frequency of the checks within the specified time period The manner in which the test is conducted must make it possible to verify that the safety device is functioning perfectly in interaction with all components Time period for cyclical test è 13 1 Technical data safety engineering The CMMT AS is maintenance free during its period of use and specified service life The test interval varies from o...

Страница 14: ...L 3 SIL CL 3 SIL CL 2 Category in accordance with EN ISO 13849 1 Cat 4 Cat 4 Cat 3 Performance level in accord ance with EN ISO 13849 1 PL e PL e PL d Safety reference data for the safety sub function STO Circuitry Without high test pulses without or with STA evaluation With high test pulses and with STA evaluation1 With high test pulses and without STA evalua tion Probability of dangerous failure...

Страница 15: ... tempera ture h 25000 Service life of the device at 50 rated load in S1 opera tion1 and 40 C ambient tem perature h 50000 1 Continuous operation under constant load Tab 57 Service life 13 3 Technical data electrical 13 3 1 Load and logic voltage supply X9A Electrical data load voltage supply X9A CMMT AS C2 3A C4 3A Number of phases 1 Voltage range V AC 100 20 230 15 Nominal operating voltage V AC ...

Страница 16: ...connection X9A power supply and DC link circuit connection X9B connection for braking resistor UL The integrated semiconductor short circuit protection does not protect the downstream power circuit The power circuit must be protected in conformity with the National Electrical Code and all other local regulations CSA The integrated semiconductor short circuit protection does not protect the downstr...

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