Translation of the original instructions
© 2019 all rights reserved to
Festo SE
& Co. KG
1
Applicable documents
All available documents for the product
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This brief description refers to the following versions:
–
Safety module CAMC-G-S3, from revision 01 (overall revision 1.1).
–
Motor controller CMMP-AS-…-M3, firmware from version 4.0.1501.2.1.
–
FCT plug-in CMMP-AS from version 2.4.x.x with SafetyTool from version
1.0.x.x
Version
EN 61800-5-1:2007 + A1:2017
EN ISO 13849-1:2015
EN 61800-5-2:2017
EN 60204-1:2006 + A1:2009 + AC:2010
Tab. 1 Standards specified in the document
2
Safety
2.1
General safety instructions
–
Always additionally observe the general safety regulations on the motor con-
troller CMMP-AS-...-M3.
The general safety regulations for the CMMP-AS-...-M3 can be found in the hard-
ware documentation, GDCP-CMMP-M3-HW-....
NOTICE!
Failure of the safety function!
The safety function may fail if you do not comply with the parameters and condi-
tions required for the surroundings and connections.
•
Observe the specified environmental and connection conditions, in particular
the input voltage tolerances
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NOTICE!
Incorrect handling may damage the safety module or motor controller.
Incorrect handling may cause damage.
•
Switch off the supply voltages before mounting and installation work. Do not
switch on the supply voltages until mounting and installation work is com-
pletely finished.
•
Never unplug or plug the module from/into the motor controller when
powered!
•
Observe the handling specifications for electrostatically sensitive devices.
2.2
Intended use
The safety module CAMC-G-S3 serves exclusively as an extension of the motor
controller CMMP-AS-...-M3 to achieve the STO, SS1, SS2, SOS, SLS, SSR, SSM,
SBC safety functions in accordance with EN 61800-5-2.
The motor controller CMMP-AS-...-M3 with safety module CAMC-G-S3 is a product
with safety-relevant functions and is intended for installation in machines or auto-
mated systems and for use as follows:
–
in excellent technical condition,
–
in its original condition, without unauthorised modifications,
–
within the limits of the product defined by the technical data
è
–
in an industrial environment.
NOTICE!
In the event of damage caused by unauthorised manipulation or any form of use
other than that intended, the warranty is invalidated and the manufacturer is not
liable for damages.
2.3
Foreseeable misuse
The following examples of foreseeable misuse are among those not approved as
intended use:
–
use in a device other than the CMMP-AS-…-M3,
–
use outdoors,
–
use in non-industrial areas (residential areas),
–
use outside the limits of the product defined in the technical data,
–
unauthorised modifications.
NOTICE!
•
The STO function must not be used as the sole safety function for drives sub-
ject to permanent torque (e.g. suspended loads).
•
Safety devices must not be bypassed.
•
Repairs on the module are prohibited!
The STO (Safe Torque Off) function does not provide protection from electric
shock, only from hazardous movements!
2.4
Achievable safety level, safety function in accordance with
EN ISO 13849/EN 61800-5-2
The safety module fulfils the basic test requirements of
–
category 4, PL e in accordance with EN ISO 13849-1
–
SIL CL 3 in accordance with EN 62061
and can be used in applications up to cat. 4/PL e in accordance with
EN ISO 13849-1 and up to SIL 3 in accordance with EN 62061/IEC 61508.
The achievable safety level depends on the other components used to implement
a safety function.
3
Requirements for product use
–
Make the complete documentation available to the design engineer, installer
and personnel responsible for commissioning the machine or system in which
this product is used.
–
Take into consideration the legal regulations applicable for the location as
well as:
–
Instructions and standards,
–
Regulations of testing organisations and insurers,
–
National specifications.
3.1
Technical prerequisites
General information for the correct and safe use of the product, which must be
observed at all times:
–
Observe the connection and ambient conditions of the safety module
(
è
12 Technical data), the motor controller and all connected components as
specified in the technical data.
Only compliance with the limit values and/or load limits will enable operation
of the product in accordance with the relevant safety directives.
–
Observe the notes and warnings in this documentation.
3.2
Qualification of the specialist technicians (requirements for staff)
The device may only be set into operation by a qualified electrical technician who
is familiar with:
–
the installation and operation of electrical control systems,
–
the applicable instructions for operating safety engineering systems,
–
the applicable instructions for accident prevention and occupational safety
–
the documentation for the product
3.3
Diagnostic coverage (DC)
Diagnostic coverage depends on the integration of the motor controller with
safety module into the control loop system, the motors/position encoders used
and the implemented measures for diagnostics.
If a potentially dangerous malfunction is recognised during diagnostics, appropri-
ate measures must be taken to maintain the safety level.
3.4
Range of application and approvals
The motor controller with built-in safety module is a safety device in accordance
with the Machinery Directive 2006/42/EC. The motor controller has the CE mark-
ing. For details of the safety-oriented standards and test values that the product
complies with and fulfils, see
è
12 Technical data. The product-relevant EC dir-
ectives can be found in the declaration of conformity. Certificates and declara-
tions of conformity for this product
è
4
Product description
4.1
Supported devices
The safety module CAMC-G-S3 can be used in motor controllers exclusively in
accordance with section 2.2. The motor controllers CMMP-AS-…-M3 are supplied
without a safety module or switch module in the Ext3 slot.
Fig. 1 Safety module for slot Ext3
8125526
CAMC-G-S3
Safety module
8125526
2019-12a
[8125528]
Instructions | Safety function, Advanced Safety
Festo SE
& Co. KG
Ruiter Straße 82
73734 Esslingen
Germany
+49 711 347-0
www.festo.com
