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9. Battery recovery

 

 

Aluminum, copper, lithium, iron and other metal materials are recovered from discarded LiFePO4 

batteries by advanced hydrometallurgical process, and the comprehensive recovery efficiency can 

reach 80%. The specific process steps are as follows: 

1. Recovery process and steps of cathode materials 

Aluminum foil as collector is amphoteric metal. Firstly, it is dissolved in NaOH alkali solution to make 

aluminum enter the solution in the form of NaAlO

2

. After filtration, the filtrate is neutralized with 

sulfuric acid solution and precipitated to obtain Al (OH)

3

. When the pH value is above 9.0, most of the 

aluminum precipitates, and the obtained Al (OH)

3

 

can reach the level of chemical purity after 

analysis. 

The filter residue is dissolved with sulfuric acid and hydrogen peroxide, so that lithium iron phosphate 

enters the solution in the form of Fe

2

 (SO

4

)

 3

 and Li

2

SO

4

, and is separated from carbon black and 

carbon coated on the surface of lithium iron phosphate. After filtration and separation, the pH value 

of the filtrate is adjusted with NaOH and ammonia water. First, iron is precipitated with Fe (OH)

 3

, and 

the remaining solution is precipitated with saturated Na

2

CO

3

 solution at 90 

Since FePO

4

 is slightly dissolved in nitric acid, the filter residue is dissolved with nitric acid and 

hydrogen peroxide, which directly precipitates FePO

4

, separates impurities such as carbon black 

from acid solution, leaches Fe (OH)

 3

 from filter residue respectively, and precipitates Li

2

CO

3

 with 

saturated Na

2

CO

3

 solution at 90 

2. Recovery of anode materials 

The recovery process of anode materials is relatively simple. After the separation of anode plates, 

the purity of copper can be more than 99%, which can be used for further refining electrolytic copper. 

3. Recovery of diaphragm 

The diaphragm material is mainly harmless, and has no recycling value. 

4. List of recycling equipment: 

Automatic dismantling machine, pulverizer, wet gold pool, etc. 

10. Transportation Requirements

 

 

The battery products should be transported after packaging and during the transportation process, 

Содержание FCIFP48100A

Страница 1: ...Application Manual...

Страница 2: ...ccident causing a severe injury Failure to comply with the instructions with this symbol may result in minor or moderate injury Provides information considered important but not hazard related The inf...

Страница 3: ...Installation 11 4 1 Battery Module Installation 12 5 Cable Connection 13 5 1 Single Battery Connection 13 5 2 Connect Cables of the Multiple Batteries in Parallel 16 5 3 Visual Inspection of the Conn...

Страница 4: ...atures in excess of 60 Do not place the battery near a heat source such as a fireplace Do not expose the battery to direct sunlight Do not allow the battery connectors to touch conductive objects such...

Страница 5: ...emistries Do not mix Lithium Batteries from different installations clients or job sites Do not disassemble or modify the battery If the battery housing is damaged do not touch exposed contents 2 Prod...

Страница 6: ...are used to display the pack SOC The lightning of these LEDs indicates the SOC of 25 50 75 and 100 For example when SOC 75 all 4 LEDS will be light up If SOC 50 and 75 3 LEDs will be light up Etc 4 AL...

Страница 7: ...00 80 DOD 25 Electrical Characteristics Voltage Window V 40 5 54 Charge Current A 50 Recommend Max Charge Current A 100 Max Discharge Current A 100 Operation Environment Charge Temperature 0 50 Optimu...

Страница 8: ...lash 2 Indicate the SOC Overcurrent fail protection No light Light All no light Discharging Normal Flash 3 No light Indicate the SOC Alarm Flash 3 Flash 2 Indicate the SOC Low voltage protection Flash...

Страница 9: ...4 RS485 communication line Apply to Modbus protocol Connect the battery and the computer Used to monitor and debug the battery Optional 5 RS485 communication line Battery cascade line Connect the RS48...

Страница 10: ...r or Bit To fasten battery and assemblies 2 Box Cutter Opening boxes 3 Insulated Torque Wrench Installing cables and busbars 4 Insulated Sockets Installing cables and busbars 5 Battery Tester Measure...

Страница 11: ...watch ring should be present in the installation area All power switches must be turned off in advance Prepare a CO2 fire extinguisher a first aid kit and an AED automated external defibrillator befor...

Страница 12: ...abinet 4 Fix the battery on the rack Using the cabinet bolt to fix the battery into the hole on the rack 5 After installation tighten all bolts Figure 4 1 Battery Module Installation A possible batter...

Страница 13: ...ive Negative The polarity of a terminal or a wire connected to the terminal is on the front of each module Exercise extreme caution to prevent the terminals and or wires with opposite polarity from co...

Страница 14: ...connecting and reattach the insulation cover immediately after connecting Figure 5 1 Install the Grounding Wire Step 1 Wear the protective gloves Step 2 Install the battery ground cable Step 3 Instal...

Страница 15: ...wdriver and connect the negative output cable between the battery negative terminal of the battery and the inverter After connecting the battery fastening bolt immediately to avoid dropping 4 Install...

Страница 16: ...4 Multiple Batteries Connections 2 As shown in Figure 5 7 connect the communication line a standard RJ45 network cable between the adjacent batteries 3 When performing multi machine parallel communica...

Страница 17: ...able 5 2 Description of RJ45 Pin RJ45 Pin Signal Meaning Description 1 RS485 B 2 wire RS485 communication complying with the Modbusprotocol 2 RS485 A 2 wire RS485 communication complying with the Modb...

Страница 18: ...us protocol connect to Pin2 in parallel 8 RS485 B RS485 communication complying with the Modbus protocol connect to Pin1 in parallel Figure 5 6 Communication Cable Connections among Multiple Batteries...

Страница 19: ...ugh the communication with the battery module the battery state information such as charge and discharge current battery voltage monomer voltage were measured and viewed by the PC When the current or...

Страница 20: ...Communication Port Set 3 Click the network software to enter the program When the display interface shows voltage SOC and etc indicating that the communication is successful Figure 6 2 System Monitori...

Страница 21: ...connect the Li Ion battery from all loads and charging devices before performing cleaning and maintenance activities Place the enclosed protective caps over the terminals before cleaning and maintenan...

Страница 22: ...en charge with 0 2C10A current for about 3 hours Keep the SOC of the battery at 40 70 when stored When the battery product is stored the source of ignition or high temperature should be avoided and it...

Страница 23: ...V 2 The minimum cell voltage is less than 2 7V 1 The mains power failure has lasted for a long time 2 Cells are not consistent The capacity of some cells deteriorates too fast or the internal resistan...

Страница 24: ...on the surface of lithium iron phosphate After filtration and separation the pH value of the filtrate is adjusted with NaOH and ammonia water First iron is precipitated with Fe OH 3 and the remaining...

Страница 25: ...ry falls within packaging group PI965 Section I Use Class 9 Miscellaneous Dangerous Goods and UN Identification labels for transportation of lithium ion batteries which are assigned Class 9 Refer to r...

Страница 26: ...www fns power com...

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