Application Manual
Страница 1: ...Application Manual...
Страница 2: ...ccident causing a severe injury Failure to comply with the instructions with this symbol may result in minor or moderate injury Provides information considered important but not hazard related The inf...
Страница 3: ...Installation 11 4 1 Battery Module Installation 12 5 Cable Connection 13 5 1 Single Battery Connection 13 5 2 Connect Cables of the Multiple Batteries in Parallel 16 5 3 Visual Inspection of the Conn...
Страница 4: ...atures in excess of 60 Do not place the battery near a heat source such as a fireplace Do not expose the battery to direct sunlight Do not allow the battery connectors to touch conductive objects such...
Страница 5: ...emistries Do not mix Lithium Batteries from different installations clients or job sites Do not disassemble or modify the battery If the battery housing is damaged do not touch exposed contents 2 Prod...
Страница 6: ...are used to display the pack SOC The lightning of these LEDs indicates the SOC of 25 50 75 and 100 For example when SOC 75 all 4 LEDS will be light up If SOC 50 and 75 3 LEDs will be light up Etc 4 AL...
Страница 7: ...00 80 DOD 25 Electrical Characteristics Voltage Window V 40 5 54 Charge Current A 50 Recommend Max Charge Current A 100 Max Discharge Current A 100 Operation Environment Charge Temperature 0 50 Optimu...
Страница 8: ...lash 2 Indicate the SOC Overcurrent fail protection No light Light All no light Discharging Normal Flash 3 No light Indicate the SOC Alarm Flash 3 Flash 2 Indicate the SOC Low voltage protection Flash...
Страница 9: ...4 RS485 communication line Apply to Modbus protocol Connect the battery and the computer Used to monitor and debug the battery Optional 5 RS485 communication line Battery cascade line Connect the RS48...
Страница 10: ...r or Bit To fasten battery and assemblies 2 Box Cutter Opening boxes 3 Insulated Torque Wrench Installing cables and busbars 4 Insulated Sockets Installing cables and busbars 5 Battery Tester Measure...
Страница 11: ...watch ring should be present in the installation area All power switches must be turned off in advance Prepare a CO2 fire extinguisher a first aid kit and an AED automated external defibrillator befor...
Страница 12: ...abinet 4 Fix the battery on the rack Using the cabinet bolt to fix the battery into the hole on the rack 5 After installation tighten all bolts Figure 4 1 Battery Module Installation A possible batter...
Страница 13: ...ive Negative The polarity of a terminal or a wire connected to the terminal is on the front of each module Exercise extreme caution to prevent the terminals and or wires with opposite polarity from co...
Страница 14: ...connecting and reattach the insulation cover immediately after connecting Figure 5 1 Install the Grounding Wire Step 1 Wear the protective gloves Step 2 Install the battery ground cable Step 3 Instal...
Страница 15: ...wdriver and connect the negative output cable between the battery negative terminal of the battery and the inverter After connecting the battery fastening bolt immediately to avoid dropping 4 Install...
Страница 16: ...4 Multiple Batteries Connections 2 As shown in Figure 5 7 connect the communication line a standard RJ45 network cable between the adjacent batteries 3 When performing multi machine parallel communica...
Страница 17: ...able 5 2 Description of RJ45 Pin RJ45 Pin Signal Meaning Description 1 RS485 B 2 wire RS485 communication complying with the Modbusprotocol 2 RS485 A 2 wire RS485 communication complying with the Modb...
Страница 18: ...us protocol connect to Pin2 in parallel 8 RS485 B RS485 communication complying with the Modbus protocol connect to Pin1 in parallel Figure 5 6 Communication Cable Connections among Multiple Batteries...
Страница 19: ...ugh the communication with the battery module the battery state information such as charge and discharge current battery voltage monomer voltage were measured and viewed by the PC When the current or...
Страница 20: ...Communication Port Set 3 Click the network software to enter the program When the display interface shows voltage SOC and etc indicating that the communication is successful Figure 6 2 System Monitori...
Страница 21: ...connect the Li Ion battery from all loads and charging devices before performing cleaning and maintenance activities Place the enclosed protective caps over the terminals before cleaning and maintenan...
Страница 22: ...en charge with 0 2C10A current for about 3 hours Keep the SOC of the battery at 40 70 when stored When the battery product is stored the source of ignition or high temperature should be avoided and it...
Страница 23: ...V 2 The minimum cell voltage is less than 2 7V 1 The mains power failure has lasted for a long time 2 Cells are not consistent The capacity of some cells deteriorates too fast or the internal resistan...
Страница 24: ...on the surface of lithium iron phosphate After filtration and separation the pH value of the filtrate is adjusted with NaOH and ammonia water First iron is precipitated with Fe OH 3 and the remaining...
Страница 25: ...ry falls within packaging group PI965 Section I Use Class 9 Miscellaneous Dangerous Goods and UN Identification labels for transportation of lithium ion batteries which are assigned Class 9 Refer to r...
Страница 26: ...www fns power com...
