Ferroli OPTIMAX HE PLUS 18 S Скачать руководство пользователя страница 25

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OPTIMAX HE PLUS 18 S

Cod. 3540L826 - 04/2009  (Rev. 00)

3.2 System start-up

Commissioning must be performed by Qualified Personnel.
Checks to be made at first ignition, and after all maintenance operations that involved discon-
necting from the systems or an intervention of a safety device.

Before lighting the boiler:

•  Open any isolation valves between the boiler and the system.
•  Check the tightness of the gas system, proceeding with caution and use gas leak detection fluid to 

detect any leaks in connections.

•  Check the pre-filling of the expansion tank (ref. sec.4.4)
•  Fill the water system and make sure that all air contained in the boiler and the system has been vented 

by opening the air vent valve on the boiler and any vent valves on the system. 

•  Make sure there are no water leaks in the system, hot water circuits, connections or boiler.
•  Make sure the electrical system is properly connected.
•  Make sure that the unit is connected to a good earthing system.
•  Make sure there are no flammable liquids or materials in the immediate vicinity of the boiler.
•  Vent and spin the pump.
•  Ensure the flue system is correctly fitted, including terminal locations.

Ignition

•  Open the gas valve upstream of the boiler.
•  Purge the air from the installation pipework to the appliance.
•  Switch on the boiler electrical supply.

•  Press the 

key on the boiler for 5 seconds (part. 7 - fig. 1).

•   The boiler is now ready to function automatically whenever the external controls call for a demand.

In case of an electrical power failure while the boiler is working, the burner will go out. When 
power returns, the boiler will run the self-test cycle again, after which the burner will automatically 
re-ignite (if there is still demand for heat).

Checks during operation

•  Check the tightness of the gas circuit and water systems.
•  Check the efficiency of the flue and air-flue ducts while the boiler is working. 
•  Check that the water is circulating properly between the boiler and the system. 
•  Make sure that the gas valve modulates correctly.
•  Check the proper ignition of the boiler by performing various tests, turning it on and off with the 

room thermostat or remote control.

•  Make sure that the fuel consumption indicated on the meter corresponds to that given in the technical 

data table in section 4.4 page 33

Turning off

Press the 

 key for 5 seconds (part. 7 - fig. 1).

Содержание OPTIMAX HE PLUS 18 S

Страница 1: ...TRUCTIONS FOR USE INSTALLATION AND MAINTENANCE OPTIMAX HE PLUS 18 S wall mounted gas fired pre mix condensing system boiler cod 3540L826 04 2009 Rev 00 G C n 41 267 27 Seasonal Efficiency SED BU K ban...

Страница 2: ...d engi neer The appliance may not be used for purposes other than those for which it was explicitly designed Any other use is considered improper and therefore dan gerous Incorrect installation and us...

Страница 3: ...ter connections 11 2 4 Connection to the gas system 13 2 5 Electrical Connections 13 2 6 Flue system 16 2 7 Condensate outlet connection 22 3 SERVICE AND MAINTENANCE 24 3 1 Adjustments 24 3 2 System s...

Страница 4: ...boiler is totally room sealed from the installation room the air needed for combustion is drawn from outside The boiler also includes a modulating speed fan modulating gas valve pump expansion vessel...

Страница 5: ...on 5 Display LCD 6 Reset 7 On Off push button 8 Domestic Hot Water symbol 11 Multi function indication 12 Degrees indication 13 Central Heating mode operation 14 Central Heating symbol 15 Burner on an...

Страница 6: ...es the Air purge function During the first 5 seconds the display shows the software version of the pcb Open the gas cock on the boiler and purge the air from the pipework upstream of the gas valve Whe...

Страница 7: ...function automatically whenever the external controls are calling for heat 1 4 Adjustments Heating temperature setting To set the system flow temperature use the CH push buttons Part 3 and 4 fig 1 It...

Страница 8: ...ion must be reset manually by pressing the reset Part 6 fig 1 for 1 second Other faults F indication cause temporary shutdowns that are automatically reset as soon as the value causing the fault comes...

Страница 9: ...tion can cause damage or physical injury for which the manufacturer declines any re sponsibility This appliance must be installed strictly in accordance with these instructions and regulations The Gas...

Страница 10: ...wall The wall fixing must ensure a stable and effective support for the appliance using the bracket and fixings supplied If the unit is enclosed in a cupboard or moun ted alongside there must be space...

Страница 11: ...circumstances Do not use the water system pipes to earth electri cal appliances Before installation carefully flush all the pipes of the heating system to remove residues or impurities that could aff...

Страница 12: ...ains water supply The use of mains water to charge and pressurise the system directly is conditional upon the Local Water Byelaws Again any such connection must be disconnected after use Ensure the fi...

Страница 13: ...te If the boiler is installed on an existing system any unsuitable additives must be removed by tho rough cleansing All systems should be cleansed according to B S 7593 Note In hard water areas treatm...

Страница 14: ...ter of 8 mm Access to the electrical terminal block Follow the instructions given in fig 13 to access the electrical connection terminal block The layout of the terminals for the various connections i...

Страница 15: ...ms please see fig 15a 15b and 16a 16b OPTIMAX S Plan Wiring diagram OPTIMAX FERROLI BOILER D H W Zone Valve C H Zone Valve Auto air vent 4 3 2 1 Junction Box N E L Terminal 5 SWITCH LINE 1 2 3 4 5 6 7...

Страница 16: ...x from boiler Remove Link between terminals 5 6 Pipe layout 2 6 Flue system The unit is type C with a sealed chamber and forced draught the air inlet and flue outlet must be connected to one of the fo...

Страница 17: ...meet the various installation requirements Please refer to our Product range guide or the price list Standard concentric flue installation Horizontal flue installation 1 Define the position for insta...

Страница 18: ...e the required amount of 1mtr flue extensions part number 1KWMA56U inserting them spigot down ensuring the seals are well lubricated with silicone grease not supplied and correctly located into the so...

Страница 19: ...provide an equiva lent loss in linear metres depending on the position of installation of the component with air intake or flue extraction vertical or horizontal Thelossiscalled equivalentlength sinc...

Страница 20: ...Description Horozontial flue terminal Horozontial air terminal Vertical flue terminal 1 1 1 6 2 1 2 1 8 1 5 2 0 Equivalent losses in metres linear 5 2 Air Flue Vertical Horizontal Vertical Horizontal...

Страница 21: ...wall Vertically from a terminal on the same wall From an opening in the car port e g door window into the dwelling Above ground roof or balcony level 300mm 300mm 300mm 200mm 75mm 200mm 150mm 100mm 300...

Страница 22: ...rmissible with a vertical progression and with no constrictions Have the flue conveying the hot fumes adequately distanced or isolated from combustible mate rials Be connected to just one unit per flo...

Страница 23: ...as the condensate has a ph value of 4 slightly acidic Where it is not possible to terminate internally the condensate discharge pipe may be run outside see below drawing Any external run is subject t...

Страница 24: ...as follows 1 Remove the casing 2 Open the sealed chamber 3 Release the fixing clip C and remove the gas pipeA from the fan venturi assembly 4 Replace the nozzle B inserted in the gas pipe with that c...

Страница 25: ...nd spin the pump Ensure the flue system is correctly fitted including terminal locations Ignition Open the gas valve upstream of the boiler Purge the air from the installation pipework to the applianc...

Страница 26: ...erminal end piece and ducts must be free of obstructions and leaks The gas and water systems must be sound The burner and exchanger must be clean The electrodes must be free of scale and correctly pos...

Страница 27: ...check and carry out all the phases of ignition and thermostat operation the gas valve and circulation pump After these checks make sure there are no gas leaks Combustion analysis It is possible to an...

Страница 28: ...trode wiring Main board defective Check the PCB A03 High limit protection Flow sensor not active or correctly located Check the correct positioning and operation of the flow sensor No system circulati...

Страница 29: ...ensor Sensor damaged or wiring broken Check the wiring or change the sensor F15 Fan problem Tachometer signal interrupted fan connection Check the wiring and fan Fan damaged debris in fan Check the fa...

Страница 30: ...ections Key 1 System flow 22 mm with isolation valve fitted 3 Gas inlet 22 mm with isolation valve fitted 5 System return 22 mm with isolation valve fitted c w filter 6 Pressure Relief Valve fig 26 72...

Страница 31: ...Flue Collar 32 Pump 36 Automatic air vent 44 Gas valve 56 Expansion vessel 81 Ignition electrode 191 29 56 22 81 82 161 14 186 36 114 32 145 11 44 7 154 10 241 196 19 278 5 16 201 82 Ionisation elect...

Страница 32: ...14 Pressure Relief valve 16 Premix fan assembly 32 Pump 36 Automatic air vent 44 Gas valve 56 Expansion vessel 114 Water pressure switch 154 Condensate outlet pipe 161 Heat exchanger 186 Return sensor...

Страница 33: ...rective Table 10 Gas injector G20 Natural Gas Gas injector G31 Propane Electrical protection rating IP Power voltage frequency V Hz X5D 230 50 98 3 97 3 105 4 107 2 109 1 Max working pressure in heati...

Страница 34: ...HE PLUS 18 S Cod 3540L826 04 2009 Rev 00 4 5 Diagrams Head available for the system fig 29 Key 1 2 3 Pump selector positions A Boiler losses of head 0 1 2 3 4 5 6 7 0 500 1 000 1 500 2 000 Q l h H m H...

Страница 35: ...l 81 Spark Electrode 82 Ionisation electrode 101 Main p c b 103 Relay 104 Fuse F 3 15 amp 114 Water pressure switch 186 Return temperature sensor 191 Exhaust temperature sensor 202 Transformer 230V 24...

Страница 36: ...ED FOR THE DOMESTIC HOT WATER MODE MEASURE RECORD GAS RATE ft3 hr MAXIMUM BURNER OPERATING PRESSURE IF APPLICABLE mbar COLD WATER INLET TEMPERATURE C HOT WATER OUTLET TEMPERATURE C WATER FLOW RATE lts...

Страница 37: ...TS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SER...

Страница 38: ...down check this is not caused by lack of electricity supply gas supply or low water pressure before calling our Customer Service Helpline Lichfield Road Branston Industrial Estate Burton Upon Trent S...

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