Ferroli Optima 1001 Скачать руководство пользователя страница 2 | Manualshive

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1001

2

page

INDEX

3

General Description

3

Related Documents

4

Technical Data

5

Appliance Dimensions

6

Boiler Flow Diagram

7

Key of boiler flow diagram

8

Installation Details

8

Location of Boiler

8

Air Supply

10

Flue System

10

Gas Supply

10

Water System

12

Central Heating Pump

12

Sizing of expansion vessel

13

Installation of Boiler

13

1. Unpacking

13

2. Mounting the Boiler Jig
on the Wall (rear flue)

13

3. Mounting the Boiler Jig
on the Wall (side flue)

14

Drilling template

15

4. Preparing the Flue Assembly

16

5. Connecting the Boiler

18

6. Fitting the Flue Assembly

18

7. Electrical Installation

19

8. Commissioning & Testing

19

8.1 Filling the Central Heating System

19

8.2 Filling the Domestic Hot Water System

19

8.3 Electricity Supply

19

8.4 The Gas Installation

20

8.5 To Light the Boiler

21

8.6 To Range Rate the Boiler C.H.

22

Gas pressure adjustment
with Honeywell VR 4600 N 4002 valve

23

Burner pressure C.H.

24

8.7 D.H.W. Burner Pressure

24

9. System operation

24

10. Handing Over to the User

25

Time clock

26

Air pressure switch

27

Spare Parts List

28

Domestic Hot Water Perfo Modureg

29

General Wiring Diagram

30

Fast Fault Finding

31

Special Installation Possibilities

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Содержание Optima 1001

Страница 1: ...08707 282 886 ALL SPECIFICATIONS SUBJECT TO CHANGE Phone numbers Installer Service Engineer Serial No Read these Instructions thoroughly before using the appliance FERROLI HELPLINE FOR SERVICE INFORMATION OR HELP TELEPHONE 08707 282 885 ALWAYS QUOTE YOUR SERIAL NUMBER FOR IMMEDIATE ASSISTANCE INSTALLATION INSTRUCTIONS Appr Nr B94 01A CE 0063AQ2150 01 01 G C NO 47 267 19 ...

Страница 2: ...the Flue Assembly 16 5 Connecting the Boiler 18 6 Fitting the Flue Assembly 18 7 Electrical Installation 19 8 Commissioning Testing 19 8 1 Filling the Central Heating System 19 8 2 Filling the Domestic Hot Water System 19 8 3 Electricity Supply 19 8 4 The Gas Installation 20 8 5 To Light the Boiler 21 8 6 To Range Rate the Boiler C H 22 Gas pressure adjustment with Honeywell VR 4600 N 4002 valve 2...

Страница 3: ...hermostat The pump circuit also has a 6 minute over run time There is a Domestic Hot Water flow switch fitted and when there is a demand for Domestic Hot Water flow of more than 0 5 gallon minute 2 5 litre minute the Central Heating pump is switched off making available the maximum output of the gas burner for Domestic Hot Water On the P C B the output for Central Heating can be set However this i...

Страница 4: ...e on P C B in boiler F2 Amp Fast Electrical input 160 Watt Domestic Hot Water flow 35 C rise 11 4 l min Minimum Domestic Hot Water Flow 2 5 l min Maximum domestic cold water Inlet pressure 10 0 bar C H Safety valve pressure setting 3 bar C H Expansion vessel capacity 7 litre Min heating circuit pressure 0 8 bar Max heating circuit pressure 3 0 bar Low water pressure switch 0 4 bar Boiler water cap...

Страница 5: ...estic Hot Water outlet 4 Domestic Cold Water inlet 5 Central Heating Pressure relief valve 6 Central Heating Flow outlet 7 Central Heating Return inlet 8 Air intake for two pipe flue systems 8 TOP VIEW 480 900 370 77 5 50 75 80 50 50 97 5 1 2 3 4 5 6 7 40 85 242 235 60 100 Ø i 9 2 Øi82 1 2 0 242 1 2 6 5 235 160 157 480 ...

Страница 6: ...1001 6 Boiler Flow Diagram Fig 2 ...

Страница 7: ...H W waterway of the heat exchanger 42 D H W temperature sensor 43 Air pressure switch 46 Operator gas valve 47 Modulating regulator Modureg gas valve 48 Burner pressure test point 49 Overheat cut off thermostat 50 Central heating limit thermostat 51 Central heating frost thermostat 53 Heat exchanger venting point 56 Expansion vessel 58 Fan air outlet pressure test point 59 Flue outlet pressure tes...

Страница 8: ...h particular attention is drawn to the requirements of the current i e wiring regulations and in Scotland the electrical provisions of the building regulations applicable in Scotland with respect to the installation of the combination boiler in a room or internal space containing a bath or shower Where a room sealed appliance is installed in a room containing a bath or shower any electrical switch...

Страница 9: ...1001 9 Terminal Position Minimum Clearance mm NOTES Access to the front of the boiler must be available for maintenance min 600 mm Fig 5 Fig 3 ...

Страница 10: ...ces or ventilated underfloor spaces Drain taps should be positioned at the lowest point of the system in accessible locations to permit the whole system to be drained down The drain taps should be in accordance with BS2879 Copper tubing to BS2871 Part 1 is recommended for water carrying pipework Pipework in horizontal runs should have a gradient where possible to facilitate the removal of air It s...

Страница 11: ...as far as possible from the boiler if thermostatic radiator valves are fitted throughout Fig 6 Key 1 Filling point C H 2 Temporary connection 3 Cold water supply Gas Cold water Additional expansion vessel C H if required Filling point C H Bypass ...

Страница 12: ... EXPANSION VESSELS Deduct from the value given in the table the 7 litre vessel supplied Note 1 Fill C H installation to min 1 5 bar 2 Select by preference the expansion vessel for increased system pressure of 2 0 bar 3 Expansion vessel must be fitted to Central Heating Return Inlet 4 The standard 7 litres expansion vessel is charged to 1 bar Fig 9 SAFETY VALVE SETTING bar VESSEL CHARGE PRESSURE ba...

Страница 13: ...accept the wall plugs and insert wall plugs 2 5 Fit the mounting jig assembly using the four fixing screws provided Ensure that all the service cocks are in the OFF position Operate valves several times to ensure they are free 2 6 With the exception of the connection to the pressure relief valve make all the water and gas connections to the jig bracket valves Fully tighten fig 11 Water connections...

Страница 14: ...lve 15 mm 4 Domestic Cold Water inlet 15 mm 6 Central Heating flow outlet 22 mm 7 Central Heating return inlet 22 mm Important Note Always use two spanners to prevent twisting of soft copper pipework Note The central heating safety valve 5 should be piped 15 mm to discharge safely outside the property Fig 10 1 Electrical cable entry 2 Gas supply 3 Domestic Hot Water outlet 4 Domestic Cold Water In...

Страница 15: ...one side to be used later Side Flue Outlet Fig 13 4 2 Side Flue Outlet fig 13 Important The aluminium flue pipe must protrude into the outside grill by 60 mm never cut it to the same length as the plastic air pipe Aluminium flue pipe length Plastic air inlet pipe length plus 70 mm longer 4 2 1 Accurately measure the Wall thickness P2 4 2 2 Accurately measure the distance from the centre of the stu...

Страница 16: ...s Tighten central heating flow and return and the domestic hot water inlet and outlet using appropriate sealing washers Tighten the gas union 5 5 Screw the pressure relief valve adaptor provided through the jig bracket into the valve using the remaining washer fig 17 5 6 Connect the pressure relief valve discharge pipe 15 mm to the outside of the building where possible over a drain The discharge ...

Страница 17: ...1001 17 Fixing points Lift here Fig 15 Fixing screws Fig 16 Fig 17 ...

Страница 18: ...supply cable must be no less than 0 75 mm 24x0 2 mm to BS6500 table 16 7 1 2 The earth conductor must be cut longer than the live and neutral fig 19 Connect the Supply Cable to the terminal block marked 240 V 50 Hz L N the supply cable is to be connected as follows i Connect the brown wire to the L live terminal ii The blue wire to the N neutral terminal iii The green yellow wire to the earth term...

Страница 19: ... accordance with BS 7593 8 2 Filling the Domestic Hot Water System Close all hot water draw off points Open main cold water stop cock and ensure the cold water inlet cock is open at the boiler jig bracket fig 11 Slowly open each hot tap in turn until clean water free from air pockets is seen Check system for leaks 8 3 Electricity Supply Carry out preliminary checks i e earth continuity polarily sh...

Страница 20: ...s before fan will run is possible and main burner will light e Temporarily turn off by switching off electricity supply Important Note If the burner stops for C H only after a waiting time of 3 minutes will the boiler light again fig 21 P P AUTO R OVERRIDE 12 31 x x 4 AUTO Flame viewing opening C H pressure gauge C H boiler thermostat Fault diagnostic lights Domestic hot water thermostat Time cloc...

Страница 21: ...old Recheck boiler thermostat is set to maximum d Adjust the potentiometer P1 on the PCB fig 24 in the control panel until the required burner pressure is obtained Anticlockwise to reduce the pressure Note 2 The range of inputs with corresponding burner pressure is given on the Data badge which is situatedbehindthetopfrontpanel Furtherinformations is on fig 23 e With the pressure set turn off the ...

Страница 22: ... but F then check that the pressure is still at the required value 11 Adjust minimum pressure by rotating screw E anticlockwise until the required value is reached 12 Fit coil C by sliding it into the sleeve pushing and rotating it lightly until the coupling spring I clicks into place 13 Shut down and ignite the burner checking that the minimum pressure value is stable 14 Reconnect the wires to co...

Страница 23: ...15 16 17 18 19 20 21 22 23 24 25 8 kW kcal h x 1000 mbar 36 Fig 24b Burner pressure VS C H load with natural gas G20 1 14 2 3 4 5 6 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 kW kcal h x 1000 7 8 9 10 11 12 13 8 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 8 7 6 mbar 15 Fig 24a Burner pressure VS C H Load with L P G G31 Propane ...

Страница 24: ...ews 9 0 SYSTEM OPERATION Let the boiler operate normally on central heating for about 30 minutes I Vent radiators II Vent heat exchanger III Examine all pipework for leakage IV Turn on a D H W tap and check that the C H pump stops running V As the D H W temperature reaches 60 C check the burner for modulation Switch off electricity Drain down the central heating system fully when hot Refill the sy...

Страница 25: ... will come into operation when the selector switch is turned to the position marked heating timed and hot water AUTO R OVER RIDE 12 31 x x 4 A B E R D P AUTO P O I F P To set time of day 1 Slide switch A to left position 2 Using button and adjust until the correct time is shown on display B Pre Set Programmes The timer is pre programmed with 3 ON and 3 OFF times 6 30 8 30 12 00 12 00 16 30 23 30 6...

Страница 26: ... the over ride button E the timer programme is over ridden ie if programme is in OFF time it will come ON and if in ON time will go OFF The timer will revert back to it set programme on reaching the next ON or OFF time When the programme is on over ride the sign will be shown in the display window B Reset Button By the use of a pencil the reset button can be pushed R This will clear all programmes...

Страница 27: ... 42 386818 800310 2 Temperature sensor 43 381691 800140 1 Air pressure switch 44 1 Combination gas valve 49 386815 801240 1 Overheat cut off thermostat 50 386577 800160 1 Heat exchanger limit thermostat 51 386828 800180 1 Heat exchanger frost thermostat 61 372225 801230 1 C H selector switch 62 803840 1 Time clock 81 801650 1 Ignition electrode 82 801430 1 Flame sensing electrode 83 802560 1 Ignit...

Страница 28: ...Pressure Drop VS flow A Standard with cold water Flow Restricter B Cold Water Flow Restricter Removed Fig 2 Fig 2 D H W temperature VS flow A Cold Water 15 C B Cold Water 5 C Fig 1 90 80 70 60 50 40 30 20 10 0 1 2 3 4 5 6 7 8 9 10 11 12 A B C litres min ...

Страница 29: ... 1 F1 9 8 7 6 5 4 3 2 1 X8 1 2 3 4 5 6 7 8 9 X5 1 2 X7 JP4 13 L7 RY2 RY4 JP1 P2 P1 C H max output to be set on site P2 D H W temperature factory set JP1 and JP4 Jumpers JP1 Is not required JP4 Is not required 61 C H selector switch Heating timed and hot water Hot water only Heating continuous and hot water NOTE THE TRANSFORMER ON THE P C B HAS A BUILT IN OVERHEAT PROTECTION IF THIS IS OPEN ALL LED...

Страница 30: ... not energised Air pressure switch 43 not in NC position or miswired check wiring fan 16 at low speed remove jumper JP4 7 1 0 fan 16 not running at full speed or air flow too low air pressure switch 43 faulty B CENTRAL HEATING ON Room stat 72 at Max HW tap closed LED OK FAULT POSSIBLE CAUSE OF FAULT 1 1 0 No main electricity switches off fuse blown 2 0 1 Hot water tap open D H W flowmeter 136 cont...

Страница 31: ...t Special Air Intake Flue Outlet The standard Flue air intake hood on top of the boiler can be replaced by a special two pipe flue adapter Ø i 9 2 Øi82 1 2 0 242 1 2 6 5 235 160 157 480 2 1 Special two pipe flue adapter 823071 remove air intake cover Ø 80 mm 1 2 Ø80 Ø80 1 2 ...

Страница 32: ...ordshire DE14 3HD Tel 08707 282 885 Fax 08707 282 886 ALL SPECIFICATIONS SUBJECT TO CHANGE Cod 3540246 2 01 01 Phone numbers Installer Service Engineer BECAUSE OF OUR CONSTANT ENDEAVOUR FOR IMPROVEMENT DETAILS MAY VARY SLIGHTLY FROM THOSE QUOTED IN THESE INSTRUCTIONS ...

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