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16. Run the mower under no-load condition for about five (5)

minutes to break in the new belts.

PTO Clutch Drive Belt Replacement

1. Park the unit on a flat, level surface such as a concrete

floor. Disengage the PTO, engage the parking brake, turn

the ignition switch to OFF, and remove the ignition key.

2. Release the hood latch and raise the hood (A, Figure 78).

3. Remove the four (4) 1/2 bolts, washers, and nuts (B) that

secure the rear bumper assembly (C) to the unit.

4. Remove the rear bumper assembly from the unit.
5. Remove the two (2) 3/8 bolts (D), washers (E), and nuts

(F) that secure the skid plate (G) to the unit.

6. Remove the skid plate from the unit.
7. Remove the hardware (A, Figure 79) that fastens the

clutch anchor pad (B) to the clutch (C). Disconnect the

wire harness from the PTO clutch.

WARNING

Use extreme caution when rotating the idler arm with

the breaker bar, due to the increased tension in the

spring as the idler arm is being rotated. Injury may

result if the breaker bar is prematurely released while

the spring is under tension.

8. Using a 1/2" breaker bar, place the square end in the

square hole located in the idler arm (D). Carefully rotate

the idler arm

counter-clockwise

which will relieve the

tension on the belt (E) exerted from the idler arm.

9. Remove the belt from the stationary idler pulley (F) and

the gearbox pulley (G).

10. Carefully release the tension on the breaker bar until the

idler arm stops movement.

11. Remove the belt from the adjustable idler pulley (H) and

the PTO clutch pulley.

12. Install the new belt on the PTO clutch pulley and the

adjustable idler pulley making sure that the V-side of the

belt runs in the grooves of the pulley.

13. Carefully rotate the idler arm with the breaker bar

counter-clockwise

and install the V-side of the belt in

the grooves of the gearbox pulley and the backside of the

belt against the face of the stationary idler pulley.

14. Carefully release the tension on the breaker bar.
15. Install the clutch anchor pad to the clutch with the

hardware previously removed. Connect the wire harness

to the PTO clutch and make sure that the wires are clear

of any moving parts.

16. Measure the coil-to-coil length (A, Figure 80) of the belt

tensioning spring (B). The measurement should equal

8-1/4" (20,9 cm). If not, adjust the spring length.

Содержание 5901849

Страница 1: ...N o t f o r R e p r o d u c t i o n ...

Страница 2: ...mpartment Area with Pressurized Air and Water 32 Engine Maintenance 32 Containing Spilled Fluids and Proper Disposal of Waste 32 Service Air Filter 33 Check Add Coolant Level 33 Change Engine Coolant 33 Clean Radiator Screen and Oil Cooler 33 Regen Process Clean Diesel Particulate Filter 33 Check Add Hydraulic Oil Level 34 Changing the Hydraulic Oil Filter 34 Checking Tire Pressures 35 Check Add G...

Страница 3: ...m the images displayed LEFT and RIGHT are as seen from the operator s position Ferris is a registered trademark of Briggs Stratton Identifying Your Unit The following products are covered by this manual 5901849 The product identification tag A Figure 1 can be found in the location as shown in Figure 1 1 If the mower deck is shipped separately from the zero turn riding mower the product identificat...

Страница 4: ...nd throwing objects The safety alert triangle in text signifies important cautions or warnings which must be followed Operating Safety Congratulations on purchasing a superior quality piece of lawn and garden equipment Our products are designed and manufactured to meet or exceed all industry standards for safety Do not operate this machine unless you have been trained Reading and understanding thi...

Страница 5: ...tcher or discharge guard deflector in place Also do not allow anyone in the area while the unit is running If someone does enter the area shut the unit off immediately until they leave Moving Parts This equipment has many moving parts that can injure you or someone else However if you stay in the operator zone stay seated in the seat and follow the safety rules in this operator s manual the unit i...

Страница 6: ...doors in an enclosed trailer garage or any other enclosed area that is not well ventilated Fuel spills should be cleaned up promptly and before operation begins Fuel should be stored only in sealed containers approved for fuel Proper maintenance is critical to the safety and performance of your unit Keep the unit free of grass leaves and excess oil Be sure to perform the maintenance procedures lis...

Страница 7: ...before refueling Do not smoke Never refuel or drain the machine indoors Check that operator s presence controls safety switches and shields are attached and functioning properly Do not operate unless they are functioning properly Operation Never run an engine in an enclosed area Mow only in the daylight or with good artificial light keeping away from holes and hidden hazards Be sure all drives are...

Страница 8: ...s or other attachments These can change the stability of the unit Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction See your authorized dealer for recommendations of available weights to improve stability Do NOT Avoid starting stopping or turning on a slope Do NOT make sudden changes in speed or direction which could cause the mower to rollover Do no...

Страница 9: ...n open flame such as in a water heater Allow unit to cool before storing Shut off fuel while storing or transporting Do not store fuel near flames or drain indoors Keep all hardware especially blade attachment bolts tight and keep all parts in good working condition Replace all worn or damaged decals Never tamper with safety devices Check their proper operation regularly Disengage drives lower imp...

Страница 10: ...id serious injury or death from roll over it is important to follow the warnings listed below Operational Warnings Always use the seat belt when the roll bar is in the raised position Never use the seat belt when the roll bar is in the down position Remember there is no roll over protection when the roll bar is in the down position so it is very important to always keep the roll bar in the raised ...

Страница 11: ... the seat belt and retraction mechanism 1 Check for dirt or debris in the retraction mechanism If dirt or debris is found it should be removed 2 Check to make sure the retraction mechanism retracts easily and completely 3 Check for damage to any part of the seat belt A Figure 4 such as nicks cuts loose stitching or fraying 4 Check that the buckle and latch B operate properly and that the latch pla...

Страница 12: ... Stop the mower when children or others are near Do not carry riders especially children even with the blades off They may fall off or return for another ride when you are not expecting it Look down behind and to the side before changing directions Loss of control and roll over hazard Operating on slopes can be hazardous and cause loss of control and roll overs Do not operate on slope over 15 degr...

Страница 13: ... Decal Caution Folding Roll Bar 5100683 Decal Warning ROPS Removed Safety alert triangle WARNING Avoid serious injury or death from roll over Keep roll bar in the raised position and use seat belt There is no roll over protection when the roll bar is down Lower the roll bar only when necessary and never remove it Do not use seat belt when the roll bar is down Raise the roll bar as soon as clearanc...

Страница 14: ...o follow the instructions or heed the warnings could result in serious injury or death Hand High Pressure The hand high pressure warning label is a wrap around label that is install on the high pressure fuel line See authorized engine manufacturer service dealer for replacement decal WARNING Contact with high pressure fuel may cause fluid penetration and burn hazards High pressure fuel spray may c...

Страница 15: ...and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the Operation section Zero Turn Rider Controls 6 A Deck Lift Pedal B Cutting Height Adjustment Pin C Parking Brake D Deck Lift Lock Lever and Lockout Plate E Ground Speed Control Levers F Fuel Level Gauge G Instrument Control Panel H ...

Страница 16: ... NEUTRAL position locks the levers in the NEUTRAL position Note The further a lever is moved away from the neutral position the faster the drive wheel will turn See the Zero Turn Driving Practice section for steering instructions Fuel Level Gauge Displays the fuel level in the tank Suspension Seat Some models are equipped with a suspension seat This seat has several additional options See Figure 1...

Страница 17: ...12V DC 20A power outlet Removable Floor Plate The floor plate can be removed for easy access to the mower deck To remove the plate remove the retainer hardware and tilt the floor pan up and then remove from the machine Reverse the process for re installation Instrument Control Panel 12 A PTO Power Take Off Switch B Digital Display Panel C Ignition Switch PTO Power Take Off Switch The PTO switch en...

Страница 18: ... U Voltage Gauge This gauge measures the output voltage of the engine charging system Ignition Switch 3 Position The ignition switch starts and stops the engine it has three positions OFF Stops the engine and shuts off the electrical system HEAT RUN Turning the key to this position prior to starting the engine heats the glow plug s After the engine starts the ignition returns to this position and ...

Страница 19: ...tem must be primed before the first use after any fuel filter maintenance is performed or if the fuel system is run dry 1 Ensure that the fuel tanks are full and all fuel lines are unobstructed 2 Loosen the vent screw A Figure 14 on the water separator 14 3 Turn the ignition switch to the RUN HEAT position 4 The ignition switch will allow the electric priming pump to operate When fuel free from ai...

Страница 20: ...ase the engine throttle speed Stopping the Rider 1 Return the ground speed control levers to the NEUTRAL position to stop the rider s movement Pivot the levers outward and lock them into NEUTRAL 2 Disengage the PTO by pushing down on the PTO switch 3 Engage the parking brake by pulling the handle up until it locks into position 4 Press the IDLE button to set the engine throttle to the idle throttl...

Страница 21: ...usted see the Speed Balancing Adjustment in the Adjustments section near the back of this manual Reverse Travel Practice 18 LOOK DOWN BEHIND then gradually move both ground speed control levers evenly BACK from neutral Slow down and repeat NOTE Practice backing up for several minutes before attempting to do so near objects The rider turns sharply in reverse as well as forward and backing up straig...

Страница 22: ...ge the PTO by pulling up on the PTO switch The engine speed will automatically adjust to IDLE before engaging the PTO 5 Press the MAX button on the digital display panel to set the engine throttle speed to the maximum throttle setting and beginning mowing 6 When finished press the IDLE button on the digital display panel to set the engine throttle to the idle throttle setting and then push the PTO...

Страница 23: ...ide these ideal mowing conditions Avoid mowing after rain or even heavy dew and never mulch when the grass is wet moist grass does not mulch well and clumps beneath the mower deck Mowing Patterns Always start mowing on a smooth level area The size and type of area to be mowed will determine the best mowing pattern to use Obstructions such as trees fences and buildings and conditions such as slopes...

Страница 24: ...mount is cut Do not use the mower as a mulching mower during the first two or three mowings in the spring The long grass blades quick growth and often wetter conditions are more suitable for broadcasting side discharging or grass bagging operation Engine Speed Ground Speed for Mulching Use full engine throttle matched with a slow ground speed so that clippings will be finely cut Ground speed while...

Страница 25: ...tainer pins so that the handle of the pin is pointing up C 3 Remove the retainer pins 4 Raise the top loop D of the roll bar into position 5 With the handles of the retainer pins pointing up install the retainer pins into the roll bar and secure the roll bar into the raised position 6 Rotate the retainer pins so that the handle of the pin is pointing down and then install the hair pin clips into t...

Страница 26: ...creased if it is removed put in a cool dry place and fully charged about once a month If battery is left in unit disconnect the negative cable 11 Drain fuel system completely or add a diesel fuel stabilizer to the fuel system If you have chosen to use a fuel stabilizer and have not drained the fuel system follow all safety instructions and storage precautions in this manual to prevent the possibil...

Страница 27: ... Check Replace engine coolant More often in hot over 85 F 30 C weather or dusty operating conditions Change original gearbox oil after initial 50 hours of operation Refer to engine owner s manual Maintenance Procedures Service and Maintenance Safety WARNING Amputation and crushing hazard Specific steps must be taken in order to perform service and maintenance procedures safely Read and follow all ...

Страница 28: ...Use the UP or DOWN arrow to select LANGUAGE and then press the CONFIRM button 4 Use the LEFT or RIGHT arrow button to change to the desired language and then press the PREVIOUS SCREEN button three 3 times to return to the main display screen Change the User Settings Set Time 1 Press the MENU button 2 Select USER SETTINGS and press the CONFIRM button 3 Use the UP or DOWN arrow to select SET TIME an...

Страница 29: ...main screen High Pressure Fuel Lines This unit is equipped with high pressure fuel lines Refer to the engine operator s manual before performing any service on fuel lines Static Electricity Hazard when Fueling with Ultra low Sulfur Diesel Fuel The removal of sulfur and other compounds in ultra low sulfur diesel fuel ULSD fuel decreases the conductivity of ULSD and increases the ability of ULSD to ...

Страница 30: ... in the bowl Replace the filters in both the fuel filter and water separator every 500 hours of operation or as required Replacing the Fuel Filter Elements The fuel filter element and the water separator element must be replaced at the same time 1 Park the unit on a flat level surface such as a concrete floor Disengage the PTO engage the parking brake turn the ignition switch to OFF and remove the...

Страница 31: ...ly 4 Place a suitable container under the water separator to catch spilled fuel 5 Open the drain valve A Figure 33 on the water separator Dispose of the drained fluid correctly 6 Close the drain valve with hand pressure only NOTICE The water separator is under suction during normal engine operation Ensure that the drain valve is tightened securely to help prevent air from entering the fuel system ...

Страница 32: ... the engine at IDLE for 2 minutes Perform this procedure to ensure that the lubrication system has oil and that the oil filters are filled Inspect the oil filter for leaks 13 Stop the engine and allow the oil to drain back to the sump for a minimum of 10 minutes 14 Check the engine oil level using the engine oil dipstick Add oil if needed 15 Install the skid plate Clean the Engine Compartment Area...

Страница 33: ...l for specific engine coolant change procedures The drain valve is located at the base of the radiator The engine manufacturer recommends that the cooling system be cleaned and the flushed before the recommended maintenance interval conditions exist The engine overheats frequently Foaming is observed Fuel and or oil has entered the cooling system and the coolant is contaminated Clean Radiator Scre...

Страница 34: ... Resume normal operation Check Add Hydraulic Oil Level Note Do not open the hydraulic oil reservoir unless oil is being added 1 Visually check that the hydraulic oil level is filled to the recess area A Figure 40 of the hydraulic oil reservoir 40 2 If necessary remove the reservoir cap B and add either Mobil 1 15W 50 oil or Castrol Syntec 5W 50 oil DO NOT use conventional oils Make sure the area a...

Страница 35: ...uivalent until oil starts to seep from the hole and then replace the fill plug Changing the Gearbox Oil Change interval Every 250 Hours Initial Gearbox Oil Change after first 50 hours of operation 1 Park the unit on a flat level surface such as a concrete floor Disengage the PTO engage the parking brake turn the ignition switch to OFF and remove the ignition key 2 There is a port on the right side...

Страница 36: ... grease fitting 46 2 Grease the front caster 3 Remove the 1 4 28 grease fitting and reinstall the 1 4 28 bolt 4 Repeat the process for the other side of the unit Servicing the Mower Blades Removing the Mower Blades CAUTION Laceration hazard Mower blades are sharp Always wear gloves when handling or working near mower blades 1 Use a block of wood to prevent the mower blade from turning as shown in ...

Страница 37: ...ening the Mower Blades Sharpening the Mower Blades WARNING Thrown objects and fire hazard Grinding mower blades throws sparks and fine metal particles that are capable of igniting gasoline and gasoline vapors and that can injure unprotected eyes Be sure all flammable materials are cleared from the area where grinding will occur Always wear safety glasses or goggles when grinding mower blades 1 Sha...

Страница 38: ... models equipped with a suspension seat can be adjusted for suspension ride comfort lumbar support and back angle 53 Seat Adjustment Lever Forwards Backwards The seat can be adjusted forward and back Move the forwards backwards seat adjustment lever A Figure 53 position the seat as desired and release the lever to lock the seat in position Seat Adjustment Knob Suspension Ride Comfort The seat adju...

Страница 39: ...t the handle alignment again as described above Speed Balancing Adjustment If the rider veers to the right or left when the ground speed control levers are in the maximum forward position the top speed of each of these levers can be balanced by turning the adjustment bolt s A Figure 56 Only adjust the speed of the wheel that is traveling faster 56 To Reduce the Speed of the Faster Wheel 1 Loosen t...

Страница 40: ...the operating position and rotate the deck lift lever lockout plate B to the UNLOCK C position facing towards the operating position and allow the deck lift lever lockout plate to contact the deck height box 58 The mower deck can now be raised to the TRANSPORT position without the deck lift lock lever engaging 2 Move the deck lift lock lever away from the operating position and rotate the deck lif...

Страница 41: ...essary to adjust the neutral position perform the following steps 1 Park the unit on a flat level surface such as a concrete floor Disengage the PTO engage the parking brake turn the ignition switch to OFF and remove the ignition key 2 Move the ground speed control levers in to the operating position pull levers rearward and release 3 Move the ground speed control levers out towards the neutral po...

Страница 42: ...osition push the pedal by hand towards the rear of the unit and install the height adjustment pin in the 3 7 6 cm position to hold in place 3 Block up the mower deck until all deck lift linkages are slack 4 To adjust the inner lift rod A Figure 65 Loosen the jam nut B on the front ball joint C then remove the 1 2 hardware D fastening the ball joint to the lift pivot arm Turn the ball joint clockwi...

Страница 43: ... above adjust the deck leveling Deck Leveling Procedure 1 Place the deck height adjustment pin in the 4 10 2 cm position 2 Loosen the jam nut A Figure 68 on the deck linkages B 68 3 Turn the hex adjusters on the deck linkages C clockwise to raise the mower deck or counter clockwise to lower the mower deck Note If you are lowering the mower deck measure the amount of visible threads D on the deck l...

Страница 44: ...ake Adjustment 1 Park the unit on a flat level surface such as a concrete floor Disengage the PTO engage the parking brake turn the ignition switch to OFF and remove the ignition key 2 hock the front wheels of the unit 3 Locate the upper brake spring A Figure 71 through the opening under the fuel tanks 71 4 With the parking brake engaged measure the compressed spring length B The spring should be ...

Страница 45: ...ber shims part number 5100332 for each tire that needs to be adjusted from your dealer Shims should only be installed in even numbered quantities To discover how many shims are needed 1 Park the unit on a flat level surface such as a concrete floor Disengage the PTO engage the parking brake turn the ignition switch to OFF and remove the ignition key 2 Place a carpenters square A Figure 73 against ...

Страница 46: ...eft hand side spindle pulley C Carefully release the tension on the breaker bar 75 4 Pull the slack of the belt towards the center of the deck and then remove the long left hand belt D from the adjustable idler pulley E and its belt guide F 5 Remove the old long left hand belt from the gear box drive pulley G and the top groove of the center spindle pulley H 6 Install the new long left hand belt o...

Страница 47: ...nd spindle pulley G Carefully release the tension on the idler arm 6 Remove the spring anchor hardware H that anchors the idler arm spring I to the mower deck 7 Remove the old short right hand belt from the front idler pulley J and the center spindle pulley K 8 Install the new short right hand belt onto the center spindle pulley and the front idler pulley 9 Re connect the idler arm spring Install ...

Страница 48: ... spring is under tension 8 Using a 1 2 breaker bar place the square end in the square hole located in the idler arm D Carefully rotate the idler arm counter clockwise which will relieve the tension on the belt E exerted from the idler arm 9 Remove the belt from the stationary idler pulley F and the gearbox pulley G 10 Carefully release the tension on the breaker bar until the idler arm stops movem...

Страница 49: ... arm is being rotated Injury may result if the breaker bar is prematurely released while the spring is under tension 3 Using a 1 2 breaker bar place the square end in the opening located in the idler arm A Figure 81 Carefully rotate the breaker bar counter clockwise which will relieve the tension on the belt B exerted from the idler arm 81 4 Remove the belt from the left hand pump drive pulley C 5...

Страница 50: ...he belt contacts the face of the stationary idler pulley 18 Carefully release the tension on the breaker bar 19 Tighten the hardware D that secures the PTO clutch belt idler arm E 20 Tighten the hardware F that secures the stationary idler pulley G 21 Tighten the hardware H that secures the pump drive belt idler arm A 22 Measure the coil to coil length A Figure 83 of the belt tensioning spring B T...

Страница 51: ...d coolant if necessary Check to see if the radiator screen is dirty or plugged See Clean the Radiator and Screen Clean radiator screen if necessary If these procedures do not cause the engine to begin to cool down shut the unit off and see your dealer After the problem has been resolved The PTO switch must be disengaged before it can be re engaged Cleaning the Battery and Cables This unit is equip...

Страница 52: ...Remove the negative black charger cable first by squeezing the alligator clip Remove the positive red charger cable from the battery in the same fashion Jump Starting With Auxiliary Booster Battery Jump starting is not recommended However if it must be done follow these directions Both booster and dis charged batteries should be treated carefully when using jumper cables Follow the steps below EXA...

Страница 53: ... and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer WARNING Remove ignition key prior to performing maintenance on the unit To avoid serious injury perform maintenance on the unit or mower deck only when the engine is stopped and the parking brake is engaged Always remove the ignition key disconnect the spark plug wire s and ...

Страница 54: ...ain Discharge chute jamming with cut grass Cut grass with discharge pointing towards previously cut area Problem Excessive mower vibration Cause Remedy Problem Excessive mower vibration Blade mounting bolts are loose Tighten the blade mounting bolts to 120 ft lbs 163 Nm Mower blades spindles or pulleys are bent Check and replace as necessary Mower blades are out of balance Remove sharpen and balan...

Страница 55: ...ck Deck shell is damaged Repair or replace the deck Mower spindle is bent or loose Repair or replace the spindle Blades are installed incorrectly Reinstall the blades correctly Tires are not properly inflated Check and inflate the tires Problem Stringers Stringers are sparse patches of uncut grass left behind the mower Stringers are usually caused by operator error or poor blade maintenance Cause ...

Страница 56: ...00 hours whichever occurs first Parts and labor in year one parts only in years two and three 90 days Attachments 1 year 90 days Engine See Engine Operator s Manual See Engine Operator s Manual Emissions related components are covered by the Emissions Warranty Statement In Australia Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a repla...

Страница 57: ...ts in material or workmanship Stale or Unapproved Fuel In order to function correctly this product requires fresh fuel that conforms to the criteria specified in the Operator s Manual Engine or equipment damage caused by stale fuel or the use of unapproved fuels such as E15 or E85 ethanol blends is not covered by warranty Other Exclusions This warranty excludes damage due to accident abuse modific...

Страница 58: ...N o t f o r R e p r o d u c t i o n Notes ...

Страница 59: ...N o t f o r R e p r o d u c t i o n Notes ...

Страница 60: ...N o t f o r R e p r o d u c t i o n ...

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