background image

Not for 

Reproduction

50

www.ferrisindustries.com

Troubleshooting, Adjustment & Repair

 9.  Install the drive belt on the idler arm pulley and 

check to make sure that the V-side of the belt runs 
in the pulley grooves.  See Figure 55.

 10. Carefully rotate the breaker bar CLOCKWISE and 

install the belt on the right pump drive pulley (B, 
Figure 55).  Carefully release the tension on the 
breaker bar.

 11. Reinstall the pump guard plate (B, Figure 57) and 

secure in place using the pump plate hardware 
(A).

 12. Run the mower under no-load condition for about 

5 minutes to break-in the new belt.

Idler Arm Spring Adjustment
 1.  Measure the coil length of the idler arm spring 

(A, Figure 57) as shown in Figure 57.  The 
measurement should equal 3-5/16” (8,4 cm).

 2.  If the measurement does not equal 3-5/16” (8,4 

cm) loosen the jam nut (B) and turn the nylock 
flange nut (C).

 

•  Turn the nylock flange nut CLOCKWISE to 

increase the length of the measurement.

 

•  Turn the nylock flange nut COUNTER-

CLOCKWISE to decrease the length of the 
measurement.

 3.  When the coil length of the idler arm spring equals 

3-5/16” (8,4 cm), retighten the jam nut.  

Figure 57.  Idler Arm Spring Adjustment

A.  Idler Arm Spring

B.  Jam Nut

C.  Nylock Flange Nut

A

B

C

3-5/16”

(8,4 cm)

Содержание 5900500

Страница 1: ...cto con su distribuidor Ferris o www ferrisindustries com 5102575 Rev K IS2500Z Series Zero Turn Riding Mower OPERATOR S Manual Model Number Description 5900798 IS2500ZY20D52 52 Cut Zero Turn Riding M...

Страница 2: ...al instructions for future reference Briggs Stratton Power Products Group LLC Copyright 2013 Briggs Stratton Corporation Milwaukee WI USA All rights reserved Ferris is a trademark of Briggs Stratton C...

Страница 3: ...ic Oil Level 30 Hydraulic Oil Filter Change 30 Check Engine Coolant Level 31 Change Engine Coolant 31 Clean Radiator Screen 31 Lubrication 32 Cleaning the Battery Cables 34 Servicing the Mower Blades...

Страница 4: ...with the equipment you have chosen ask a professional contact your local authorized dealer Read the Manual The operator s manual contains important safety information you need to be aware of BEFORE yo...

Страница 5: ...mower blades These blades can pick up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you...

Страница 6: ...n Raise the roll bar as soon as clearance permits Retaining Walls Drop offs and Water Retaining walls and drop offs around steps and water are a common hazard Give yourself a minimum of two mower widt...

Страница 7: ...extremely flammable Do not smoke while operating or refueling Do not add fuel while engine is hot or running Allow engine to cool for at least 3 minutes prior to adding fuel Do not add fuel indoors i...

Страница 8: ...op blades if not mowing 22 Use care when loading or unloading the machine into a trailer or truck TRAINING 1 Read understand and follow all instructions in the manual and on the unit before starting I...

Страница 9: ...ng on slopes See attaching a trailer under OPERATION 3 Never allow children or others in or on towed equipment 4 On slopes the weight of the towed equipment may cause loss of traction and loss of cont...

Страница 10: ...ng Do not store fuel near flames or drain indoors 6 Keep all hardware especially blade attachment bolts tight and keep all parts in good working condition Replace all worn or damaged decals 7 Never ta...

Страница 11: ...or by drilling additional holes BEFORE FIRST TIME USE Inspect the ROLL BAR structure and mounting hardware for 1 Check to make sure the machine GVW Gross Vehicle Weight including attachments restraine...

Страница 12: ...the seat belt does not pass all of the following tests it should be replaced BEFORE EACH USE Conduct the following inspections maintenance of the seat belt and retraction mechanism 1 Check for dirt or...

Страница 13: ...information you MUST have these numbers Record your model serial number and engine serial numbers on the space provided for easy access These numbers can be found in the locations shown in Figure 1 I...

Страница 14: ...s The cautions and warnings are for your safety To avoid a personal injury or damage to the unit understand and follow all safety decals WARNING If any safety decals become worn or damaged and cannot...

Страница 15: ...type of hazard An explanation of hazard levels and icons are as follows DANGER This indicates a hazard which if not avoided will result in serious injury or death WARNING This indicates a hazard which...

Страница 16: ...perator rises off seat with PTO engaged OR Operator rises off seat with parking brake disengaged Operator moves motion control handles out of their neutral positions before disengaging parking brake T...

Страница 17: ...al position the faster the drive wheel will turn See the Operating the Zero Turn Rider section for steering instructions Seat Adjustment Lever The seat can be adjusted forward and back S N 2014582798...

Страница 18: ...rature Fuel Tank Cap To remove the cap turn counterclockwise Fuel Level Gauge Displays the fuel level in the tank PTO Power Take Off Switch The PTO switch engages and disengages the mower Pull UP on t...

Страница 19: ...operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine tractor and mower free of grass leaves and excess...

Страница 20: ...been added to the fuel tanks After performing maintenance on the fuel system such as changing the fuel filter or replacing a fuel system component To prime the fuel system 1 Make sure that there is f...

Страница 21: ...ged and the ground speed control levers are locked in the neutral position 2 Set the throttle to middle position set throttle to FULL when starting in cold weather 3 S N 2015276814 Below Turn the key...

Страница 22: ...ving the control levers inward BASIC DRIVING Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes...

Страница 23: ...d experienced with operating the Zero Turn rider You will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the better your control of the Z...

Страница 24: ...grass plants which are easily damaged by dry periods and pests Cutting too short is often more damaging than allowing the grass to be slightly higher Letting grass grow a bit longer especially when i...

Страница 25: ...ppearance 3 For a truly professional cut mow across the lawn in one direction then recut the lawn by mowing perpendicular to the previous cut Mowing Methods Proper Broadcast Mowing Broadcasting side d...

Страница 26: ...uires more horsepower than broadcasting using a slower ground speed is vitally important for proper mulching operation How Much Grass to MULCH The best mulching action typically results from cutting o...

Страница 27: ...r To lower the roll bar 1 Pull the hair pin clips A Figure 11 out of the retainer pins B 2 Push or pull the top of the roll bar C forward against the rubber stops D and remove the retainer pins B 3 Lo...

Страница 28: ...with it If there s any chance of unauthorized use remove the ignition key If the unit can t be stored on a reasonable level surface chock the wheels Clean all grass and dirt from the mower If temperat...

Страница 29: ...for loose hardware Every 100 Hours or Annually Check Gearbox Oil Level Clean Deck Check Replace Mower Blades Lubricate Rider Mower Clean Battery Cables Check Tire Pressure Check Hydraulic Oil Every 25...

Страница 30: ...a fuel filter C Both filters are located in the engine compartment on the right side of the engine The water separator should be drained every 25 hours or whenever water is visible in the bowl Replac...

Страница 31: ...c engine oil and filter change procedures Change Engine Oil Filter 1 Warm engine by running for a few minutes Refer to the engine operator s manual for oil filter replacement instructions 2 Remove the...

Страница 32: ...draulic system oil 4 Thread the new filter onto the filter base until the gasket makes contact then tighten 3 4 of a turn more 5 Run the unit for several minutes and check the transmission oil level I...

Страница 33: ...base of the right hand side of the radiator Clean Radiator Screen Clean the radiator A Figure 19 and screen before each use or as required depending on conditions to allow proper air flow through radi...

Страница 34: ...not installed Not all greases are compatible Ferris Red Grease p n 5022285 is recommended automotive type high temperature lithium grease may be used when this is not available Oil control handle piv...

Страница 35: ...dle 2 Remove the plug and install a 1 4 28 grease fitting 3 Grease the drive shaft 4 Remove the 1 4 28 grease fitting and reinstall the plug Lubricating the Front Casters Maintenance Interval Annually...

Страница 36: ...ables positive red cable first A 4 Coat the cable ends and battery terminals with petroleum jelly or non conducting grease Reinstall the Floor Pan S N 2014696070 Below 1 Insert the floor pan so that t...

Страница 37: ...e SHARPENING THE MOWER BLADES CAUTION Avoid injury Mower blades are sharp Always wear gloves when handling mower blades or working near blades danger Avoid injury A worn or damaged blade can break and...

Страница 38: ...move any dried grass or other debris 2 See Figure 33 Put the mower blade on a nail in a vise and turn the blade to the horizontal position 3 Check the balance of the mower blade If either end of the m...

Страница 39: ...ar oil until oil starts to seep from hole then replace fill plug Changing Gearbox Oil NOTE The gearbox lubricant should be changed after the first 100 hrs or 30 days of operation then after 500 hours...

Страница 40: ...If engine is hot allow it to cool then refill the fuel tanks Prime the fuel system 4 Motion Control Handles not 4 Lock handles in neutral position locked in neutral position 5 Operator not in seat 5...

Страница 41: ...Ground Speed 3 Cutting height set too low 3 Cut tall grass at maximum cutting height during first pass 4 Discharge chute jamming 4 Cut grass with discharge pointing toward with cut grass previously cu...

Страница 42: ...1 Level the deck correctly 2 Tires are not properly inflated 2 Check and inflate the tires 3 Blades are damaged 3 Replace the blades 4 Deck shell is damaged 4 Repair or replace the deck 5 Mower spind...

Страница 43: ...nt bolts A Figure 38 and pivot the lever s C to align with each other To Adjust the Handle Placement Loosen the jam nuts and adjust the placement bolt B Figure 38 in or out to properly adjust the leve...

Страница 44: ...UNTER CLOCKWISE 3 Lock the jam nut B against the ball joint when neutral is achieved NOTE This adjustment should not be performed while the machine is running It may take several attempts to achieved...

Страница 45: ...ed measure the compressed spring length The spring should be 1 1 8 2 9 cm when compressed 5 If the spring is not within this range release the parking brake and turn the adjustment nut B to compress o...

Страница 46: ...To adjust the spring pre load 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake 2 See Figure 43 Using the supplied spanner wrench p n 5022853 inser...

Страница 47: ...5 12 7 cm position 2 Place the cutting height adjustment pin in the desired cutting height 3 Depress the deck lift foot pedal then push the lock lever C towards the right to release the lock 4 Release...

Страница 48: ...n Remove the cutting height adjustment pin and lower the mower deck 6 To ensure that the deck is in the lowest position push the pedal by hand towards the rear of the unit and install the height adjus...

Страница 49: ...ing vertical See Figure 49 4 52 Models Only Loosen the nuts and allow the front of the deck to rest of the 2 x 4 s Slide the chains down in the slots until the chains and tight and tighten the nuts Se...

Страница 50: ...ure 52 and turn the fine adjustment bolt B to adjust the deck height until the front measurement equals 4 10 2 cm and the back measurement equals 4 10 2 cm Turn the bolt CLOCKWISE to raise the deck Tu...

Страница 51: ...nt B 6 Pull the drive shaft universal away from the drive shaft spindle D and pivot out of the way 7 Remove the old belt E and replace with a new one Install the belt on the left pump drive pulley and...

Страница 52: ...the mower under no load condition for about 5 minutes to break in the new belt Idler Arm Spring Adjustment 1 Measure the coil length of the idler arm spring A Figure 57 as shown in Figure 57 The meas...

Страница 53: ...he new PTO clutch belts on the PTO clutch E and the idler pulley F Carefully rotate the breaker bar CLOCKWISE and install the pulley on the gearbox pulley D Carefully release the tension on the breake...

Страница 54: ...the belt runs in the pulley grooves Figure 60 5 Install the drive belt on the PTO pulley the spindle pulleys and all idler pulleys except the stationary pulley B Figure 59 Carefully rotate the breaker...

Страница 55: ...unit is equipped with a deck shut down module that will automatically shut down the mower deck if the engine looses oil pressure or begins to overheat What to do if the deck shuts down during operatio...

Страница 56: ...r charged is to measure the specific gravity of a cell once per hour The battery is fully charged when the cells are gassing WARNING Keep open flames and sparks away from the battery the gasses coming...

Страница 57: ...the battery If ice can be seen or if the electrolyte fluid cannot be seen do not attempt to start with jumper cables as long as the battery remains frozen WARNING For your personal safety use extreme...

Страница 58: ...6564122 Above Tire Size 23 x 10 50 12 Inflation Pressure 18 psi 1 24 bar Front Wheels Tire Size 13 x 5 00 6 Inflation Pressure 25 psi 1 72 bar TRANSMISSIONs S N 2014390038 Below LH Hydro Gear HGM 18E...

Страница 59: ...N o t f o r R e p r o d u c t i o n Notes...

Страница 60: ...N o t f o r R e p r o d u c t i o n Notes...

Страница 61: ...N o t f o r R e p r o d u c t i o n 1...

Страница 62: ...NTY We welcome warranty repair and apologize to you for being inconvenienced Warranty service is available only through FERRIS Authorized Service Dealers Most warranty repairs are handled routinely bu...

Страница 63: ...that it is identical in all material respects to the engine described in the manufacturer s application for certification The warranty period begins on the date the engine is originally purchased The...

Страница 64: ...N o t f o r R e p r o d u c t i o n IS2500Z Series Zero Turn Riding Mower OPERATOR S Manual...

Отзывы: