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GSZ 8-280P; GSZ 8-280PE; GSZ 8-280PL; GSZ 8-280PEL; GSZ 8-90PEL

8. Connection diagram

C-SC_CSSM

Version 1.0

2015-12-09

All rights reserved by FEIN, especially in case of property rights applications.
FEIN retains all rights of disposal, such as copying and circulation

Page

Содержание GSZ 8-280PEL

Страница 1: ...GSZ 8 280PEL GSZ 8 90PEL Repair instructions C SC_CSSM Version 1 0 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 1 of 53 ...

Страница 2: ...reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 2 of 53 1 Models described 2 Technical data 3 Notes and requirements 4 Tools required 5 Lubricants and auxiliary substances required 6 Removal 7 Fitting 8 Connection diagram ...

Страница 3: ...by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 3 of 53 These repair instructions describe how to repair the following models Model Order number GSZ 8 280P 7 223 16 GSZ 8 280PE 7 223 17 GSZ 8 280PL 7 223 18 GSZ 8 280PEL 7 223 19 GSZ 8 90PEL 7 223 20 ...

Страница 4: ...All the technical data can be found in the operating instructions for the model Tests Up to date test data and test instructions after repair can be found on the FEIN Extranet Customer Service Repair Guides Lubricants Auxiliary substances The lubricants or auxiliary substances and their container sizes available from FEIN can be found on the FEIN Extranet Customer Service Repair Guides Lists of sp...

Страница 5: ...mechanical and electrical training Only use original FEIN spare parts Provisions Please note that power tools may only be repaired maintained and checked by a trained electrician as improper repair can result in serious risks to the user The provisions set out in DIN VDE 0701 0702 should be observed after repairs The relevant accident prevention regulations of the employer s liability insurance as...

Страница 6: ...d tools Special tools Plastic hammer Drawing off socket cap 6 41 04 150 00 8 Slotted screwdriver Chuck cone 19 mm 6 41 07 019 00 7 Slotted screwdriver small Assembly aid 6 41 22 121 01 0 Torx T15 Pressure piece 6 41 22 003 00 0 Punch 5 mm Arbor press Long nosed pliers 4x round material Diameter 20 mm length 60 mm Vice Open ended spanner 13 mm 17 mm 30 mm Circlip pliers Socket head wrenches 3 mm In...

Страница 7: ...ion Page 7 of 53 Standard tools Sleeve 20 mm inner diameter 32 mm outer diameter 21 mm inner diameter 26 mm outer diameter 16 mm inner diameter 31 mm outer diameter 11 mm inner diameter 16 mm outer diameter 10 mm inner diameter 25 mm outer diameter 8 mm inner diameter 19 mm outer diameter 8 mm inner diameter 12 mm outer diameter 80 mm inner diameter 90 mm outer diameter 20 mm inner diameter 26 mm ...

Страница 8: ...ts reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 8 of 53 Lubricants GSZ 8 280PL GSZ 8 280PEL Oil acid free Felt ring GSZ 8 280P GSZ 8 280PE GSZ 8 280PL GSZ 8 280PEL These machines do not require any grease GSZ 8 90PEL Grease 0 40 101 01 00 4 13 g Gearbox ...

Страница 9: ...rsion 1 0 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 9 of 53 Removing the cover 1 Unscrew the two screws 1 2 Remove the lower part of the cover 2 Tools Torx T15 1 2 ...

Страница 10: ...cations FEIN retains all rights of disposal such as copying and circulation Page 10 of 53 Replacing the mains cable 1 Unscrew the screw 1 2 Remove the cable clamp 2 3 Pull off the cover 3 4 Slide the assembly aid into the opening 4 5 Turn the assembly aid and take out the cable 5 6 Take out the cable 6 7 Remove the cable with plug 7 Tools Torx T15 Assembly aid 3 5 6 1 2 7 4 ...

Страница 11: ...hts of disposal such as copying and circulation Page 11 of 53 Removing the switch 1 Unscrew the screw 1 2 Remove the cable clamping piece 2 3 Unscrew the two screws 3 4 Remove the upper part of the cover 4 5 Take out the control rod 6 Slide the switch 5 out of the holder 7 Lift and hold the lock 6 of the switch on both sides 8 Pull off the electronics 7 Tools Torx T15 Slotted screwdriver 4 2 3 1 5...

Страница 12: ...tion Page 12 of 53 Removing the switch 1 Remove the insulating hose 1 2 Pull the stranded wire of the contact spring off the stranded wire of the electronics 2 3 Open the cover 3 4 Insert a small slotted screwdriver into the spring terminals and turn 5 Remove the four cables 4 6 Lift up the tension spring 5 from the carbon brush 6 on both sides 7 Pull out the carbon brush 6 on both sides Tools Slo...

Страница 13: ...al C SC_CSSM Version 1 0 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 13 of 53 Removing the collar bearing 1 Unscrew the four screws 1 Tools Torx T15 1 ...

Страница 14: ...9 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 14 of 53 Removing the collar bearing 1 Pull the collar bearing 1 out of the housing 1 GSZ 8 90PEL 1 GSZ 8 280PL GSZ 8 280PEL 1 GSZ 8 280P GSZ 8 280PE ...

Страница 15: ... property rights applications FEIN retains all rights of disposal such as copying and circulation Page 15 of 53 Removing the stator 1 Remove the air guide ring 1 2 Remove the slide switch 2 3 Pull off the cable on the brush holder on both sides 4 Remove the brush holder 3 5 Pull out the control rod 4 Tools Slotted screwdriver Long nosed pliers 1 2 3 4 ...

Страница 16: ...emoval C SC_CSSM Version 1 0 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 16 of 53 Removing the stator 1 Remove the stator 1 Tools Plastic hammer 1 ...

Страница 17: ...2 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 17 of 53 Removing the armature applies to GSZ 8 280P GSZ 8 280PE 1 Unscrew the armature 1 out of the shaft 2 Tools Open ended spanner 17 mm 1 2 ...

Страница 18: ...ns FEIN retains all rights of disposal such as copying and circulation Page 18 of 53 Removing the armature applies to GSZ 8 280PL GSZ 8 280PEL 1 Pull the intermediate gearbox with armature 1 off the collar bearing 2 Unscrew the clutch part 2 3 Press the armature 3 out of the intermediate gearbox Tools Arbor press Punch 5 mm Sleeve 80 mm inner diameter 90 mm outer diameter 1 2 3 ...

Страница 19: ...cations FEIN retains all rights of disposal such as copying and circulation Page 19 of 53 Removing the armature applies to GSZ 8 90PEL 1 Pull the intermediate gearbox with armature 1 off the collar bearing 2 Remove the seal 2 3 Press the armature with the sealing ring 3 out of the intermediate gearbox Tools Arbor press Sleeve 80 mm inner diameter 90 mm outer diameter 1 3 2 ...

Страница 20: ...ase of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 20 of 53 Removing the armature 1 Remove the rubber socket 1 2 Pull off the magnet 2 The magnet is destroyed during removal and must be replaced 3 Pull off the grooved ball bearing 3 Tools Vice Drawing off socket cap Chuck cone 19 mm 2 3 1 ...

Страница 21: ...all rights of disposal such as copying and circulation Page 21 of 53 Removing the intermediate gearbox applies to GSZ 8 280PEL GSZ 8 280PEL GSZ 8 90PEL 1 Remove the circlip 1 2 Press the grooved ball bearing out of the intermediate gearbox 3 Remove the sealing ring 2 The sealing ring is destroyed during removal and must be replaced Tools Arbor press Circlip pliers Arbor with 13 mm diameter 1 2 ...

Страница 22: ...ts applications FEIN retains all rights of disposal such as copying and circulation Page 22 of 53 Removing the collar bearing applies to GSZ 8 280PE GSZ 8 280PE 1 Remove air guide ring 1 2 Remove the collet 2 3 Remove the circlip 3 on the shaft 4 Remove the circlip 4 on the collar bearing Tools Open ended spanner 13 mm Open ended spanner 17 mm Circlip pliers 4 3 2 1 ...

Страница 23: ...ll rights of disposal such as copying and circulation Page 23 of 53 Removing the collar bearing applies to GSZ 8 280PE GSZ 8 280PE 1 Press out the drive shaft 1 2 Remove the ring 2 3 Remove the sealing ring 3 The sealing ring is destroyed during removal and must be replaced 4 Press the grooved ball bearing off the shaft 4 Tools Arbor press Sleeve 20 mm inner diameter 32 mm outer diameter 2 1 3 4 ...

Страница 24: ...hts reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 24 of 53 Removing the collar bearing applies to GSZ 8 280PL GSZ 8 280PEL 1 Pull off the protective hose 1 2 Remove the clutch part 2 3 Unscrew the clutch part 3 3 2 1 ...

Страница 25: ...ights applications FEIN retains all rights of disposal such as copying and circulation Page 25 of 53 Removing the collar bearing applies to GSZ 8 280PL GSZ 8 280PEL 1 Unscrew the sleeve 1 left handed thread 2 Press out the shaft 2 3 Remove the grooved ball bearing 3 4 Remove the washer 4 Tools Spanner 30 mm Arbor press Punch 5 mm Inner puller Slide hammer 1 2 4 3 ...

Страница 26: ...tions FEIN retains all rights of disposal such as copying and circulation Page 26 of 53 Removing the collar bearing applies to GSZ 8 90PEL 1 Unscrew the sleeve 1 left handed thread 2 Unscrew the screw 2 and remove it together with the disc 3 Remove the gear wheel 3 4 Press out the shaft 4 Tools Socket head wrench 3 mm Spanner 17 mm Spanner 30 mm Arbor press Punch 5 mm 4 2 3 1 ...

Страница 27: ...All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 27 of 53 Removing the collar bearing applies to GSZ 8 90PEL 1 Remove the grooved ball bearing 1 2 Remove the washer 2 Tools Inner puller Slide hammer 1 2 ...

Страница 28: ...cations FEIN retains all rights of disposal such as copying and circulation Page 28 of 53 Removing the shaft applies to GSZ 8 280PL GSZ 8 90PEL GSZ 8 280PEL 1 Remove the circlip 1 2 Press off the grooved ball bearing 2 3 Remove the disc 3 4 Remove the felt ring 4 5 Remove the disc 5 Tools Arbor press Sleeve 21 mm inner diameter 26 mm outer diameter Circlip pliers 1 2 4 3 5 ...

Страница 29: ...such as copying and circulation Page 29 of 53 Fitting the collar bearing applies to GSZ 8 280P GSZ 8 280PE 1 Press the drive shaft 1 into the grooved ball bearing 2 Insert the sealing ring 2 3 Press the drive shaft into the collar bearing 3 4 Insert the circlip 4 into the collar bearing 5 Place the circlip 5 on the drive shaft Tools Arbor press Sleeve 15 mm inner diameter 31 mm outer diameter Circ...

Страница 30: ...rty rights applications FEIN retains all rights of disposal such as copying and circulation Page 30 of 53 Fitting the collar bearing applies to GSZ 8 280P GSZ 8 280PE 1 Press in the ring 1 2 Insert the air guide ring 2 into the collar bearing 3 Place the two locks 4 in the recess 5 Tools Arbor press Sleeve 20 mm inner diameter 26 mm outer diameter 2 3 4 5 1 ...

Страница 31: ...ains all rights of disposal such as copying and circulation Page 31 of 53 Fitting the shaft applies to GSZ 8 90PL GSZ 8 90PEL GSZ 8 280PEL 1 Insert the disc 1 2 Soak the felt ring 2 with oil 3 Insert the felt ring 2 4 Insert the disc 3 5 Press in the grooved ball bearing 4 6 Insert the circlip 5 Tools Arbor press Sleeve 11 mm inner diameter 16 mm outer diameter Circlip pliers Oil 5 3 2 1 4 ...

Страница 32: ...operty rights applications FEIN retains all rights of disposal such as copying and circulation Page 32 of 53 Fitting the collar bearing applies to GSZ 8 90PL GSZ 8 90PEL GSZ 8 280PEL 1 Press the shaft 1 into the collar bearing 2 Insert the disc 2 3 Press in the grooved ball bearing 3 Tools Arbor press Sleeve 9 mm inner diameter 21 mm outer diameter 1 2 3 ...

Страница 33: ...ll rights of disposal such as copying and circulation Page 33 of 53 Fitting the collar bearing applies to GSZ 8 280PL GSZ 8 280PEL 1 Screw the clutch part 1 hand tight onto the shaft 2 Insert the clutch part 2 3 Screw down the protective sleeve 3 left handed thread 12 1 0 Nm 4 Slide the protective hose 4 onto the collar bearing Tools Spanner 17 mm 30 mm Flat material 45 mm x 20 mm x 5 mm 2 1 3 4 ...

Страница 34: ...EIN retains all rights of disposal such as copying and circulation Page 34 of 53 Fitting the collar bearing applies to GSZ 8 90PEL 1 Attach the gear wheel 1 2 Fit the disc and screw in the cylinder head screw 2 1 2 Nm 3 Screw down the sleeve 3 left handed thread 12 1 0 Nm 4 Slide the protective hose 4 onto the collar bearing Tools Socket head wrench 3 mm Spanner 17 mm 30 mm 1 2 4 3 ...

Страница 35: ...f property rights applications FEIN retains all rights of disposal such as copying and circulation Page 35 of 53 Fitting the intermediate gearbox applies to GSZ8 280PL GSZ8 280PEL GSZ8 90PEL 1 Insert the sealing ring 1 2 Press in the grooved ball bearing 2 3 Insert the circlip 3 Tools Arbor press Sleeve 10 mm inner diameter 25 mm outer diameter 1 2 3 ...

Страница 36: ...pying and circulation Page 36 of 53 Fitting the armature GSZ 8 280PE GSZ 8 280PL GSZ 8 280PEL 1 Press the grooved ball bearing 1 onto the armature 2 Press the armature into the intermediate gearbox 2 3 Press the magnet 3 onto the armature The magnet must be replaced each time the armature is fitted 4 Slide the bearing bush 4 onto the grooved ball bearing Tools Arbor press Sleeve 8 mm inner diamete...

Страница 37: ...ing the armature GSZ 8 90PEL 1 Press the grooved ball bearing 1 onto the armature 2 Press the armature into the intermediate gearbox 2 3 Press the sealing ring 3 onto the armature 4 Carefully press the magnet 4 onto the armature The magnet must be replaced each time the armature is fitted 5 Slide the bearing bush 5 onto the grooved ball bearing Tools Arbor press Sleeve 8 mm inner diameter 19 mm ou...

Страница 38: ...9 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 38 of 53 Fitting the armature GSZ 8 280PE 1 Slide the bearing bush 1 onto the grooved ball bearing 2 Screw the armature into the collar bearing 2 1 2 ...

Страница 39: ...ally in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 39 of 53 Fitting the stator 1 Press the stator 1 into the motor housing in the correct position Use the ID number 2 to align the stator Tools Arbor press Pressure piece 4x round material 20 mm in diameter length 60 mm 1 2 ...

Страница 40: ... 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 40 of 53 Fitting the stator 1 Slide the control rod 1 into the motor housing 2 Clip the slide switch 2 into the control rod 1 2 3 ...

Страница 41: ...ion 1 0 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 41 of 53 Fitting the contact spring 1 Insert the contact spring 1 into the motor housing in the correct position 1 ...

Страница 42: ...SC_CSSM Version 1 0 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 42 of 53 Fitting the air guide ring 1 Insert the air guide ring 1 into the motor housing 1 ...

Страница 43: ... reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 43 of 53 Fitting the collar bearing GSZ 8 280PE 1 Slide the collar bearing 1 with armature into the motor housing 2 2 Screw in the four screws 3 2 7 Nm Tools Torx T15 1 2 3 ...

Страница 44: ...015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 44 of 53 Fitting the collar bearing applies to GSZ 8 280PL GSZ 8 280PEL 1 Screw the clutch part 1 onto the armature Tools Torx T15 1 ...

Страница 45: ...ications FEIN retains all rights of disposal such as copying and circulation Page 45 of 53 Fitting the collar bearing applies to GSZ 8 280PL GSZ 8 280PEL 1 Put the collar bearing 1 with clutch part onto the intermediate gearbox 2 Slide the collar bearing 2 with intermediate gearbox and armature into the motor housing 3 Screw in the four screws 4 2 7 Nm Tools Torx T15 2 3 1 ...

Страница 46: ...property rights applications FEIN retains all rights of disposal such as copying and circulation Page 46 of 53 Fitting the collar bearing applies to GSZ 8 90PEL 1 Place the seal 1 on the intermediate gearbox Always use a new seal during each fitting 2 Fill the collar bearing with 13 g of grease 3 Put the collar bearing 2 on the intermediate gearbox 1 2 ...

Страница 47: ...N especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 47 of 53 Fitting the collar bearing applies to GSZ 8 90PEL 1 Slide the collar bearing 1 with intermediate gearbox and armature into the motor housing 2 Screw in the four screws 2 2 7 Nm Tools Torx T15 1 2 ...

Страница 48: ...isposal such as copying and circulation Page 48 of 53 Fitting the switch and electronics 1 Fit the carbon brush 1 and connect it as shown in the connection diagram on both sides 2 Place the spring 2 of the carbon brush holder on the carbon brush on both sides 3 Close the cover 3 on the switch 4 Connect the cables 4 and 5 See the Connection diagram chapter for connecting the cables Tools Assembly a...

Страница 49: ...M Version 1 0 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 49 of 53 Fitting the switch and electronics 1 Connect the cables 1 2 Slide on the insulating hose 2 1 2 ...

Страница 50: ...on Page 50 of 53 Fitting the switch and electronics 1 Slide the switch 1 onto the motor housing Pay attention to cable routing see picture two 2 Attach the electronics 2 to the switch until the lock engages 3 Fit the control rod on the switch 4 Fit the lower part of the cover 3 5 Screw in the two screws 4 1 5 Nm 6 Position the cable with plug 7 Fit the cable clamping piece 5 8 Screw in the screw 6...

Страница 51: ...ghts of disposal such as copying and circulation Page 51 of 53 Fitting the cover 1 Place the upper part of the cover 1 on the lower part of the cover 2 Screw in the two screws 2 1 5 Nm Please note The machine may be damaged if it is not given a running in period Up to date test data and test instructions after repair can be found on the FEIN Extranet Customer Service Repair Guides Tools Torx T15 1...

Страница 52: ...SZ 8 280PEL GSZ 8 90PEL 8 Connection diagram C SC_CSSM Version 1 0 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 52 of 53 ...

Страница 53: ...SZ 8 280PEL GSZ 8 90PEL 8 Connection diagram C SC_CSSM Version 1 0 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 53 of 53 ...

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