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37

 

 

 

 

 

5.1  Normal Cleaning

 

 

Positive Pressure Cleaning

 

 

Press the cleaning button, and then use sponge stick or soft fabric to wipe the surface 

of the printhead.

 

     

Warning: Using the material other than sponge stick or soft fabric to wipe the 

printhead may risk damaging nozzles.

 

5.2    Cleaning procedures for nozzle clogging 

.

 

Disconnect

 

the

 

tube

 

connector

 

for

 

the

 

tube

 

from

 

the

 

Subtank

 

to

 

the

 

printhead.

 

Wait

 

until

 

the

 

ink

 

finishes

 

dropping

 

almost,

 

and

 

then,

 

connect

 

the

 

tube

 

to

 

the

 

solvent

 

tube.

   

Press

 

both

 

of

 

the

 

flush

 

buttons

 

to

 

clean

 

the

 

printhead

 

with

 

solvent.

   

Stop

 

until

 

the

 

solvent

 

becomes

 

clear

 

nearly.

 

.

 

Use

 

tube

 

cover

 

to

 

seal

 

the

 

ink

 

incoming

 

tube

 

for

 

the

 

printhead.

 

Use

 

fresh

 

wrap

 

to

 

cover

 

the

 

nozzle

 

surface.

   

Leave

 

it

 

for

 

12

 

hours.

 

.

 

Take

 

the

 

fresh

 

wrap

 

off.

   

Disconnect

 

the

 

tube

 

cover

 

and

 

wait

 

until

 

the

 

solvent

 

is

 

removed

 

almost.

   

Connect

 

the

 

tube

 

to

 

the

 

subtank,

 

and

 

fill

 

the

 

printhead

 

with

 

ink.

 

The

 

condition

 

of

 

printhead

 

should

 

be

 

improved

 

after

 

performing

 

the

 

above

 

cleaning

 

procedures.

 

5.3 

Carriage Bearing and Steel Rail Maintenance

 

Due

 

to

 

the

 

carriage

 

slides

 

on

 

four

 

steel

 

plates

 

and

 

eight

 

bearing,

 

clean

 

and

 

lubricate

 

four

 

steel

 

plates

 

with

 

grease

 

everyday.

 

.

 

Wipe

 

a

 

thin

 

layer

 

of

 

grease

 

on

 

steel

 

plates

 

to

 

maintain

 

cleanliness

 

and

 

grease

 

everyday

 

before

 

and

 

after

 

usage.

 

.

 

Be

 

aware

 

of

 

the

 

smoothness

 

of

 

the

 

carriage

 

bearing

 

 

 

 

 

 

   

Figure

 

5

1

 

Chapter

 

5

                                                   

Maintenance

 

Guide

 

Содержание FY Series

Страница 1: ...ease read this manual carefully z This manual includes equipment structure description technical parameters operation manual safety information application of software etc z This manual is subject to...

Страница 2: ...Precaution 3 Chapter 2 Preparation and Procedures for Assembling 5 Chapter 3 Machine Structure and Accessories 9 Chapter 4 Basic Operation 14 Chapter 5 Maintenance Guide 37 Chapter 6 Troubleshoot 42...

Страница 3: ...l and with the switch on the wall Keep a distance between any device which will release electro magnetic field such as wireless phone Do NOT use damaged power cord If using an extra power cord keep in...

Страница 4: ...ur doctor Do NOT shake the ink tank this may cause leakage Please often check the ink content in main ink tank avoid unnecessary loss due to lack of ink Please often check the waste ink tank and repla...

Страница 5: ...40 60 Air conditioner and humidifier may require Keep a distance from strong radiation field The floor must be level Machine Dimension L 4786mm W 930mm H 11350mm Leave at least 900mm of space around t...

Страница 6: ...gned power on the socket 2 3 Computer requirement 1 Basic requirement z CPU 2 0 GHz or higher z Memory 1Gb or higher z Hard disk 80 Gb recommend 20Gb free space z Mother board USB connection equipped...

Страница 7: ...operly 9 Install the output and the rip software 10 Turn on the printer and keep your hand on the emergency button for turning off the printer if problem happens suddenly 11 Send a file to print to te...

Страница 8: ...tionally with solvent It s because there isn t protective fluid in printhead nozzles 16 Fill the printhead with ink by using positive pressure then wipe the ink droplet on the surface of printhead pla...

Страница 9: ...mergency Stop 5 Left Machine Box 6 Right Machine Box 7 LCD Monitor Installing Position 8 Cooling Fan 9 Take up Bar 10 Balancing Bar 11 Pinch Roller Handle 1 4 2 3 5 6 7 12 Alloy Aluminum Platform 13 P...

Страница 10: ...3 Heater main switch 4 Printer main switch 5 Heater power cord socket 6 Printer power socket 7 USB cable connector 1 2 3 4 6 5 7 Chapter 3 Machine Structure and Accessories 14 15 16 17 18 14 Electron...

Страница 11: ...r ON OFF Button 14 Drying heater Temp Controller 15 Mid heater temp controller 16 Pre heater temp controller 17 Heater ON OFF Button 18 USB Connection 8 9 10 11 12 14 15 16 13 17 Chapter 3 Machine Str...

Страница 12: ...r K 27 Positive pressure cleaning button for C 28 Positive pressure cleaning button for M 29 Positive pressure cleaning button for Y 30 Positive pressure cleaning button for Lc 31 Positive pressure cl...

Страница 13: ...vent pump 8 K filter 9 C filter 10 M filter 11 Y filter 12 Lc filter 13 Lm filter 14 Solvent filter 18 Lm elec mag valve 19 Lc elec mag valve 20 Y elec mag valve 21 M elec mag valve 22 C elec mag valv...

Страница 14: ...n 1 Load the material to the media support bar 2 Load the material to the platen and then straighten the material Media Platen Media Support bar Media Pull the media in the direction of the red arrow...

Страница 15: ...roller button to press the pinch roller 4 In the driver software move the media backward by 100mm in the direction of the arrow Pinch roller pressed Feeding roller a Move Distance 100mm b Press the up...

Страница 16: ...16 5 Press the pressure bar to the pulling bar 6 Start the auto feeding Pressure bar Pulling bar Feeding sensor Auto feeding instruction Chapter 4 Basic Operation...

Страница 17: ...y clean printheads by flash jetting during printing Home flash jet Prevent nozzles of printheads block while not in printing state Color bar Prevent nozzles clogging and observe nozzles status Able to...

Страница 18: ...roduced the operating system environment required software and hardware configuration and software installation Please follow the following steps to install the software 1 Double click the Setup exe f...

Страница 19: ...lation progress will appear then click Confirm configuration file options dialog box will appear as shown below Then choose the SPT10206_35pl ini file which corresponding to the print head 5 Click Con...

Страница 20: ...ons are the same as they are found in the corresponding menu c Status Bar From the left to the right Function Description Send Pulse Feedback Pulse Server IP Address and Available Buffer Space respect...

Страница 21: ...he user 4 5 Software Initialization 1 Printer initialization Brand new printer has to be initialize according to the following instruction 1 1 Double click the icon to open the software then select th...

Страница 22: ...ace of the printer platform then click Test Begin the media will be fed a bit then mark a sign 2 on the same position Use a ruler to measure the distance between 1 and 2 as shown below Enter the actua...

Страница 23: ...ve back and forth 20 times as you click on Test The test result will be provided in the following dialog box as it is finished 1 5 X Motor Speed Setting Select Test X Motor Speed Setting Close is not...

Страница 24: ...m 564mm s Note After entering the actual speed have to click Save and then click Test so that the data could be saved 2 Alignment 2 1 Printhead Installation Note Install printhead from right to left a...

Страница 25: ...tatus After install the printhead print the nozzle status Observe the printhead order and position and the condition of the printhead Status shortcut on the main interface Click Status to print the fo...

Страница 26: ...nthead Vertical Shortcut on the main interface Click HVert The following diagram will be printed K for example A Physical printhead alignment The line from first pass is the reference check whether th...

Страница 27: ...ght of the first line Alignment Method a Loosen screws on the printhead holder b Turn the front screw clockwise First Pass Second Pass First Pass Second Pass a Loosen screws on the printhead holder b...

Страница 28: ...by clicking the button of Unicolor example for black While the adjustment is not good we need to adjust by software Just enter Setting Option showed as the below picture For the two groups of printhe...

Страница 29: ...p of more parameters please click Reset Parameters to recover the last saved parameters 2 5 H Align It will be adjusted well by printing the different colors dots at the same position H Align shortcut...

Страница 30: ...ample 180DPImode K C K1 C2 36 27 25 4 180 257 K M K1 C2 C1 M2 72 54 25 4 180 514 K Y K1 C2 C1 M2 M1 Y2 108 81 25 4 180 771 K Lc K1 C2 C1 M2 M1 Y2 Y1 Lc2 145 08 25 4 180 1028 K Lm K1 C2 C1 M2 M1 Y2 Y1...

Страница 31: ...point 0 lines should face each other If the two lines at 0 does not align find the value which is aligned and input the corresponding value into Setting Option Bi direction shown in the below picture...

Страница 32: ...tion showed as the below picture Print the step adjusting picture again after inputting and saving the parameters While printing after completing adjustment there will be a warp for step according to...

Страница 33: ...d Setting The below dialog box will be showed up The ink density can be reduced according to printing effect The printing area can be chosen by dragging the mouse Setup of Buffer Path Setup of Network...

Страница 34: ...clicking the Setup 3 Printer Setup enter Setting Option Adjustment of Printhead Voltage Offset Input Printhead Default Voltage Actual Printhead Voltage Actual Printhead Temperature Options of Printhea...

Страница 35: ...of feeding backward The value 0 7 means the number of nozzles which will be unavailable for firing ink while the nozzles status at the two sides of printhead is not satisfied 3 4 Media Movement after...

Страница 36: ...r of feather 4 Import Config Export Config After setting all of parameters we can export it as a configuration file enter File Export Config We can directly import the configuration file saved before...

Страница 37: ...comes clear nearly Use tube cover to seal the ink incoming tube for the printhead Use fresh wrap to cover the nozzle surface Leave it for 12 hours Take the fresh wrap off Disconnect the tube cover and...

Страница 38: ...er 2 Prepare solvent PE film and 8 pcs of nonwoven fabric 7cm x 2cm Figure 5 2 3 Place the PE film on the capping and then place the non woven fabric which is moistened by solvent on top of the PE fil...

Страница 39: ...ink incoming tube for the printhead Use fresh wrap to cover the nozzle surface Then push the carriage all the way to the left to seal printheads by the cap 5 6 Long term shut down More than a week 1 C...

Страница 40: ...nths After two months printhead need to be installed to the printer and check the nozzle firing again Maintain the printhead again after checking Please refer to the following procedure for used print...

Страница 41: ...stand Wrap the film on the top of the printhead Caution 1 Remove the remaining solvent in the printhead totally 2 Tighten the cap properly If the washer is in the proper position the cap can be tighte...

Страница 42: ...ed improperly c Check whether the 40P connector on the connecting board and the main board is plugged in properly or defective d Check whether the signal cable of the x motor driver is plugged in prop...

Страница 43: ...e 18P and 16P flat cable between the connecting board and the printhead board Keep a distance from strong magnetic field Prevent using instable input power Equip a UPS and stabilizer 9 Interruption du...

Страница 44: ...sor Auto pumping Media PVC banner vinyl film polyester etc Feeding System Roll or sheet Max weight 120kg Ph Cleaning System Individual color purging Heating System Equipped Clamp Equipped Data Transfe...

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