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FCW DYNA MMA 500S, Руководство по эксплуатации

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FCW DYNA MMA 500S Скачать руководство пользователя страница 33

 

 

- 31 - 

DYNA MMA 500S

、

500GTS

、

500(H)S

、

500(H)GTS

、

630S

、

630GTS Operating Manual

 

APPENDIX: DYNA MMA 500S, 500(H)S, 630S INTERCONNECT DIAGRAM 

批 准

标准化

审 核

拟 制

标记 数量

更改单号

签名

日期

阶段标记

第     张

共     张

MMA 500S
MMA 500HS

0

0

GN

D

IF

-

+

1

2

HL2
200A/4V

D1

FR300BA50

D2

FR300BA50

ZL2

K7

K5

Thermostat

VR1
5K(4K7)

D3

FR300BA50

D4

FR300BA50

R13

500/50W

Z1

75A/1200V

3P  380V

ZQ1

R

S

T

G

FAN2

SA1725A2

R1

100R/20W

R2

100R/20W

K1

T2

BOD100

F1

3A

FAN1

SA1725A2

380V

415V

460V

220V

0V

0V

0V

27V

27V

20V

20V

3

4

5

1

2

K2

ZL1

G1

G2

K1

K2

IGBT1

4

3

1

6
7

2

5

IGBT1

150GB128D

C17

20u/400V

C18

20u/400V

C1

2700u/400V

C2

2700u/400V

G1

G2

K1

K2

C9

103/3KV

C10

103/3KV

C11

103/3KV

C12

103/3KV

R9

1R/20W

R10

1R/20W

R3

33K/5W

R4

33K/5W

C5

0.1u/630V

C6

0.1u/630V

C3

2700u/400V

C4

2700u/400V

R5

33K/5W

R6

33K/5W

C7

0.1u/630V

C8

0.1u/630V

4

3

1

6
7

2

5

IGBT2

150GB128D

G1

G2

K1

K2

C13

103/3KV

C14

103/3KV

C15

103/3KV

C16

103/3KV

R7

1R/20W

R8

1R/20W

T1

C20

20u/400V

C19

20u/400V

R11

15W10

C21

103/3KV

R12

15W10

C22

103/3KV

long arc

short arc

K3

202

-12V

GND

+12V

+24V

VR2
100K

VR3

10K

hot start

arc force

K4

202

CURRENT

voltage

G1

G2

K1

K2

IGBT2

K6

K9A

202

K8

202

REMOTE

MMA

TIG

1

2

3

4

5

6

7

8

9

10

11

12

13

14

14PIN PLUG

1

5

1

5

1

1

1

-

+

LH

FP7.820.041C

CONTYOL PCB

FP7.820.040B

DRIVE  PCB

FP7.824.002A

DISPLAY PCB A

FP7.824.002B

DISPLAY PCB B

FP7.820.020C

HF PCB

FP7.820.047C

IGBT PCB

1

2

3

4

5

CN1 1211-5

1

5

FP7.820.047C

IGBT PCB

1

2

3

4

5

CN1 1211-5

1

5

1

2

3

4

5

6

1CN4

1211-6

1

2

1CN8

1211-2

1

2

3

1CN7
2001-3

1

2

3

4

1CN3

1211-4

1

2

3

4

5

1CN6

1211-5

1

2

1CN11

1211-2

1

2

3

4

5

1CN2

2001-5

1
2
3
4

1CN5

2001-4

1
2
3
4
5

1CN13

1211-5

1

2

3

4

5

1CN10
1211-5

1

2

3

4

5

1CN9
1211-5

1

1

5

1

5

1

1

5

1

5

FP7.820.026A

PWM

板

1

2

3

1CN1

8

9

1

2

3

4

5

6

7

10

11

12

13

6

5

1

2

3

4

13

12

11

7

8

9

10

CNX

1

1

2

3

4

2CN1

1211-4

1

2

3

4

5

2CN2

1211-5

1

2

2CN4
2001-2

1

2

3

4

5

6

2CN62001-6

1

2

3

4

5

2CN7

2001-5

1

2

3

2CN8
2001-3

1
2
3
4
5
6
7

2CN9

2001-7

1

2

3

4

5

6

2CN10

2001-6

1
2
3
4

2CN11

1211-4

1

2

3

2CN14

2001-3

1

2

3

4

5

6

7

2CN15

2001-7

1

2

2CN5
1121-2

1

2

3

2CN3 2001-3

1

5

1

1

5

1

1

5

1

5

1

1

1

1

5

1

1

5

1

1

2

3

4

5

6

CN6 2001-6

1
2
3
4
5
6
7

CN3

2001-7

1

2

CN2

1121-2

1

2

3

4

5

CN7

2001-5

1

2

3

CN1

1121-3

1

2

3

CN5 2001-3

1
2
3

CN9

2001-3

1

5

1

1

1

5

1

1

1

5

1

2

3

4

5

6

CN3

2001-6

1
2
3
4

CN12
2001-4

1

2

CN4

2001-2

1
2
3
4
5

CN10

2001-5

1

2

3

CN6

2001-3

1
2

CN7

2001-2

1

1

5

1

5

1

1

1

1

2

3

4CN1
1211-03

1

2

4CN2

1211-02

1

4XP1

1

4XP2

1

4XP3

1

4XP4

1

4XP5

1

1

1

1

1

1

1

FP7.822.000

FILLTER PCB

1

2

3

4

6XP3

1211-4

1

2

6XP2

1121-2

1

2

3

4

5

6

7

8

6XP1
2001-8

1

1

1

5

1

5

10

1

5

1
2
3
4
5
6
7
8

PISPLAY

current

MMA 630S

 

Содержание DYNA MMA 500S

Страница 1: ...MA 500GTS DYNA MMA 500 H S DYNA MMA 500 H GTS DYNA MMA 630S DYNA MMA 630GTS Operating Manual Owner s Manual IMPORTANT Read these instructions before installing operating or servicing this system Secon...

Страница 2: ......

Страница 3: ...welding 15 5 0 POWER SUPPLY CONTROLS INDICATORS AND REATURES 16 6 0 BASIC TIG WELDING GUIDE 17 6 01 Electrode Polarity 17 6 02 Tungsten Electrode Current Ranges 17 6 03 Tungsten Electrode Types 17 6 0...

Страница 4: ...Spot Time GTAW SEC Seconds Remote outputs control Panel Remote Percent Remote Function DC Direct Current Arc Control SMAW AC Alternating Current t2 Gas Post Flow Time 2T GTAW t1 Gas Pre Flow Time 4T...

Страница 5: ...ut of contract negligence strict tort or under any warranty or otherwise shall not except as expressly provided herein exceed the price of the goods upon which such liability is based No employee agen...

Страница 6: ...welding or cutting process can be dangerous and hazardous to your health z Keep all fumes and gases from the breathing area Keep your head out of the welding fume plume z Use an air supplied respirato...

Страница 7: ...z Hydrogen gas may be formed and trapped under aluminum workpieces when they are cut underwater or while using a water table Do not cut aluminum alloys underwater or on a water table unless the hydro...

Страница 8: ...TOUCH live electrical parts Disconnect input power conductors from de energized supply line before moving the welding power source WARNING FALLING EQUIPMENT can cause serious personal injury and equi...

Страница 9: ...bration or shock z In areas free from oil steam and corrosive gases z Place at a distance of 304 79mm or more from walls or similar that could restrict natural airflow for cooling z In areas not expos...

Страница 10: ...the electrical input voltages shown on the input data label on the unit nameplate Contact the local electric utility for information about the type of electrical service available how proper connectio...

Страница 11: ...Table 3 2 03 Duty cycle The duty cycle of a welding power source is the percentage of a ten 10 minute period that it can be operated at a given output without causing overheating and damage to the uni...

Страница 12: ...H GTS 630GTS 5 Remote Amperage 6 Positive Terminal connect to work ground cable in TIG in Stick connect to the weld clamp 7 14 Pin Receptacle 8 Output Gas Fitting DYNA MMA 500GTS 500 H GTS 630GTS 9 Ne...

Страница 13: ...MMA 500GTS 500 H GTS 630GTS 20 Fuse 21 Ground Screw 22 Input Power Cable Port Figure 3 Pin Function A Torch switch B Torch switch C Remote Amp D Remote Amp E Remote Amp Table 4 WARNING When the welder...

Страница 14: ...trodes It sets the peak start current on top of the WELD current Long Arc This control provides a long Arc in STICK welding to improve characteristics for STICK electrodes Short Arc This control provi...

Страница 15: ...MMA 630GTS PEAK CURRENT 500A 500A 500A 500A 630A 630A TIG 10 500A 10 500A 10 500A 10 500A 10 630A 10 630A WELD CURRENT STICK 10 500A 10 500A 10 500A 10 500A 10 630A 10 630A ARC FORCE 0 100A 0 100A 0...

Страница 16: ...urrent delivered to the arc is dependent on the welding arc voltage and as welding arc voltage varies between different classes of electrodes welding current at any one setting would vary according to...

Страница 17: ...Welding current A 10 50 50 150 150 250 Table 7 4 02 DC TIG welding z Connect work lead to positive terminal z Connect TIG torch to negative terminal z Switch machine on z Set welding current control s...

Страница 18: ...DYNA MMA series front panel 1 Main Circuit Breaker 2 Arc Selection long Arc short Arc 3 Current Control 4 Stick LIFT TIG HF TIG Select Switch 5 Remote amperage 6 Arc Force Control 7 Hot Start Control...

Страница 19: ...es tungsten electrode sizes 6 03 Tungsten Electrode Types Tungsten type Ground finish Welding Application Features Color code Thoriated 2 DC welding of mild steel stainless steel and copper Excellent...

Страница 20: ...0 No Table 13 MMA welding parameters for low carbon low alloy steel pipe 6 07 Welding parameters for steel Base metal thickness mm DC current for mild steel A DC current for stainless steel A Tungsten...

Страница 21: ...ating of heavy sections necessary to give proper fusion of weld and base metal Types of Electrodes Arc welding electrodes are classified into a number of groups depending on their applications There a...

Страница 22: ...nd connections to the machine to insure that they are tight and the wires are not frayed or overheated Inspect internal wiring of machine for loose or frayed connections tighten or repair as necessary...

Страница 23: ...3 Replace solenoid value 4 Replace Control PCB 4 TIG mode no high frequenc y starts d Argon flow continues have spark 1 TIG cable disconnected 2 Poor tungsten electrode 1 Reconnect 2 Replace 5 TIG mo...

Страница 24: ...ruck A Electrode is connected to the terminal B No gas flowing to welding region C Torch is clogged with dust D Gas hose is cut E Gas passage contains impurities F Gas regulator turned off G Torch val...

Страница 25: ...low B Electrode too large for joint C Insufficient gap D Incorrect sequence A Increase welding current B Use smaller diameter electrode C Allow wider gap D Use correct build up sequence 4 Portions of...

Страница 26: ...th nominal Mains supply voltage Defective control circuit Have an accredited FCW service agent inspect then repair the welder 3 Welding current reduces when welding Poor work lead connection to the wo...

Страница 27: ...25 DYNA MMA 500S 500GTS 500 H S 500 H GTS 630S 630GTS Operating Manual 10 0 PARTS LIST...

Страница 28: ...26 DYNA MMA 500S 500GTS 500 H S 500 H GTS 630S 630GTS Operating Manual...

Страница 29: ...ITP002706011 1 1 1 1 1 1 5 TRANSFORMER CONTROL BOD100 4EER400113 1 1 1 1 1 1 6 BREAKER 75A 4KAMM3R75A 1 1 1 1 1 1 7 TERMINAL 2 9 4CC010207 1 1 1 1 1 1 8 TERMINAL 2 3 4CC010203 1 1 1 1 1 1 9 LABEL L1 L...

Страница 30: ...33 BUS BAR FP7 725 020 3BB7725020 1 1 1 1 1 1 34 BUS BAR FP7 725 028 3BB7725028 1 1 1 1 1 1 35 CONTACTOR NC1 1801 220V 4KNC11801220 1 1 1 1 1 1 36 RESISTANCE 20W 100 4RX27D20W100H 2 2 2 2 2 2 37 FAN 2...

Страница 31: ...18 FEMALE 3KITP000113000 1 1 1 61 INSULATOR BULKHEAD REAR 2FP7854005 2 2 2 2 2 2 62 INSULATOR BULKHEAD FRONT 2FP7854010 2 2 2 2 2 2 63 RECEPTACLE 2AD7735011 2 2 2 2 2 2 64 BRACKET COVER FP7 854 009 2...

Страница 32: ...1 Welding machines rear panels meet the plume to have good to turn on the earth grounding by guarantees the welder safety When welder operation should wear protects the mirror the glove puts on protec...

Страница 33: ...PCB FP7 820 040B DRIVE PCB FP7 824 002A DISPLAY PCB A FP7 824 002B DISPLAY PCB B FP7 820 020C HF PCB FP7 820 047C IGBTPCB 1 2 3 4 5 CN1 1211 5 1 5 FP7 820 047C IGBTPCB 1 2 3 4 5 CN1 1211 5 1 5 1 2 3 4...

Страница 34: ...AY PCB A FP7 824 002B DISPLAY PCB B FP7 820 020C HF PCB FP7 820 047C IGBTPCB 1 2 3 4 5 CN1 1211 5 1 5 FP7 820 047C IGBTPCB 1 2 3 4 5 CN1 1211 5 1 5 1 2 3 4 5 6 1CN4 1211 6 1 2 1CN8 1211 2 1 2 3 1CN7 2...

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