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ST75/ST75V Mass Flow Meter

Fluid Components International LLC

This page is subject to proprietary rights statement on last page

06EN003368 Rev. G

Start-up and Commissioning

1. Verify all input power and output signal wiring is correct and ready for initial power start-up.
2. Apply power to the instrument. The instrument initializes in the Normal Operation Mode with all outputs active. An instrument

with the display option indicates flow with the factory-set flow units. Allow 10 minutes for the instrument to warm up and reach

thermal equilibrium.

The following FC88 commands are typical commands that are used during start-up and commissioning:

Enter

Display

Description

Enter

menu: >

From Normal Operation Mode

E for English M for Metric >

Flow Unit Set-Up menu

0=SFPS, 1=SCFM, 2=SCFH, 3=LB/H,

4=GPM #

English units

R round duct or S rectangular>

Select standard cubic ft./minute (SCFM)

Dia.: 4.0260000

Change? (Y/N)>

Select Round Duct

Enter value: #

3.068

area: 7.3926572 CMinflow: 0.0000000

Change? (Y/N)>

3 inch Sch. 40 pipe I.D.

Maximum flow: 462.04

Enter to continue

Cmaxflow: 462.04

Change? (Y/N)>

462.04

CMintemp (F): -40.00000

Change? (Y/N)>

CMaxtemp (F): 250.00000

Change? (Y/N)>

Percent of Range is: OFF

Change to ON?>

LCD Mult Factor x1

Change? (Y/N)>

100.0 SCFM

Instrument ends up in Normal Operation Mode

Command

Name

Description

Normal Operation Mode

All outputs are active

Flow Unit Set-up

Select Flow Units (4 English, 4 Metric) Pipe Di-

mensions

Totalizer

Enable/Disable

Output Configuration

Select one of 4 Configurations: Pulse and/or Alarm-

Pulse factor and/or setpoint

K-Factor (default = 1)

Flow factor

Warm Reset

Re-initialize C/B

Totalizer Menu

Enables W menu (Option)

When placed in service, the instrument indicates 0.000 for no process flow.

Flow Unit Modification

Example: SCFM Flow Units and 3 inch Sch 40 round pipe size set up:

Содержание ST75

Страница 1: ...flow element has been calibrated directly in the pipe tee or tube tee with careful consideration for orientation and insertion depth Removal from the tee section while physically possible is not recommended unless authorized by a factory technician Figure C Recommended Straight Run Condition Recommended Straight Run To optimize flow meter system performance FCI recommends installation with a minim...

Страница 2: ...ttings Maximum Operating Pressure ST75 T fitting NPT female 240 psi 16 5 bar g Tube 600 psi 41 bar g ST75V 600 psi 41 bar g Temperature Operating 0 to 250 F 18 to 121 C Process Connection ST75 T fitting NPT female 1 4 1 2 3 4 1 1 1 2 or 2 Tubing 1 4 1 2 or 1 ST75V Female NPT Male NPT Flange 1 4 1 2 3 4 1 1 1 2 or 2 Transmitter Enclosure NEMA 4X IP67 aluminum dual conduit ports with either 1 2 Fema...

Страница 3: ...nsions properly cut to length and the appropriate sealing materials used on the threads install flow element section by slowly rotating the configuration until firmly secure on the pipe section Complete by installing opposing end pipe section using care to firmly secure the element assembly either in a top mount or side mount position Tube Tee Installation Clean all mating surfaces of the tee fitt...

Страница 4: ...tor must have power disconnected before wiring See the Specific Conditions of Use and Safety Instructions sections in Appendix A for use of the ST75 ST75V AC and DC versions in Hazardous Areas Category II Zone 1 Input Power The ST75 ST75V is available with both VDC and VAC input power configurations Customers selecting VDC input power will have a VDC input board only Similarly the VAC power board ...

Страница 5: ...sipation values under nominal conditions Instrument Electronics Sensor 11 6 watts Sensor only 0 25 watts Power dissipation values under maximum load conditions Instrument Electronics Sensor 12 watts Sensor only 0 30 watts DC Version Power dissipation values under nominal conditions Instrument Electronics Sensor 4 5 watts Sensor only 0 25 watts Power dissipation values under maximum load conditions...

Страница 6: ...ort the one intended to be connected to the instrument as listed in the table below COM Port Number Number of COM port connected to instrument COM1 COM2 etc Baud Rate 9600 Number of Bits 8 Stop Bits 1 Parity None Flow Control None Terminal Emulation VT100 After configuring the serial port and making the PC to instrument connections start a communications session with the applicable se rial port En...

Страница 7: ... R round duct or S rectangular Select standard cubic ft minute SCFM R Dia 4 0260000 Change Y N Select Round Duct Y Enter value 3 068 area 7 3926572 CMinflow 0 0000000 Change Y N 3 inch Sch 40 pipe I D N Maximum flow 462 04 Enter to continue Y Cmaxflow 462 04 Change Y N Y 462 04 CMintemp F 40 00000 Change Y N N CMaxtemp F 250 00000 Change Y N N Percent of Range is OFF Change to ON N LCD Mult Factor...

Страница 8: ...ot exit some routines unless all entries are completed or the power is cycled The top level of the menu is shown in Table 5 ST75 ST75V List of Single Letter Commands on page 23 Enter the command letter mnemonic as listed in the tables below and in Appendix B to run a command Exit a command at any time by entering Q ENTER in the menus D K V W or Z Units Select E English M Metric Select 0 SFPS 5 SMP...

Страница 9: ...nd or ENTER to continue V Menu Output Configuration Setup Use the V menu to set up the 4 20 mA analog outputs including NAMUR configuration and source sink pulse outputs Note The display comes up to the last setting saved and stays for 2 seconds If N or ENTER is entered the menu proceeds to the next item in the sequence refer to Table 3 V Menu Output Configuration Setup on page 8 If Y is entered t...

Страница 10: ...Wiring FCI recommends occasional inspection of the system s interconnecting cable power wiring and flow element wiring on a common sense basis related to the application environment Periodically inspect the conductors for corrosion and check the cable insulation for signs of deterioration Flow Element Connections Verify that all seals are performing properly and that there is no leakage of the pro...

Страница 11: ...ould also be checked on instruments that have been in operation for some time If the application design does not match field conditions errors occur 1 Review the application design with plant operation personnel and plant engineers 2 Ensure that plant equipment such as pressure and temperature instruments conform to the actual conditions 3 Verify operating temperature operating pressure line size ...

Страница 12: ... below to record actual instrument parameters Compare with the Delta R data sheet s ST75 ST75V parameters Table 4 Diagnostic Test Sequence on Display An issue may exist if parameters with an asterisk have changed Contact Customer Service if this is the case If the parameters have not changed continue with the next section S W Version dR Min T SpanIDA C 0 Flow Factor dR Max T ZeroIDA C 0 Cmin Flow ...

Страница 13: ...n Inc Series 374 1 6 A amp code 1160 package 0410 short radial leads AC power customer interface circuit board shown Fuse F1 on DC power customer inter face circuit board located in similar position Step 2 Verify interconnecting cable from the customer interface board and the control circuit board assembly module are correctly seated into the appropriate header Remove power from the instrument Ope...

Страница 14: ...endent The resistance at 70 degrees F is about 1082 ohms Verify the resistance between the 2 natural colored wires are approximately the same FCI provides full in house technical support Additional technical representation is also provided by FCI field representatives Before contacting a field or in house representative please perform the troubleshooting techniques outlined in this document If pro...

Страница 15: ...et both decade boxes for the nominal resistance value 1000 ohms 0 01 6 Connect DVM to the meter s output termination and monitor the meter output 7 Turn the power ON and allow the instrument 5 minutes to stabilize 8 With the FC88 connected Press T Enter to view the Normal Operating Mode 9 Adjust the Active decade box Reference decade box remains fixed 1000 ohms to achieve the appropriate Delta R f...

Страница 16: ...Fluid Components International LLC ST75 ST75V Mass Flow Meter This page is subject to proprietary rights statement on last page 16 06EN003368 Rev G INTENTIONALLY LEFT BLANK ...

Страница 17: ...A11 2013 EN 60079 1 2014 EN 60079 31 2014 and EN 60529 1991 A2 2013 requirements for use in hazardous areas Hazardous Areas Approval FM16ATEX0008X II 2 G Ex db IIC T6 T1 Gb II 2 D Ex tb IIIC T85 C T300 C Db IP66 IP67 Ta 40 C to 65 C Directive 2014 30 EU EMC Immunity specification EN 61000 6 2 2005 Emissions specification EN 61000 6 4 2007 A1 2011 Directive 2014 35 EU Low Voltage Electrical Safety ...

Страница 18: ...f 40 C to 54 C T4 T135 C for a process temperature range of 40 C to 89 C T3 T200 C for a process temperature range of 40 C to 154 C T2 T300 C for a process temperature range of 40 C to 177 C T1 for a process temperature range of 40 C to 260 C 3 Consult the manufacturer if dimensional information on the flameproof joints is necessary 4 The painted surfaces of the mass flow meter may store electrost...

Страница 19: ...skal jordforbindes 3 Klemmerne og elektronikken er monteret i et hus som er beskyttet af en eksplosionssikker kapsling med følgende noter Gevindspalten mellem huset og låget er på en sådan måde at ild ikke kan brede sig inden i det Ex d tilslutningshuset er forsynet med et 1 2 NPT og eller M20x1 5 gevind for montering af en Ex d kabelindføring der er attesteret iht IEC EN 60079 1 Det er vigtigt at...

Страница 20: ...ιωµένο 3 Τα τερµατικά ηλεκτρικών συνδέσεων κλέµες και τα ηλεκτρονικά κυκλώµατα είναι εγκατεστηµένα σε περίβληµα αντιεκρηκτικό και αεροστεγές σύµφωνα µε τις ακόλουθες παρατηρήσεις Το κενό ανάµεσα στο περίβληµα και στο κάλυµµα είναι τέτοιο που αποτρέπει την διάδοση σπινθήρα Το Ex d αντιεκρηκτικό περίβληµα έχει ανοίγµατα εισόδου καλωδίου µε διάµετρο NPT ή και M20x1 5 κατάλληλα για τοποθέτηση υποδοχής...

Страница 21: ...personale specializzato 2 I ST51 75 devono essere collegati a terra 3 I morsetti per il collegamento e l elettronica sono incorporati in una custodia a prova di esplosione d con le seguenti note La sicurezza si ottiene grazie ai cosidetti interstizi sperimentali massimi attraverso i quali una eventuale accensione all interno della custodia non può propagarsi all esterno oraggiungere altre parti de...

Страница 22: ...equipo 1 La instalación de equipos Ex tiene que ser realizada por personal especializado 2 Los ST51 75 tienen que ser conectados a tierra 3 Los bornes de conexión y la unidad electrónica están montados dentro de una caja con protección antideflagrante y resistente a presión considerándose los siguientes puntos La holgura entre la rosca de la tapa y la propia de la caja está diseñada a prueba contr...

Страница 23: ... R Normal Mode V R W Output Config W R W Totalizer Y W Command Line Interface Z W Flow units Pipe Size and LCD Scaling COMMAND MNEMONIC COMMAND FUNCTION COMMAND DESCRIPTION DATA TYPE BK R W Break Point Float BM R W Boxcar Filter Max Integer CM R W Cminflow Float CR R W Calibration Ref Float CX R W Cmaxflow Float C1 1 5 R W Coefficients set1 Float C2 1 5 R W Coefficients set2 Float DI R Diagnostics...

Страница 24: ...F R W RefR Offset Float SF R SFPS Flow Float SN R W Serial Number String 16 chars max SO R W Shop Order Number String 16 chars max S0 R W SpanDAC0 for 4 20mA 1 Integer S3 R W SpanDAC1 for 4 20mA 2 Integer S2 W Save FACTORY N A TC R TCDeltaR Float TD R W Tcslp Float TF R W Totalizer OFF ON Flag Integer TM R W Cmintemp Float TP R W Totalizer Temperature Flag Integer TT R W Totalizer Value Float TX R...

Страница 25: ...g a Write Function there must be a space separating the Command characters and the data value All Read and Write Functions are completed with a CR To exit CLI press CR following the last Command CR Examples RBK CR Read Breakpoint WBK 2222 CR Write Breakpoint 2222 RC11 CR Read Coefficient C1 1 WC11 234 567 CR Write Coefficient C1 1 234 567 CR Leave Command Line Mode ...

Страница 26: ...Fluid Components International LLC ST75 ST75V Mass Flow Meter This page is subject to proprietary rights statement on last page 26 06EN003368 Rev G INTENTIONALLY LEFT BLANK ...

Страница 27: ...ST75 ST75V Mass Flow Meter Fluid Components International LLC This page is subject to proprietary rights statement on last page 27 06EN003368 Rev G Appendix C Drawings ...

Страница 28: ...Fluid Components International LLC ST75 ST75V Mass Flow Meter This page is subject to proprietary rights statement on last page 28 06EN003368 Rev G ...

Страница 29: ...ST75 ST75V Mass Flow Meter Fluid Components International LLC This page is subject to proprietary rights statement on last page 29 06EN003368 Rev G ...

Страница 30: ...Fluid Components International LLC ST75 ST75V Mass Flow Meter This page is subject to proprietary rights statement on last page 30 06EN003368 Rev G ...

Страница 31: ...ST75 ST75V Mass Flow Meter Fluid Components International LLC This page is subject to proprietary rights statement on last page 31 06EN003368 Rev G ...

Страница 32: ...Fluid Components International LLC ST75 ST75V Mass Flow Meter This page is subject to proprietary rights statement on last page 32 06EN003368 Rev G ...

Страница 33: ...e or fax number to the regional representative Again FCI is available by facsimile if all possibilities have been exhausted with the authorized facory representative Our fax number is 1 760 736 6250 it is available 7 days a week 24 hours a day By Email FCI Customer Service can be contacted by email at techsupport fluidcomponents com Describe the problem in detail making sure a telephone number and...

Страница 34: ...invoice Exceptions are made for duplicate shipments made by FCI If any repair or return equipment is received at FCI freight collect without prior factory consent FCI bills the sender for these charges Field Service Procedures Contact an FCI field representative to request field service A field service technician is dispatched to the site from either the FCI factory or one of the FCI representativ...

Страница 35: ...etailed Description Required ____________________________________________________ ____________________________________________________________________________________________ What Trouble Shooting Was Done Via Phone or Field Visit by FCI _________________________________________ ____________________________________________________________________________________________ FCI Factory Technical Servi...

Страница 36: ...mployees must have access to data regarding the hazardous or toxic materials or substances the equipment has been exposed to while in a customer s possession Prior to returning the instrument for evaluation repair FCI requires thorough compliance with these instructions The signer of the Certificate must be either a knowledgeable Engineer Safety Manager Industrial Hygenist or of similar knowledge ...

Страница 37: ...rpose for which they are intended or used Should the Buyer receive defective goods as defined by this paragraph the Buyer shall notify the Seller immediately stating full particulars in support of his claim and should the Seller agree to a return of the goods the Buyer shall follow Seller s packaging and transportation directions explicitly In no case are the goods to be returned without first obt...

Страница 38: ...Fluid Components International LLC ST75 ST75V Mass Flow Meter This page is subject to proprietary rights statement on last page 38 06EN003368 Rev G Notes ...

Страница 39: ...ST75 ST75V Mass Flow Meter Fluid Components International LLC This page is subject to proprietary rights statement on last page 39 06EN003368 Rev G Notes ...

Страница 40: ... within your company only and does not include manufacture or processing uses Any other use is strictly prohibited without the prior written consent of FCI Visit FCI on the Worldwide Web www fluidcomponents com 1755 La Costa Meadows Drive San Marcos California 92078 USA 760 744 6950 800 854 1993 Fax 760 736 6250 FCI s Complete Customer Commitment Worldwide ISO 9001 2000 and AS9100 Certified Copyri...

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