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8.4 Running-in instructions

8.4.1 General

The following maintenance work must be performed when running

in new machines or overhauled engines.

8.4.2 After 25 operating hours

Change the engine oil

Chapter 8.7.1 ‘Changing the engine

oil’ on page 79

Check engine and machine for leaks.

Retighten the fastening screws on air filter, exhaust and other

attachments.

Retighten the bolted connections on the machine.

Checking the V-belt

Chapter 8.9.4 ‘Servicing the V-belt’

on page 94

Check the oil level in the vibrator housing.

Maintenance – Running-in instructions

DFP8

Содержание DYNAPAC DFP8

Страница 1: ...Operating Instruction Maintenance Instruction Original Operating Instructions DFP8 Forward plate S N 861 924 28 1001 S N 861 924 34 1001 DL8 203 78 EN 05 2019...

Страница 2: ...ding toluene and benzene which are known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Breathing diesel engine exhaust exposes you to chemicals known...

Страница 3: ...3 3 3 Modifications and alterations to the machine 22 3 3 4 Damage defects misuse of safety devices 22 3 4 Handling fuels and lubricants 23 3 4 1 Preliminary remarks 23 3 4 2 Safety regulations and e...

Страница 4: ...50 5 6 Checking the water level topping up 51 6 Operation 53 6 1 Mounting the guide handle 54 6 2 Starting the engine 55 6 3 Operation 59 6 4 Switching the water spraying system on off 61 6 5 Parking...

Страница 5: ...ousing 90 8 9 As required 92 8 9 1 Cleaning the cooling fins and the cooling air intake openings 92 8 9 2 Cleaning the machine 93 8 9 3 Cleaning the water spraying system 94 8 9 4 Servicing the V belt...

Страница 6: ...Table of contents DFP8 6...

Страница 7: ...1 Introduction Introduction DFP8 7...

Страница 8: ...g maintenance and repair measures to maintain the functional safety of your machine A description of all necessary maintenance work maintenance intervals as well as information on fuels and lubricants...

Страница 9: ...t constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of Dynapac GmbH We wish you successful work with your Dynapac machine Introduc...

Страница 10: ...Engine type Engine number Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg 1 2 B 924 0001 Fig 1 Machine type...

Страница 11: ...2 Technical data Technical data DFP8 11...

Страница 12: ...14 2 Dimensions in millimetre Dimensions in inch Weights Operating weight CECE 83 183 kg lbs Basic weight 82 181 kg lbs Water spraying system optional equipment 7 15 4 kg lbs Transport wheels optiona...

Страница 13: ...ed power SAE J 1349 2 6 3 5 kW hp Rated speed 3600 min 1 Drive system mechanical Exciter system Frequency 90 5400 Hz vpm Centrifugal force 10 2250 kN lbf amplitude 1 00 0 039 mm in Water sprinkling sy...

Страница 14: ...ed acc to ISO 3744 and EN 500 2 1 2 Vibration data Vector total of the weighted effective acceleration in three orthog onal directions Total vibration value ahv 4 4 m s2 on crushed rock determined acc...

Страница 15: ...3 Concerning your safety Concerning your safety DFP8 15...

Страница 16: ...s n generally accepted safety and road traffic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these a...

Страница 17: ...actices for safe and environment friendly disposal of fuels and lubricants as well as replacement parts 3 1 3 Personal protective equipment Depending on the work to be carried out personal protective...

Страница 18: ...use This machine must only be used for n Compaction of all types of soils n Repair work on all types of soil n Paving of walkways n Work in trenches n Underfilling and compaction of hard shoulders Int...

Страница 19: ...lashing points specified in these instructions must be used It is prohibited to use other lifting and lashing points e g guide handle steering rod 3 1 6 Estimated service life of the machine If the f...

Страница 20: ...regular safety inspections 3 2 2 Expert qualified person An expert qualified person is a person who based on his her pro fessional education and experience has profound knowledge in the field of cons...

Страница 21: ...operate the machine Persons under the influence of alcohol medication or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must...

Страница 22: ...t be informed about the dangers that arise from the operation of the machine 3 3 2 Regular safety inspections Have the machine inspected by an expert qualified person as required for the conditions th...

Страница 23: ...name of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitati...

Страница 24: ...Health hazard caused by contact with gasoline Wear your personal protective outfit protective gloves protective clothing Do not inhale any fuel fumes Do not swallow gasoline Avoid contact with gasoli...

Страница 25: ...with fuel sta bilizer Wear your personal protective outfit protective gloves protective clothing Do not inhale any fuel stabilizer fumes Do not swallow fuel stabilizer Avoid contact with fuel stabiliz...

Страница 26: ...caused by contact with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediat...

Страница 27: ...ine components Secure the machine on the transport vehicle against rolling slip ping and turning over Loads must only be attached and hoisted by an expert capable person Use only lifting gear and lift...

Страница 28: ...other faults the machine must not be operated until these deficiencies have been corrected Do not operate the machine with defective indicators and control elements 3 6 2 Spark protection The spark p...

Страница 29: ...Avoid operation in closed or partly closed rooms or ensure ade quate ventilation when working in trenches Concerning your safety Start up procedure DFP8 29...

Страница 30: ...ual noises and development of smoke Perform trouble shooting and have the fault corrected Always keep a safe distance to excavation pit borders embank ments and edges Refrain from any work that could...

Страница 31: ...and heat sources Apply measures against electrostatic charging Do not spill any fuel Catch running out fuel do not let it seep into the ground Wipe off spilled fuel Keep dirt and water away from the f...

Страница 32: ...ters and other oil contaminated materials in a sepa rate specially marked container and dispose of environmentally 3 9 3 Cleaning work Do not perform cleaning work while the motor is running Allow the...

Страница 33: ...been repaired When replacing safety relevant components only original spare parts must be used Repairs must only be performed by an expert qualified person When performing welding work on the machine...

Страница 34: ...Germany I 0 STOP OPERATION I 0 START before taking into operation vor Inbetriebnahme avant la mise en service anterior a la puesta en servicio weekly w chentlich hebdomadairement cada semana twice an...

Страница 35: ...ction sticker Wear ear defenders Information sticker Guaranteed sound capacity level Fig 7 WARNING California Proposition 65 Warning This product contains chemicals that cause cancer chemicals that ar...

Страница 36: ...nformation sticker Lifting point Information sticker Filler opening for petrol Information sticker Filler opening for water Fig 11 Fig 12 B DEC 0216 Gasoline Benzin Fig 13 B DEC 0218 Water Fig 14 Conc...

Страница 37: ...ervicio weekly w chentlich hebdomadairement cada semana twice annual halbj hrlich tous les 6 mois cada 6 meses annual j hrlich annuellement anualmente BENZIN GASOLINE B DEC 0276 Fig 16 Made by Designa...

Страница 38: ...3 12 Safety components 1 2 B 834 0293 Fig 18 1 Heat protection cover 2 Belt guard Concerning your safety Safety components DFP8 38...

Страница 39: ...4 Indicators and control elements Indicators and control elements DFP8 39...

Страница 40: ...Overview Fig 19 1 Start switch 2 Throttle lever 3 Choke lever 4 Recoil starter 5 Fuel valve 4 1 2 Starter switch Position OFF Ignition off Position ON Ignition on Fig 20 Indicators and control element...

Страница 41: ...on MIN Idle speed Position MAX Maximum speed 4 1 4 Choke lever Position Left Choke closed Position Right Choke open 4 1 5 Recoil starter B HON 0041 Fig 21 B HON 0042 Fig 22 Fig 23 Indicators and contr...

Страница 42: ...4 1 6 Fuel valve Position Left Fuel valve closed Position Right Fuel valve open B HON 0043 Fig 24 Indicators and control elements Engine DFP8 42...

Страница 43: ...aying system 4 2 1 Shut off valve Position 0 Water spraying system off turn anticlockwise Water spraying system on infinite adjustment of the spraying quan tity up to MAX position Fig 25 Fig 26 Indica...

Страница 44: ...4 3 Transport wheels Fig 27 1 Locking of guide handle 2 Locking of transport wheels Indicators and control elements Transport wheels DFP8 44...

Страница 45: ...5 Checks prior to start up Checks prior to start up DFP8 45...

Страница 46: ...fixed settings WARNING Health hazard caused by fuels and lubricants Safety regulations and environmental protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dl...

Страница 47: ...lines for condition and leaks 2 Check bolted connections for tight fit 3 Check machine for contamination and damage 4 Check the hydraulic oil cooler for dirt 5 Check starter rope for chafing Checks p...

Страница 48: ...pstick and wipe it clean with a lint free clean cloth 3 Insert the dipstick into the oil filler socket do not screw it in but pull it out again to check the oil level The oil level must be between the...

Страница 49: ...ion or even damage of the engine If necessary fill in fuel through a screen filter Use only fuel of the permitted specification Chapter 8 2 2 Fuel on page 71 Protective equipment n Working clothes n S...

Страница 50: ...lothes n Safety shoes n Protective gloves 1 Check the rubber buffer pairs left and right for tight fit cracks and tear offs Replace damaged rubber buffers immediately B SYM 1073 Fig 32 B 834 0081 Fig...

Страница 51: ...loves 1 Clean the area around the filling port 2 Remove the cap 1 and check the water supply in the water tank 3 If necessary fill in clean water 4 Close the cap Alternatively the water tank can also...

Страница 52: ...Checks prior to start up Checking the water level topping up DFP8 52...

Страница 53: ...6 Operation Operation DFP8 53...

Страница 54: ...ng screws Insert the fastening screws from the inside so that the guide handle can be folded down completely 2 Force the guide handle apart and plug it onto the holding fix tures 3 Lock and secure the...

Страница 55: ...g on hot components Wear your personal protective equipment pro tective gloves protective clothing Avoid touching hot components WARNING Loss of hearing caused by too high noise bur dens Wear your per...

Страница 56: ...empera tures are high the choke must remain open to prevent the engine from stalling Close the choke 5 Set the throttle lever to MIN position 6 Turn the starter switch to ON position B HON 0035 Fig 38...

Страница 57: ...ith power 10 Manually guide the starter handle back to initial position 11 If the engine does not start during the first attempt repeat the starting process 12 Open the choke bit by bit when the engin...

Страница 58: ...starter is frequently operated with the choke closed the engine will draw in too much fuel and is unable to start Chapter 9 3 What to do if the engine has flooded on page 105 Operation Starting the e...

Страница 59: ...ng on hot components Wear your personal protective equipment pro tective gloves protective clothing Avoid touching hot components WARNING Loss of hearing caused by too high noise bur dens Wear your pe...

Страница 60: ...he machine by means of the guide handle 4 For short work interruptions you should always return the throttle lever to MIN position idle speed Vibration is switched off Fig 46 Fig 47 Operation Operatio...

Страница 61: ...ystem must be switched on and off by the shut off valve Position 0 Water spraying system off turn anticlockwise Water spraying system on infinite adjustment of the spraying quantity up to MAX position...

Страница 62: ...aring protection n Working clothes n Protective gloves n Safety shoes 1 Park the machine on level and firm ground 2 Set the throttle lever to MIN position idle speed 3 NOTICE Danger of engine damage D...

Страница 63: ...4 Close the fuel valve completely 5 Secure the machine against unauthorised use B HON 0036 Fig 51 Operation Parking the machine in secured condition DFP8 63...

Страница 64: ...Operation Parking the machine in secured condition DFP8 64...

Страница 65: ...7 Loading transporting the machine Loading transporting the machine DFP8 65...

Страница 66: ...not be damaged by machine components When lifting the machine avoid uncontrolled movements of the load If necessary hold the load with guide ropes Protective equipment n Working clothes n Protective g...

Страница 67: ...lication Lifting tackle must not be damaged by machine components Protective equipment n Protective gloves 1 Fold down the guide handle 2 Pull at least two suitable lashing belts crosswise across the...

Страница 68: ...guide handle with the locking bolts 1 3 Unlock the locking bolt 2 and fold down the transport wheels 4 Push the machine up by the guide handle and fold the trans port wheels under the base plate The m...

Страница 69: ...8 Maintenance Maintenance DFP8 69...

Страница 70: ...equipment Do not touch hot components Park the machine on horizontal level firm ground Perform maintenance work only with the engine shut down and the spark plug connector disconnected Make sure that...

Страница 71: ...ne oil espe cially under low ambient temperatures SAE 10W 30 is recommended for general use You may alternatively use 15W 40 except under low tempera tures 8 2 1 3 Oil change intervals Oil change inte...

Страница 72: ...Please follow the instructions of the manufacturer concerning the correct mixing ratio and shelf life Mixing in fuel stabilizer does not regenerate old fuel 8 2 3 Oil for exciter shaft housing Use on...

Страница 73: ...al us SAE 30 Fuel Gasoline unleaded Specification Chapter 8 2 2 Fuel on page 71 2 0 l 0 5 gal us Fuel stabilizer Specification Chapter 8 2 2 2 Fuel stabil izer on page 72 DL 009 940 20 as required Exc...

Страница 74: ...e engine oil Chapter 8 7 1 Changing the engine oil on page 79 2 Check engine and machine for leaks 3 Retighten the fastening screws on air filter exhaust and other attachments 4 Retighten the bolted c...

Страница 75: ...fuel strainer 84 8 8 5 Replacing the air filter 87 8 8 6 Replacing the starter rope 88 8 8 7 Changing the oil in the exciter housing 90 As required 8 9 1 Cleaning the cooling fins and the cooling air...

Страница 76: ...torch Do not continue to use a damaged air filter ele ment If in doubt use a new air filter Protective equipment n Working clothes n Safety shoes n Protective gloves n Safety goggles 1 Park the machin...

Страница 77: ...by moving the gun up and down inside the element until it is free of dust 9 In case of excessive dirt replace the paper element 10 Clean the foam element 5 in warm soapy water rinse it and let it dry...

Страница 78: ...seal 5 16 Insert the filter element 4 correctly and tighten it with the wing nut 3 17 Tighten the cover 2 with the wing nut 1 18 Dispose of the filter element if replaced in an environmen tally frien...

Страница 79: ...ot components Wear your personal protective equipment protective gloves protective clothing Avoid touching hot components Clean the area around oil dipstick 1 and drain plug 3 3 Unscrew the oil dipsti...

Страница 80: ...around the spark plug 4 Unscrew the spark plug using a 13 16 inch spark plug spanner 5 Check the electrode gap of the new spark plug with a feeler gauge if necessary adjust the gap Nominal value 0 7...

Страница 81: ...seal 3 5 Set the piston to the top dead centre position of the compres sion stroke For this purpose align the alignment mark 2 on the starter disc to the top bore 1 Valve clearance Intake valve IN 0...

Страница 82: ...ening screws 1 evenly 3 After a short test run check the engine for leaks 8 8 3 Replacing the V belt Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Park the machine safely...

Страница 83: ...8 Check tension of V belt tighten if necessary Compression measurement approx 5 mm 0 2 in 9 Assemble the V belt guard 1 with fastening screws 2 10 Check the V belt tension again after 25 operating hou...

Страница 84: ...5 Park the machine safely Chapter 6 5 Parking the machine in secured condition on page 62 6 If frequency incorrect n Check the engine speed n Check the V belt n If necessary contact our customer servi...

Страница 85: ...filter 1 5 Clean filter bowl and filter in a non inflammable solvent dry them thoroughly afterwards 6 Open the fuel valve and collect running out fuel 7 Close the fuel valve B HON 0036 Fig 77 1 2 3 B...

Страница 86: ...tank 12 Loosen the hose clamp 1 and pull off the fuel hose 13 Unscrew the fuel strainer 3 with the seal 2 14 Clean the fuel strainer check the condition of the screen replace if necessary 15 Turn the...

Страница 87: ...ved the air filter Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Park the machine safely Chapter 6 5 Parking the machine in secured condition on page 62 2 Allow the engin...

Страница 88: ...t 3 10 Tighten the cover 2 with the wing nut 1 11 Dispose of the old filter element in an environmentally friendly way 8 8 6 Replacing the starter rope Protective equipment n Working clothes n Protect...

Страница 89: ...il 2 to the housing 5 with a cable strap 1 7 Untie the knots of the starter rope at both ends and remove the old starter rope 8 Thread in the new starter rope 3 and fix it with knots on both ends 9 CA...

Страница 90: ...es n Safety shoes n Protective gloves 1 Drive the machine onto horizontal level firm ground 2 Park the machine safely Chapter 6 5 Parking the machine in secured condition on page 62 3 Tilt the machine...

Страница 91: ...housing Observe the filling quantity Chapter 8 3 List of fuels and lubricants on page 73 9 Fill in oil 10 Stand the machine horizontally and check the oil level The oil level must reach the bottom ed...

Страница 92: ...king clothes n Protective gloves n Safety goggles 1 Park the machine in secured condition Chapter 6 5 Parking the machine in secured condition on page 62 2 Allow the engine to cool down 3 Remove dried...

Страница 93: ...rosion 3 Look for the cause of oily contamination and have any leaks sealed by our customer service 8 9 2 Cleaning the machine NOTICE Danger of engine damage caused by reduced cooling Immediately seal...

Страница 94: ...r tank with clean water and close the cap 8 9 4 Servicing the V belt Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Park the machine safely Chapter 6 5 Parking the machine...

Страница 95: ...ng clothes n Protective gloves Special tool n 13 16 inch spark plug spanner 1 Park the machine in secured condition Chapter 6 5 Parking the machine in secured condition on page 62 2 Allow the engine t...

Страница 96: ...g surface of the used spark plug is in contact tighten for another 1 8 to 1 4 turn with the spark plug spanner NOTICE Danger of engine damage caused by a loose spark plug Always screw the spark plug i...

Страница 97: ...the machine for approx 6 to 12 months 1 Park the machine safely Chapter 6 5 Parking the machine in secured condition on page 62 2 Allow the engine to cool down for at least 30 minutes 3 Clean the mac...

Страница 98: ...ith the recoil starter to dis tribute the oil in the cylinder 4 Screw the spark plug back in 5 Slowly pull the starter rope until resistance can be felt and the alignment mark 2 on the starter disc is...

Страница 99: ...prohibited Keep away from heat sources sparks and other sources of ignition Do not spill any gasoline 1 Check the oil levels 2 If the fuel was drained off before shutting down you must now fill in fu...

Страница 100: ...Maintenance As required DFP8 100...

Страница 101: ...9 Troubleshooting Troubleshooting DFP8 101...

Страница 102: ...ce Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing t...

Страница 103: ...e recoil starter Spring broken Replace the recoil starter Starter rope of recoil starter does not return to initial position Recoil starter dirty Clean the recoil starter Insufficient pre tension of t...

Страница 104: ...change the fuel Engine oil level too low Check the engine oil level correct if nec essary Engine runs with high speed but no vibration Centrifugal clutch defective Have checked by qualified expert per...

Страница 105: ...ion Do not spill any gasoline Protective equipment n Working clothes n Safety shoes n Protective gloves n Safety goggles Special tool n 13 16 inch spark plug spanner 1 Allow the engine to cool down 2...

Страница 106: ...if necessary adjust the gap Nominal value 0 7 0 8 mm 0 028 0 032 in 12 Screw the used spark plug carefully in by hand and once the sealing surface of the used spark plug is in contact tighten it for a...

Страница 107: ...10 Disposal Disposal DFP8 107...

Страница 108: ...is prohibited Keep gasoline away from heat sources sparks and other sources of ignition Do not spill any gasoline Components that previously contained gaso line must not be cut with a cutting torch W...

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