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Static charges may be generated in the fuel as it passes through

the filling system. The discharge of these charges in the presence

of combustible vapours can cause fire or an explosion.
Ultra-low sulphur diesel fuel poses a higher risk of combustion

caused by the static charging than diesel fuel with a higher sulphur

content.
You should therefore always make sure that the filling system is

properly grounded and that there is equipotential bonding to the

machine. If necessary use a connecting cable between filling

system and vehicle ground.
Monitor the entire refuelling process.
Do not spill any fuel. Collect leaking fuel, do not let it seep into the

ground.
Wipe off spilled fuel. Keep dirt and water away from the fuel.
A leaking fuel tank can cause an explosion. Ensure tight fit of the

fuel tank cover, if necessary replace immediately.

1.2.9  Emergency procedures

1.2.9.1  Actuating the emergency stop switch

In events of emergency and in case of danger actuate the emer-

gency stop switch immediately.
The machine is braked immediately, the engine is shut down.
Restart the machine only after the danger that caused the actua-

tion of the emergency stop switch has been eliminated.
In case of frequent use the wear on the multi-discs brakes will be

very high, you should therefore never use the emergency stop

switch as a service brake.

1.2.9.2  Disconnecting the battery

In events of emergency, e.g. in case of a cable fire, disconnect the

battery from the vehicle network.
Pull out the main battery switch or lift off the battery pole to do so.

1.2.9.3  Towing the machine

Tow the machine only in a case of emergency or to avoid an acci-

dent.
Before releasing the parking brake apply suitable measures to

secure the machine against unintended rolling.
Use a tractor vehicle with sufficient traction and braking power for

the unbraked towed load.
If no tow bar is used, towing is only permitted uphill.

General – Concerning your safety

 

BW 161 AC-50 / BW 161 AD-50 / BW 161 ADO-50

 

27

Содержание BOMAG BW 161 AC-50

Страница 1: ...BW 161 AC 50 BW 161 AD 50 BW 161 ADO 50 Tandem vibratory roller Service Manual S N 101 921 37 1001 S N 101 921 17 1001 S N 101 921 18 1001 02 2018 008 401 94 EN...

Страница 2: ...2 Find manuals at https best manuals com...

Страница 3: ...hine in secured condition 59 2 Fuels and lubricants 61 2 1 Fuels and lubricants 62 2 1 1 Engine oil 62 2 1 2 Fuel 63 2 1 3 Coolant 64 2 1 4 Hydraulic oil 67 2 1 5 Gear oil SAE 75W 90 67 2 2 List of fu...

Страница 4: ...r A80 155 5 14 Differential pressure switch for hydraulic oil filter B21 160 5 15 Air filter vacuum switch B03 161 5 16 Sensor water in fuel B124 162 5 17 Float switch coolant tank B55 163 5 18 Oil pr...

Страница 5: ...Checking repairing injection valves 223 6 12 Checking the compression 229 6 13 Inspection and maintenance work 231 6 13 1 Maintenance Table 231 6 13 2 Checks prior to start up 232 6 13 3 Every 250 op...

Страница 6: ...diagram for rear drum drive 350 7 10 5 Flushing the rear drum drive 352 7 10 6 Flushing diagram for front vibration circuit 357 7 10 7 Flushing the front vibration circuit 359 7 10 8 Flushing diagram...

Страница 7: ...with plastic covers and oil filters 502 10 3 Edge cutter 520 10 3 1 Changing the pressure roller 520 10 3 2 Operating the edge cutter 521 10 4 Inspection and maintenance work 522 10 4 1 Maintenance T...

Страница 8: ...ors 708 12 5 4 Fault table hydraulic components 710 12 6 Trouble shooting air conditioning system 718 12 6 1 Trouble shooting in refrigerant circuit basic principles 718 12 6 2 Trouble shooting proced...

Страница 9: ...1 General General BW 161 AC 50 BW 161 AD 50 BW 161 ADO 50 9 Find manuals at https best manuals com...

Страница 10: ...roubleshooting n For the BOMAG machines described in this manual the following documentation is additionally available n Operating and maintenance instructions n Spare parts catalogue n Service inform...

Страница 11: ...se of technical development we reserve the right for technical modifications without prior notification Information and illustrations in this manual must not be reproduced and distributed nor must the...

Страница 12: ...nstructions n generally accepted safety and road traffic regulations n country specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply the...

Страница 13: ...afe and environment friendly disposal of fuels and lubricants as well as replacement parts 1 2 1 3 Personal protective equipment Depending on the work to be carried out personal protective equipment i...

Страница 14: ...r measures 1 2 1 5 Improper use Dangers may arise from the machine when it is used for purposes other than the one it is intended for Any danger caused by improper use is the sole responsibility of th...

Страница 15: ...pany must make sure that all users read and understand the information concerning safety The operating company is responsible for the planning and profes sional execution of regular safety inspections...

Страница 16: ...using the machine for the purpose it is intended for and following all information given in the operating instructions A remaining risk can also not be excluded beyond the actual danger zone of the m...

Страница 17: ...the manufacturer since this will impair the strength of the unit The ROPS must therefore also not be straightened or repaired if it is damaged A defect ROPS must generally be replaced with an origina...

Страница 18: ...hing CAUTION Health hazard caused by contact with diesel fuel Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any fuel fumes Avoid contact CAUTION Danger o...

Страница 19: ...by contact with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediately bi...

Страница 20: ...t with hot components Smoking and open fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with hydraulic oil Wear...

Страница 21: ...sonal protective equipment pro tective gloves protective clothing Do not inhale any fumes Avoid contact CAUTION Danger of slipping on spilled coolant Immediately bind spilled coolant with an oil bindi...

Страница 22: ...rting to recharge the battery Ensure adequate ventilation Smoking and open fire is prohibited Do not lay any tools or other metal objects on the battery Do not wear jewellery watch bracelets etc when...

Страница 23: ...persons if they step or stand under a sus pended load When lifting the machine avoid uncontrolled movements of the load If necessary hold the load with guide ropes After the transport loosen the arti...

Страница 24: ...health unconsciousness or even death For operation in closed or partly closed rooms ensure adequate ventilation 1 2 6 3 Starting the engine with jump leads Connect positive with positive and negative...

Страница 25: ...e working conditions Do not make extreme steering movements when driving with high speed danger of tipping over Always give way to loaded transport vehicles Switch the lights on if the visibility is p...

Страница 26: ...lines gas water sewage electric power If necessary stop compacting with vibration Do not activate the vibration on hard frozen concrete ground Components may get damaged 1 2 7 6 Parking the machine Pa...

Страница 27: ...g the emergency stop switch In events of emergency and in case of danger actuate the emer gency stop switch immediately The machine is braked immediately the engine is shut down Restart the machine on...

Страница 28: ...ury Immediately call for medical advice when injured by hydraulic oil Do not step in front of or behind the machine when performing adjustment work in the hydraulic system Do not change the setting of...

Страница 29: ...f it in an environmentally friendly way 1 2 10 4 Maintenance work on electric components and battery Before starting to work on electric parts of the machine disconnect the battery and cover it with i...

Страница 30: ...ting device 1 2 10 7 Cleaning work Do not perform cleaning work while the motor is running Allow the engine to cool down before starting cleaning work on engine and exhaust system Never use gasoline o...

Страница 31: ...p stickers and signage in good and legible condition and comply with their meaning Replace damaged and illegible stickers or signage immediately General Concerning your safety BW 161 AC 50 BW 161 AD 5...

Страница 32: ...Fig 7 General Concerning your safety BW 161 AC 50 BW 161 AD 50 BW 161 ADO 50 32...

Страница 33: ...Fig 8 Warning sticker Danger of crushing Fig 9 General Concerning your safety BW 161 AC 50 BW 161 AD 50 BW 161 ADO 50 33...

Страница 34: ...Warning sticker Articulation lock optional equipment Prohibition sticker High pressure cleaning Instruction sticker Always wear your seat belt Fig 10 Fig 11 Fig 12 Fig 13 General Concerning your safe...

Страница 35: ...sticker Lashing point Information sticker Lifting point Information sticker Diesel Information sticker Water Fig 14 Fig 15 Fig 16 Fig 17 General Concerning your safety BW 161 AC 50 BW 161 AD 50 BW 16...

Страница 36: ...sticker Hydraulic oil Information sticker Drain fluids hydraulic oil engine oil coolant Information sticker Main battery switch plus side Fig 18 Fig 19 Fig 20 Fig 21 General Concerning your safety BW...

Страница 37: ...welding unit in the immediate vicinity of the welding location When choosing the location for the earth clamp make sure that the welding current will not pass through joints or bearings Maintenance f...

Страница 38: ...t be disconnected during rapid charging of the battery or electric welding on the vehicle n When cleaning the generator with a steam or water jet make sure not to direct the steam or water jet directl...

Страница 39: ...any grease n Use only the specified pressure gauges Risk of damaging the pressure gauges under too high pressure n Check the hydraulic oil level before and after the work n Use only clean hydraulic oi...

Страница 40: ...sely affect engine operation Spare parts should be left in their original packaging as long as possible and should only be unpacked just before use When parts are unpacked any connections must be clos...

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