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Fayat Group DYNAPAC CC224HF, Инструкция по эксплуатации

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2000h-

Maintenance

4812159601_H.pdf

2021-01-14

Safety decals............................................................................................. 33

Info decals................................................................................................. 37

Instruments/Controls ............................................................................................... 38

Control panel and controls ........................................................................ 38

Function descriptions ................................................................................ 39

Forward & Reverse lever .......................................................................... 43

Function descriptions ................................................................................ 43

Forward & Reverse lever .......................................................................... 44

Function descriptions ................................................................................ 44

Display explanations ................................................................................. 44

Machine alarm........................................................................................... 47

"MAIN MENU" ........................................................................................... 50

"USER SETTINGS" .................................................................... 51

"MACHINE SETTINGS".............................................................. 52

Diesel engine (Stage V).............................................................. 52

"EXHAUST CLEANING" ............................................................. 52

"SERVICE MENU" ...................................................................... 53

"ABOUT" ..................................................................................... 54

Operator help when starting...................................................................... 55

Operator help Workmode.......................................................................... 55

Instruments and controls, cab ................................................................... 56

Function description of instruments and controls in the cab ..................... 57

Using the cab controls............................................................................... 58

Defroster ..................................................................................... 58

Heat ............................................................................................ 58

AC/ACC ...................................................................................... 58

Electrical system (version 1).................................................................................... 59

Fuse boxes in main switchbox .................................................................. 59

Electrical system (version 2).................................................................................... 60

Fuse card in main switchbox..................................................................... 60

Содержание DYNAPAC CC224HF

Страница 1: ...ge V Serial number Serial number 10000311xxA009344 10000311xxA009344 10000315xxA009393 10000315xxA009393 10000319xxA009520 10000319xxA009520 10000336xxA012872 25714 10000336xxA012872 25714 10000340xxA...

Страница 2: ......

Страница 3: ...conditioning 9 Edge cutter compactor 9 Working lights Xenon 10 Chip spreader 11 Special instructions 13 Standard lubricants and other recommended oils and fluids 13 Higher ambient temperatures above...

Страница 4: ...eader Optional 24 Tightening torque 25 Machine description 27 Diesel engine 27 Electrical system 27 Propulsion system 27 Brake system 28 Steering system 28 Vibration system 28 Cab 28 ROPS 29 Identific...

Страница 5: ...chine alarm 47 MAIN MENU 50 USER SETTINGS 51 MACHINE SETTINGS 52 Diesel engine Stage V 52 EXHAUST CLEANING 52 SERVICE MENU 53 ABOUT 54 Operator help when starting 55 Operator help Workmode 55 Instrume...

Страница 6: ...at comfort Adjustments 67 Parking brake 67 Display Control 68 Interlock 69 Operator position 70 View 70 Starting 71 Starting the engine 71 Display when activating choice via the button set 72 Alarm de...

Страница 7: ...ng term parking 89 Engine 89 Battery 89 Air cleaner exhaust pipe 89 Watering system 89 Fuel tank 89 Hydraulic reservoir 89 Hoods tarpaulin 90 Steering cylinder hinges etc 90 Miscellaneous 91 Lifting 9...

Страница 8: ...10 hours of operation Daily 106 After the FIRST 50 hours of operation 106 Every 50 hours of operation Weekly 107 Every 250 hours of operation Monthly 107 Every 500 1500 hours of operation 108 Every 10...

Страница 9: ...ine Replacing oil filter 122 Hydraulic fluid cooler Checking Cleaning 122 Battery Check condition 123 Air conditioning Optional Inspection 123 Air conditioning Optional Drying filter Inspection 124 Ed...

Страница 10: ...onal Inspection 132 Air conditioning Optional Drying filter Inspection 132 Edge cutter Optional Lubrication 133 Maintenance 1000h 135 Diesel engine Oil change 135 Engine Replacing oil filter 136 The e...

Страница 11: ...ing Optional Overhaul 145 Air conditioning Optional Drying filter Inspection 146 Edge cutter Optional Lubrication 146 Maintenance 2000h 147 Diesel engine Oil change 147 Engine Replacing oil filter 148...

Страница 12: ...ion 155 Hydraulic reservoir cap Check 156 Hydraulic reservoir Fluid change 156 Fuel tank Cleaning 157 Watering system Draining 157 Water tank Cleaning 158 Steering joint Check 158 Steering hitch Tight...

Страница 13: ...tial hazardous situation procedure which if not avoided could result in death or serious injury CAUTION Indicates potential hazardous situation procedure which if not avoided could result in minor or...

Страница 14: ...e and before carrying out any maintenance Replace immediately the instruction manuals if lost damaged or unreadable Replace immediately the instruction manuals if lost damaged or unreadable Ensure goo...

Страница 15: ...hine operator Other maintenance intervals must be carried out by accredited Dynapac service personnel Additional instructions for the engine can be found in the manufacturer s engine manual Additional...

Страница 16: ...Introduction 4812159601_H pdf 2021 01 14 4...

Страница 17: ...have full bearing strength or the edge is close to a slope Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capaci...

Страница 18: ...de after written approval has been given by Dynapac Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fl...

Страница 19: ...nd operate the machine only when the person is fully visible or has given a clear indication of where he or she is Avoid driving across a slope Drive straight up and down sloping ground Avoid driving...

Страница 20: ...ed cab and seat belt usage Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller Pay att...

Страница 21: ...tion The system must be re filled with an approved refrigerant by authorized personnel when necessary See decal on or in the vicinity of the installation Edge cutter compactor Fig Edge cutter compacto...

Страница 22: ...rk on the lighting should only be conducted by an authorized electrician and with the primary voltage disconnected Contact a Dynapac dealer Warning environmentally hazardous waste Warning environmenta...

Страница 23: ...noted on the lift plate Fig Chip spreader The operator must make sure that nobody is in the area of operation while the machine is in use The operator must make sure that nobody is in the area of oper...

Страница 24: ...Safety Optional 4812159601_H pdf 2021 01 14 12...

Страница 25: ...ever maximum 50 C 122 F the following recommendations apply The diesel engine can be run at this temperature using normal oil However the following fluids must be used for other components Hydraulic s...

Страница 26: ...tank cap or into exhaust pipe This is particularly important when using a high pressure cleaner Never aim the water jet directly at the fuel tank cap or into exhaust pipe This is particularly importa...

Страница 27: ...ect the negative cable to the negative terminal on the dead battery A spark can ignite the oxy hydrogen gas formed around the battery Check that the battery used for jump starting has the same voltage...

Страница 28: ...Special instructions 4812159601_H pdf 2021 01 14 16...

Страница 29: ...th the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market on soft polymer material with vibration switched on and the operator s seat in the transport positi...

Страница 30: ...45 D Diameter drum 1150 45 H1 Height with ROPS cab 2990 118 H1 Height with ROPS cab 2990 118 H2 Height without ROPS cab 2275 90 H2 Height without ROPS cab 2275 90 K Ground clearance 310 12 K Ground c...

Страница 31: ...010 79 CC384HF CC3800 2045 80 5 CC384HF CC3800 2045 80 5 CC3800H 2085 82 CC3800H 2085 82 R1 Turning radius outer R1 Turning radius outer CC224HF CC2200 6570 5190 259 204 CC224HF CC2200 6570 5190 259 2...

Страница 32: ...0 CC384HF CC3800 STD kg 9 400 9 600 lbs 20 730 21 170 lbs 20 730 21 170 CC3800H STD kg 9 800 10 000 CC3800H STD kg 9 800 10 000 lbs 21 600 22 050 lbs 21 600 22 050 Fluid volumes Fluid volumes Fuel tan...

Страница 33: ...60 vpm 2 850 2 850 4 020 3 660 vpm Centrifugal force High amplitude High amplitude CE 2006 Low amplitude Low amplitude CE 2006 Centrifugal force High amplitude High amplitude CE 2006 Low amplitude Low...

Страница 34: ...f 15 ppm parts per million or less A higher sulphur content will cause operating problems and put the useful life of components at risk which can lead to engine trouble Tier4i T4f Stage IIIB Stage V e...

Страница 35: ...n Cab lights 10 SV8 5 Cab lights 10 SV8 5 Hydraulic system Opening pressure MPa Psi Opening pressure MPa Psi Drive system 35 5 080 Drive system 35 5 080 Supply system 2 5 365 Supply system 2 5 365 Vib...

Страница 36: ...g 3065 lb Max permitted load volume 700 l 185 gal 850 l 224 gal 700 l 185 gal Max permitted load volume 700 l 185 gal 850 l 224 gal 700 l 185 gal Spreading width 1500 mm 59 in 1800 mm 71 in 1500 mm 59...

Страница 37: ...0 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100...

Страница 38: ...Technical specifications 4812159601_H pdf 2021 01 14 26...

Страница 39: ...e Flow turbocharger el controlled stage V The engine is also equipped with cooled exhaust gas recirculation ceEGR and a diesel particle filter DPF system for exhaust after treatment The engine has als...

Страница 40: ...es the flow to the steering cylinders at the articulated joint A hydraulic pump supplies the steering valve with oil The steering angle is proportional to the amount the steering wheel is turned In so...

Страница 41: ...ng discussed the modification with Dynapac s production unit Dynapac determines whether the modification could result in the approval according to the ROPS standard becoming invalid Identification Pro...

Страница 42: ...front left side of the frame beside the steering joint The plate specifies among other things the manufacturers name and address the type of machine the PIN Product Identification Number serial numbe...

Страница 43: ...ngine The plates specify the type of engine serial number and the engine specification Please specify the engine serial number when ordering spares Refer also to the engine manual On certain machines...

Страница 44: ...dge cutter 4700904083 17 Diesel fuel 4700991658 4811000345 6 Warning Edge cutter 4700904083 17 Diesel fuel 4700991658 4811000345 7 Warning Locking 4700908229 4812125363 18 Fixing point 4700382751 7 Wa...

Страница 45: ...cals CALIFORNIA Proposition 65 1 Fig Location 1 Warning CALIFORNIA Proposition 65 4812129673 1 Warning CALIFORNIA Proposition 65 4812129673 Safety decals Always make sure that all safety decals are co...

Страница 46: ...stance 4700903424 Warning Hot surfaces in the engine compartment Keep your hands at a safe distance 4700904895 Warning Brake disengagement Study the towing chapter before disengaging the brakes Danger...

Страница 47: ...be locked during transport and lifting but be open during operation Read the instruction manual 4700791642 Warning Starting gas Starting gas is not to be used 4811000080 Warning Chip spreader optional...

Страница 48: ...Machine description 4812159601_H pdf 2021 01 14 4812129673 Warning CALIFORNIA Proposition 65 36...

Страница 49: ...uid Biological hydraulic fluid Diesel fuel Hydraulic fluid Biological hydraulic fluid Diesel fuel Bio hydraulic fluid PANOLIN Fuel with low sulphur content IIIB T4i T4f stageV Bio hydraulic fluid PANO...

Страница 50: ...rease sprinkler timer 29 Gear position switch 6 Button set 18 Auto sprinkler AWC 30 Edge cutter Up Down 6 Button set 18 Auto sprinkler AWC 30 Edge cutter Up Down 7 Central warning indicator 19 Decreas...

Страница 51: ...of the roller is proportional to the distance of the lever from neutral The further the lever is from neutral the higher the speed 2 Forward Reverse lever NOTE The lever must be in neutral to start th...

Страница 52: ...nt drum only 15 Front drum steering only CG Valid for pivot machines only CG By activating steering on front drum only 16 Manual sprinkler Continuous sprinkling on both drums 16 Manual sprinkler Conti...

Страница 53: ...the machine the parking brake must be activated To activate the brakes press the top of the switch to change the position of the lever To release the brakes press down the red part at the same time a...

Страница 54: ...ing position The edge cutter can only be moved up when the machine is in transport position Pressing on the lower edge moves the edge cutter down Pressing on the upper edge moves the edge cutter up 31...

Страница 55: ...r pump 2 Panic sprinkling Panic sprinkling of both drums Push the button to get full flow on sprinkler pump 3 4 Offset left right The left button moves the rear drum to the left the right button to th...

Страница 56: ...er pump 3 4 Offset left right The left button moves the rear drum to the left the right button to the right Always stop in neutral and to switch to the other side press once again Steady light in work...

Страница 57: ...screen choice is made the display will switch over to main screen This screen gives an overview and is kept during work The speed is shown in the middle of the screen The engine speed vibration frequ...

Страница 58: ...on approx 2 sec displays the main menu again Exit Return button returns 1 step at once Pressing the button approx 2 sec displays the main menu again Fig Temperature screen The temperature screen shows...

Страница 59: ...p the engine immediately and locate the fault Refer also to the engine manual Warning symbol hydraulic fluid temperature If this symbol is shown the hydraulic fluid is too hot Do not drive the roller...

Страница 60: ...vib DCM Evib 2 Asphalt temperature 3 Impactometer value 3 A screen for Compaction meter Evib DCM Evib Optional Asphalt temperature Optional and Impactometer value can also be shown in the display when...

Страница 61: ...by plus or minus on the display screen The Impactometer value is calculated based on the operating speed and the vibration frequency A higher operating speed gives fewer impacts per meter The recomme...

Страница 62: ...asphalt in question and note the Evib values for each run The values should go up slightly with each run with increased compaction and falling temperature The value read off for the final run when the...

Страница 63: ...021 01 14 USER SETTINGS Users can change the light settings choose between the Metric or Imperial system and set warning sounds On Off Adjustment of the light and contrast settings on the display incl...

Страница 64: ...is protected by Pin Code There are 3 different modes that can be seleted in the machine s workmode Soft Medium Hard The machine alerts at startup when the setting is in Soft Mode Diesel engine Stage...

Страница 65: ...achine description 4812159601_H pdf 2021 01 14 SERVICE MENU The service menu is also accessible via the main menu for adjustments ADJUSTMENTS TESTMODES Installation personnel only requires pin code 53...

Страница 66: ...the display and requires special equipment and know how EDC CALIBRATION To calibrate move the joystick fully forward F and press in both black buttons on the top of the joystick See also manual W3025...

Страница 67: ...e it is possible to start the machine Conditions that must be set Activated P brake Selector lever in neutral Speed selector for diesel engine in low Low idling not all models Operator help Workmode W...

Страница 68: ...Machine description 4812159601_H pdf 2021 01 14 Instruments and controls cab 14 Radio CD 8 1 2 3 4 5 6 7 Fig Cab roof front Fig Right rear cab post 15 56...

Страница 69: ...that fresh air comes into the cab Pressing the bottom closes the damper so that the air recirculates inside the cab 5 Front wiper switch Press to operate the front screen wiper 5 Front wiper switch Pr...

Страница 70: ...f necessary turn down the heat and fan speed AC ACC NOTE When using AC ACC all the windows must be closed for the system to work efficiently To quickly reduce the temperature in the cab adjust the fol...

Страница 71: ...5 20A 1 Main relay F1 1 5A 5 Power group 3 Main ECU F1 5 20A 2 Supply Main ECU I O unit Display F1 2 5A 6 Power group 4 Main ECU F1 6 20A 2 Supply Main ECU I O unit Display F1 2 5A 6 Power group 4 Ma...

Страница 72: ...2 Display A13 Diagnostic socket engine X22 5A F10 Sprinkler pump 2 10A F3 Power group 1 Main ECU Power for frequency sensor 10A F11 24 12V converter 12V socket cab 10A F3 Power group 1 Main ECU Power...

Страница 73: ...be disconnected when the engine is running Connect the correct polarities ground to the battery The cable between the battery and the alternator must not be disconnected when the engine is running Ma...

Страница 74: ...e left engine compartment door Fuse box at master switch Deutz Fig Fuse box master switch 1 3 2 4 The figure shows the position of the fuses The table below gives fuse amperage and function All fuses...

Страница 75: ...ab fan 15A 4 Cab fan 15A 5 Windscreen wiper washers front 10A 5 Windscreen wiper washers front 10A 6 Windscreen wiper washers rear 10A 6 Windscreen wiper washers rear 10A 7 Dyn lyzer 7 5A 7 Dyn lyzer...

Страница 76: ...Machine description 4812159601_H pdf 2021 01 14 64...

Страница 77: ...l panel adjustments 1 2 3 Fig Operator position 1 Locking lever transverse travel 2 Locking lever rotation 3 Locking lever steering column angle The control unit has three adjustment options transvers...

Страница 78: ...djusted as follows Length adjustment 1 Weight adjustment 2 Back support angle 3 Always make sure that the seat is secure before beginning operation Always make sure that the seat is secure before begi...

Страница 79: ...can be adjusted as follows Length adjustment 1 Height adjustment 2 Seat cushion inclination 3 Backrest inclination 4 Armrest inclination 5 Lumbar support adjustment 6 Always ensure that the seat is lo...

Страница 80: ...ition key 1 to position I the start screen will be shown in display 4 6 5 3 Fig Status screen 3 Fuel level 4 Water level 5 Hour meter 6 Voltmeter Check that the voltmeter 6 shows at least 24 volts and...

Страница 81: ...or stands up a buzzer will go on until the parking brake is activated If the parking brake is activated the diesel engine will not stop if the forward reverse lever is moved out of neutral The diesel...

Страница 82: ...positions Pull in the rails when driving close to walls or other obstacles and when transporting the machine Release the locking knob 3 set the the railings in the required position and relock in posi...

Страница 83: ...er of the display While preheating of diesel engine is running the symbol grid heater is shown in the center of the display Do not run the starter motor for too long max 30 seconds If the engine will...

Страница 84: ...kling If the machine and drums are in off set mode switch to work mode and reset before loading the machine on a truck This is indicated by a warning in the display If the machine and drums are in off...

Страница 85: ...e manual Warning light engine temperature If the lamp comes on the engine is too hot Stop the engine immediately and locate the fault Refer also to the engine manual Warning lamp hydraulic fluid tempe...

Страница 86: ...n separate spring return switch gear position switch Fig Control panel 1 Gear position switch 2 Forward Reverse lever 2 1 Switch 1 is a spring return gear position switch where gear changing take plac...

Страница 87: ...er is moving very slowly forwards backwards Check in both directions Hold the steering wheel firmly and brace yourself for a sudden stop A buzzer goes on and after 7 seconds the engine switches off an...

Страница 88: ...he pivotal steering To reset the rear drum to neutral adjust the buttons 1 until the display 2 shows that the machine has aligned the drums The symbol for Work mode shines continuously in neutral drum...

Страница 89: ...the engine is performing burnout If it is not appropriate to allow the machine to perform automatic burnout perhaps because the machine is in an unsuitable location or the prevailing working conditio...

Страница 90: ...Engine temperature below 70 C 1Hz Other engine fault Other engine fault 114 Keep engine running is displayed if burnout is in progress or if there is a delay due to low engine temperature or other en...

Страница 91: ...or can also be lifted if the machine is in transport position A bypass valve prevents the hydraulic system being overloaded There is a separate sprinkler system which the operator should use to avoid...

Страница 92: ...parameter in service tool on display Adjusting the feed volume The quantity of chips spread per square metre is adusted by changing the speed of the feed roller This setting is made via the display in...

Страница 93: ...g housing and turn it to the correct position where the chain has a clearance of approx 10 mm Tighten the bolts Adjusting the chain 2 Loosen the two nuts see arrows for the bearing housing and turn it...

Страница 94: ...ding the outfeed drum Lift off the drum and bearing Unscrew the outfeed rubber Changing the brushes Remove the bearings and seals Remove the old brushes and fit the new brushes Refit the assembled bru...

Страница 95: ...before dismantling Attach the lifting devices in the eyes on both sides of the container 1 Release the pin in the clamp and remove the clamp from the machine 2 2 The clamp is now fitted at the base o...

Страница 96: ...mode Activate the button for the Working mode 4 Manual or automatic vibration activation deactivation is selected using button 1 In the manual position the operator has to activate the vibration via...

Страница 97: ...ing amplitude The amplitude setting must not be change when vibration is in operation Switch the vibration off and wait until vibration stops before changing amplitude By pressing button 1 high amplit...

Страница 98: ...For emergency braking press the emergency stop 1 hold the steering wheel firmly and be prepared for a sudden stop The engine stops For emergency braking press the emergency stop 1 hold the steering w...

Страница 99: ...cab Also see maintenance instructions Keep in mind that there is a risk of freezing during the winter Drain the water tanks pumps and water lines Fill antifreeze in the engine cooling system and the w...

Страница 100: ...Operation 4812159601_H pdf 2021 01 14 88...

Страница 101: ...e to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Battery Dismantle the battery batteries from the machine clean the outside...

Страница 102: ...ler with a tarpaulin A gap must be left between the tarpaulin and the ground If possible store the roller indoors and ideally in a building where the temperature is constant Steering cylinder hinges e...

Страница 103: ...ocking lug 4 on the articulated link Fit the locking dowel into the holes through the locking arm and locking lug Lock the dowel in position with the locking pin 1 Locking the articulation 1 2 Fig Ste...

Страница 104: ...ight refer to the hoisting plate on the roller 1 Figure Roller lifted with jack 1 Lifting plate 2 Jack 3 Marking 2 3 3 Lifting the roller with jack The machine s gross weight is specified on the hoist...

Страница 105: ...g 4 with the locking dowel 2 The locking lug is located on the front frame of the machine Unlocking the articulation 1 2 Fig Steering joint lock open 1 Lock handle 2 Locking dowel Remember to restore...

Страница 106: ...ber of turns to the left counter hold on the overflow valve 2 After releasing the hexagonal nut A screw in the adjusting screw B with a hex key until it touches the pin C and then turn an additional t...

Страница 107: ...raked by the towing vehicle A towing bar must be used as the roller has no brakes When towing recovering the roller must be braked by the towing vehicle A towing bar must be used as the roller has no...

Страница 108: ...able If not tie down and secure the machine according to the cargo securing rules that are valid for the country where the transport takes place Never lash over the machine s articulated joint nor ove...

Страница 109: ...n the right and left sides 4 rubber 4 rubber The lashings permitted distance interval in meters The lashings permitted distance interval in meters 1 3 Double lashings LC at least 1 7 tonnes 1700 daN S...

Страница 110: ...east 300 kg 300 daN The lashings are re tightened as required Each of lashings 1 3 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machin...

Страница 111: ...perate the F R lever with care 12 Test the brakes Remember that the braking distance will be longer if the hydraulic fluid is cold 12 Test the brakes Remember that the braking distance will be longer...

Страница 112: ...ing instructions Summary 4812159601_H pdf 2021 01 14 21 When recovering Refer to the relevant section in the Instruction Manual 21 When recovering Refer to the relevant section in the Instruction Manu...

Страница 113: ...to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered b...

Страница 114: ...Preventive maintenance 4812159601_H pdf 2021 01 14 CALIFORNIA Decal and location of decal shown in section Machine description Proposition 65 102...

Страница 115: ...in areas with extremely high or extremely low ambient temperatures See the Special instructions chapter or consult Dynapac Other fuel and lubricants are required when operating in areas with extremely...

Страница 116: ...0 C 32 F above 40 C 104 F Shell Spirax S3 AX 85W 140 API GL 5 Air temperature 0 C 32 F above 40 C 104 F Shell Spirax S3 AX 85W 140 API GL 5 COOLANT Anti freeze protection down to about 37 C 34 6 F Dyn...

Страница 117: ...ic filter 12 Scrapers 20 Battery 4 Hydraulic filter 12 Scrapers 20 Battery 5 Hydraulic fluid level 13 Water tank s filling 21 Pivot bearing 5 Hydraulic fluid level 13 Water tank s filling 21 Pivot bea...

Страница 118: ...ing up for the first time on that day 1 Check the engine oil level Refer to the engine manual 1 Check the engine oil level Refer to the engine manual 9 Check the engine coolant level 9 Check the engin...

Страница 119: ...rs of operation Monthly Refer to the contents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment 1 2 Change the engine oil and oil filter Refer to...

Страница 120: ...k rubber elements and bolted joints 18 Grease the chair bearing 18 Grease the chair bearing 22 23 Check the AC Optional 22 23 Check the AC Optional 21 Lubricate the pivot bearings Optional 21 Lubricat...

Страница 121: ...8 Clean the hydraulic fluid cooler water cooler Or when necessary 10 Check the filter element in the air cleaner Replace when necessary 10 Check the filter element in the air cleaner Replace when nec...

Страница 122: ...Maintenance Maintenance schedule 4812159601_H pdf 2021 01 14 110...

Страница 123: ...onoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Diesel engine Check oil level 2 Fig Engine compartment 1 Dipstick...

Страница 124: ...the coolant Also check that the air has unobstructed passage through the reservoir Flush the system every other year and change the coolant Also check that the air has unobstructed passage through th...

Страница 125: ...2 Fill the central standard tank it holds 750 liters 198 gal Only additive A small amount of environment friendly antifreeze Only additive A small amount of environment friendly antifreeze Hydraulic r...

Страница 126: ...k kran filter 4 Water pump 5 Drain cock 6 Extra pump optional 1 4 6 5 To clean the coarse filter 1 open the drain cock 3 on the filter and allow any dirt to run out If necessary close the cock 2 and c...

Страница 127: ...check that it works Wear protective goggles when working with compressed air Wear protective goggles when working with compressed air Sprinkler system Drum Cleaning of sprinkler nozzle 3 2 Figure Nozz...

Страница 128: ...a reserve pump option Newer machines can have sprinkler systems with dual sprinkler pipes and sprinkler pumps as standard 2 Figure Outer scrapers 1 Release arm 2 Scraper blade 3 Adjusting screw 1 3 Sc...

Страница 129: ...in from the drum on the same side as the screw Adjust the scraper bracket in or out on the other side so that there is an equal gap between the scraper blade and drum and tighten the retaining unit 1...

Страница 130: ...Maintenance 10h 4812159601_H pdf 2021 01 14 118...

Страница 131: ...g the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air ex...

Страница 132: ...evel plug 2 Filling plug 1 2 Move the machine until the inspection filling holes are in position for filling 1 Fig Drum gear 2 Refill with new oil Use transmission oil according to the lubricant speci...

Страница 133: ...the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds at least 14 liters 15 qts under the drai...

Страница 134: ...r cooler 3 Hydraulic fluid cooler 4 Cooler grill 1 4 2 The water and hydraulic fluid coolers are accessible when the cooler grill 4 is removed Make sure that the air flow through the cooler is unobstr...

Страница 135: ...g the battery always connect the positive cable first When disconnecting the battery always disconnect the negative cable first When connecting the battery always connect the positive cable first The...

Страница 136: ...ght glass this indicates that the refrigerant level is too low Stop the unit to avoid risking damage Fill up with refrigerant The refrigerant circuit is only to be worked on by authorized companies Th...

Страница 137: ...the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds at least 14 liters 15 qts under the drai...

Страница 138: ...ent door See the engine manual for information about replacing the filter The engine fuel filter replacement cleaning 1 Figure Engine compartment left side 1 Prefilter The fuel filter is placed on the...

Страница 139: ...r protective goggles when working with compressed air or high pressure water jets Battery Check condition Figure Batteries The batteries are sealed and maintenance free Make sure there is no open flam...

Страница 140: ...main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary see section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in t...

Страница 141: ...hose are tight and that the hoses are intact Inspect the entire hose system all the way to the engine Drum oil level Inspection filling Fig Drum vibration side 1 Filler plug 2 Level plug 2 1 Position...

Страница 142: ...t the chain is a vital part of the steering mechanism Remove the cover 5 to access the lubrication nipple 1 Lubricate the operator seat slew bearing with three strokes of a hand operated grease gun Cl...

Страница 143: ...cap 1 Turn up the machine so that the tank cap is accessible from the left side of the machine Unscrew and make sure that the reservoir cap is not clogged Air must have unobstructed passage through t...

Страница 144: ...ration check using the sight glass 1 that bubbles are not visible on the drying filter Figure Drying filter 1 Sight glass 2 Filter holder 1 2 Park the roller on a level surface chock the wheels and ac...

Страница 145: ...operation section for information on how to operate the edge cutter Refer to the operation section for information on how to operate the edge cutter Grease the two points as shown in the figure Greas...

Страница 146: ...Maintenance 500h 4812159601_H pdf 2021 01 14 134...

Страница 147: ...oving the rubber plug on the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds at least 14 lit...

Страница 148: ...ment door See the engine manual for information about replacing the filter The engine fuel filter replacement cleaning 1 Figure Engine compartment left side 1 Prefilter The fuel filter is placed on th...

Страница 149: ...r protective goggles when working with compressed air or high pressure water jets Battery Check condition Figure Batteries The batteries are sealed and maintenance free Make sure there is no open flam...

Страница 150: ...e main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary see section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in...

Страница 151: ...previous illustration Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact...

Страница 152: ...lter 1 Thoroughly clean the filter holder sealing surface Apply a thin coat of fresh hydraulic fluid to the rubber gasket on the new filter Screw the filter on by hand firstly until the filter gasket...

Страница 153: ...tacle that holds at least 20 liters 5 3 gal under the drain plug Remove the drain plug 1 Allow all the oil to drain out and refit the plug Deliver the drain oil to environmentally correct handling Del...

Страница 154: ...o the lubricant specification Ensure that the oil level reaches up to the lower edge of the plug hole Clean and refit the plugs Rubber elements and attachment screws Check Fig Drum vibration side 1 Ru...

Страница 155: ...se the seat slide rails 6 If the chain is slack on the sprocket 2 loosen the screws 4 and move the steering column forward Tighten the screws and check chain tension No not tension the chain too tight...

Страница 156: ...ng with compressed air Wear protective goggles when working with compressed air Steering hitch Tightening Fig Steering hitch 1 Nut 1 Nobody must be allowed near the steering joint when the engine is r...

Страница 157: ...ab 1 Condensor element 2 Drying filter 1 Regular inspection and maintenance is necessary to ensure satisfactory long term operation Clean all dust from the condenser element 1 using compressed air Blo...

Страница 158: ...ght glass this indicates that the refrigerant level is too low Stop the unit to avoid risking damage Fill up with refrigerant The refrigerant circuit is only to be worked on by authorized companies Th...

Страница 159: ...removing the rubber plug on the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds at least 14...

Страница 160: ...ment door See the engine manual for information about replacing the filter The engine fuel filter replacement cleaning 1 Figure Engine compartment left side 1 Prefilter The fuel filter is placed on th...

Страница 161: ...r protective goggles when working with compressed air or high pressure water jets Battery Check condition Figure Batteries The batteries are sealed and maintenance free Make sure there is no open flam...

Страница 162: ...e main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary see section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in...

Страница 163: ...previous illustration Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact...

Страница 164: ...lter 1 Thoroughly clean the filter holder sealing surface Apply a thin coat of fresh hydraulic fluid to the rubber gasket on the new filter Screw the filter on by hand firstly until the filter gasket...

Страница 165: ...tacle that holds at least 20 liters 5 3 gal under the drain plug Remove the drain plug 1 Allow all the oil to drain out and refit the plug Deliver the drain oil to environmentally correct handling Del...

Страница 166: ...o the lubricant specification Ensure that the oil level reaches up to the lower edge of the plug hole Clean and refit the plugs Rubber elements and attachment screws Check Fig Drum vibration side 1 Ru...

Страница 167: ...se the seat slide rails 6 If the chain is slack on the sprocket 2 loosen the screws 4 and move the steering column forward Tighten the screws and check chain tension No not tension the chain too tight...

Страница 168: ...ank 3 Valve 1 2 3 Take care when draining the hydraulic fluid Wear protective gloves and goggles Take care when draining the hydraulic fluid Wear protective gloves and goggles Open left engine compart...

Страница 169: ...2 Drain cock 3 Stop cock 4 Quick couplings 4 3 1 2 Remember that there is a risk of freezing during the winter Empty the tank pump filter and lines or mix antifreeze in the water Remember that there i...

Страница 170: ...the drain cock 2 fill with water and check for leaks The water tanks are made of plastic polyethylene and are recyclable The water tanks are made of plastic polyethylene and are recyclable Steering jo...

Страница 171: ...e the parking brake before lubricating The easiest way to identify if you have this type of steering hitch is that it has a new type of nut 1 at the top as shown Actual torque Nm should be when the ma...

Страница 172: ...age from the cooling unit is unobstructed so that condensation does not accumulate inside the unit Air conditioning Optional Drying filter Inspection With the unit in operation check using the sight g...

Страница 173: ...e operation section for information on how to operate the edge cutter Refer to the operation section for information on how to operate the edge cutter Grease the two points as shown in the figure Grea...

Страница 174: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden www dynapac com...

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