Fayat Group BOMAG BW 27 RH-4i Скачать руководство пользователя страница 12

1.2

Safety regulations

BOMAG

12

008 922 89

 

Engine

!

Danger

Do not work on the fuel system while the engine is 
running. (Danger to life!)

Once the engine has stopped wait approx. 5 min-
utes for the system to depressurize. The systems 
are under high pressure. (Danger to life!)

Keep out of the danger zone during the initial test 
rung. Danger caused by high pressure in case of 
leaks. (Danger to life!)

When performing work on the fuel system make 
sure that the engine cannot be started uninten-
tionally during repair work. (Danger to life!)

l

Maintenance and cleaning work on the engine must 
only be performed with the engine stopped and 
cooled down. Make sure that the electric system is 
switched off and sufficiently secured against being 
switched on again (e.g. pull off ignition key, attach a 
warning label).

l

Observe the accident prevention regulations for 
electric systems (e.g. -VDE-0100/-0101/-0104/-
0105 Electric precautions against dangerous con-
tact voltages).

l

Cover all electric components properly before wet 
cleaning.

Air conditioning system

!

Caution

Work on air conditioning systems must only be 
carried out by persons who can provide sufficient 
evidence of their ability (proof of professionalism) 
and only with the appropriate technical equip-
ment.

l

Always wear goggles and protective clothing when 
performing maintenance and repair work on air con-
ditioning systems. Refrigerant withdraws heat from 
the environment when evaporating, which can 
cause injury by freezing when in contact with skin 
(boiling point of R134a -26,5 °C at normal pres-
sure).

l

Perform maintenance and repair work on air condi-
tioning systems only in well ventilated rooms! Es-
caping refrigerant vapours will mix with the ambient 
air and displace the oxygen required for breathing 
(danger of suffocating).

l

Smoking is prohibited when performing mainte-
nance and repair work on air conditioning systems! 
Toxic breakdown products may be generated if re-
frigerant comes into contact with heat.

l

Refrigerant should always be extracted and re-
moved by flushing with nitrogen before starting 
welding or soldering work near components of the 

air conditioning system. The development of heat 
may cause the refrigerant to develop toxic and high-
ly corrosive breakdown products.

l

Pungent smell! The toxic substances, which are re-
sponsible for the pungent smell, must not be in-
haled, since this may cause damage to the 
respiratory system, the lung and other organs. Ex-
tract toxic breakdown products with a suitable ex-
traction system (workshop extraction system).

l

When blowing out components with compressed air 
and when flushing with nitrogen the gas mixture es-
caping from the components must be extracted via 
suitable extraction facilities (workshop extraction 
systems).

Handling pressure vessels

l

Since the fluid container is pressurized, the manu-
facture and testing of these pressure vessels is gov-
erned by the pressure vessel directive. The 
pressure vessels must be repetitively tested by an 
expert as specified in  TRB 532 Inspection by Ex-
perts, Repetitive Tests. In this case periodically re-
curring inspections consist of external 
examinations, normally on containers in operation. 
In combination with the inspection, the refrigerant 
collector must be visually examined two times per 
year. Special attention must thereby be paid to 
signs of corrosion and mechanical damage. If the 
container is in no good condition, it should be re-
placed for safety reasons, in order to protect the op-
erator or third parties against the dangers when 
handling or operating pressure vessels.

l

Secure pressure vessels against tipping over or roll-
ing away.

l

Do not throw pressure vessels! Pressure vessels 
may thereby be deformed to such an extent, that 
they will crack. The sudden evaporation and escape 
of refrigerant releases excessive forces. This ap-
plies also when snapping off valves on bottles. Bot-
tles must therefore only be transported with the 
safety caps properly installed. 

l

Refrigerant bottles must never be placed near heat-
ing radiators. Higher temperatures will cause higher 
pressures, whereby the permissible pressure of the 
vessel may be exceeded.

l

Do not heat up refrigerant bottles with an open 
flame. Excessive temperatures can damage the 
material and cause the decomposition of refriger-
ant.

l

Do  not overfill refrigerant bottles, since any temper-
ature increase will cause enormous pressures.

Environment

It is strictly prohibited to release refrigerant into 
the atmosphere during operation, maintenance 

Содержание BOMAG BW 27 RH-4i

Страница 1: ...Service Manual Catalogue number 008 922 89 09 2014 BW 27 RH 4i S N 101 538 12 S N 861 538 23 S N 861 538 24 S N 861 538 25 Rubber tire roller...

Страница 2: ...Find manuals at https best manuals com...

Страница 3: ...aulic oil filter B21and B22 60 5 7 Brake oil temperature switch B148 60 5 8 Brake pressure switches B12 and B102 61 5 9 Float switch in water tank B33 62 5 10 Air filter vacuum switch 63 5 11 Descript...

Страница 4: ...ant 267 11 13 Check the anti freeze concentration and the condition of the coolant 269 11 14 Clean the cooling fins on engine and hydraulic oil cooler 270 11 15 Check clean the water separator 270 11...

Страница 5: ...stem 359 16 1 Overview 360 16 2 Physical basics 362 16 3 Refrigerant R134a 365 16 4 Compressor oil refrigeration oil 366 16 5 Working principle of the air conditioning system 367 16 6 Monitoring devic...

Страница 6: ...le 415 18 3 Assembling the front axle 422 Suppliers documentation 445 19 1 Travel pump 447 19 2 Travel motor 489 19 3 Travel gear 543 19 4 Steering valve 617 Circuit diagrams 651 20 1 Hydraulic diagra...

Страница 7: ...BOMAG 7 008 922 89 1 General Find manuals at https best manuals com...

Страница 8: ...ded for repairs can be taken from the spare parts catalogue for the machine This manual is not subject of an updating service for this reason we would like to draw your attention to our additional Tec...

Страница 9: ...fective machine and a machine under re pair by attaching a clearly visible warning label to the dashboard l Block the articulated joint with the articulation lock l Use protective clothes like hard ha...

Страница 10: ...ll for an emer gency doctor Operation of high voltage systems i Note The rules and statutory regulations valid in the corre sponding do apply in addition to the notes given here Caution The high volta...

Страница 11: ...me distributed by draft Even the smallest por tion of spilled fuel is therefore potentially dangerous l Fire extinguishers charged with FOAM CO2 GAS or POWDER must be available wherever fuel is stored...

Страница 12: ...pment of heat may cause the refrigerant to develop toxic and high ly corrosive breakdown products l Pungent smell The toxic substances which are re sponsible for the pungent smell must not be in haled...

Страница 13: ...licitly ex cludes any liability for damage caused by the use of non original parts or accessories l Unauthorized changes to the machine are prohibit ed for safety reasons l Do not perform any cleaning...

Страница 14: ...s control units you should run a systematic trouble shooting session to eliminate any other possible fault sources Knowledge in basic electrics is re quired for this purpose If a fault was diagnosed w...

Страница 15: ...ll control units in order to protect the electrical sys tem of the machine l Disconnect the minus pole of the battery or interrupt the electric circuit with the main battery switch l Isolate the gener...

Страница 16: ...id charging of the battery or electric welding on the vehicle When cleaning the generator with a steam or water jet make sure not to direct the steam or water jet directly on or into the generator ope...

Страница 17: ...ause l Before taking new hydraulic components into oper ation fill these with hydraulic oil as specified in the operating and maintenance instructions l After changing a hydraulic component thoroughly...

Страница 18: ...void that damp air is drawn into the component by the differ ence in temperatures l Damaged or leaking parts of the air conditioning must not be repaired by welding or soldering but must generally be...

Страница 19: ...commissioning mainte nance and repair work particularly for engines with the Common Rail System Contamination like dirt welding residues or similar can lead to the failure of in dividual components a...

Страница 20: ...of extraction Vacuum cleaning equipment must generally be used for cleaning when the fuel system is open l Working means and tools must be cleaned before being used for work Use only tools without da...

Страница 21: ...fore being used for work Use only tools without dam aged chromium coating or tools without chromium coating Fuel hoses Fig 2 Caution All fuel hoses have two layers of material a rein forced rubber coa...

Страница 22: ...compressed air replace any O rings and seals that have been dis lodged by the compressed air Assembly of radial seals Fig 3 l Lubricate the sealing lips 2 Fig 3 with clean grease in case of double sea...

Страница 23: ...ced l Remove any lubricant residues from the ball or roll er bearing to be examined by washing it with gaso line or any other appropriate degreasing agent Ensure strict cleanliness l Check balls or ro...

Страница 24: ...ghten ing torques Tightening torques deviating from the ones in the table are specially mentioned in the repair instructions Damaged screws must under no circumstances be used any longer Recutting thr...

Страница 25: ...h The corresponding calculation requires a higher effort and in the end depends on the materials to be bolted together Strength classes of metric nuts Nuts are differentiated by three load groups Each...

Страница 26: ...tion is identified by a dot or the manufacturer s symbol l The strength class is identified by a dash b Identification of UNF threads Fig 11 Screws The screw head is marked with a stamped in round cav...

Страница 27: ...8 922 89 1 3 Cotter pins Fig 12 In places where cotter pins are used these must be reassembled Cotter pins must generally be renewed after disassembly Cotter pins must be assembled as shown in the ill...

Страница 28: ...ad Coefficient of friction tot 0 14 Screw dimension Tightening torques Nm 8 8 10 9 12 9 M4 3 5 5 M5 6 9 10 M6 10 15 18 M8 25 35 45 M10 50 75 83 M12 88 123 147 M14 137 196 235 M16 211 300 358 M18 290 4...

Страница 29: ...287 M16 x 1 5 180 255 307 M18 232 330 392 M18 x 1 5 260 373 444 M20 330 463 557 M20 x 1 5 369 502 620 M22 448 628 754 M22 x 1 5 495 691 847 M24 569 800 960 M24 x 2 624 879 1036 M27 840 1184 1520 M27...

Страница 30: ...htening torques for screws with UNC thread UNC Unified Coarse Thread Series American Unified Coarse Thread Coefficient of friction tot 0 14 Screw dimension Tightening torques Nm 8 8 10 9 12 9 1 4 20 1...

Страница 31: ...0 2300 1 1 4 12 1900 2700 3200 1 3 8 12 2600 3700 4400 1 1 2 12 3300 4600 5600 Coefficient of friction tot 0 14 Tightening torques for screws with UNF thread UNF Unified National Fine Thread Series Am...

Страница 32: ...1 4 Tightening torques BOMAG 32 008 922 89...

Страница 33: ...BOMAG 33 008 922 89 2 Pneumatic tires rollers...

Страница 34: ...nsitive travel control This is very import for the realization of jerk free reversing How ever new trends have also been set with respect to safety e g by the dynamic service brakes These are maintena...

Страница 35: ...d with sand or scrap steel for flexible weight adjustment The version with water tight welded frame option can also be filled with water The correct contact pressure Fig 14 Tire pressure The success o...

Страница 36: ...2 1 Rubber tire roller BOMAG 36 008 922 89 Fig 15 Even weight distribution to each individual wheel Tipping resistant design with level compensation...

Страница 37: ...BOMAG 37 008 922 89 3 Technical data...

Страница 38: ...h 0 6 5 mph Travel speed 3 0 20 km h 0 12 4 mph Max gradability 27 27 Drive Engine manufacturer Deutz Deutz Type TCD 4 1 L4 TCD 4 1 L4 Exhaust classification Europe 97 68 EU Stage 3B Stage 3B Exhaust...

Страница 39: ...High idle speed rpm 2200 Spec Fuel consumption g kWh 212 Valve clearance intake 75 15 Valve clearance exhaust 120 15 Travel pump Manufacturer Bosch Rexroth Type A4VG 105 DA System Axial piston swash...

Страница 40: ...e in mm 2 1 Weight of machine kg lb Wheel load kg lb Tire pressure bar psi 3 44 4 58 5 73 6 87 7 102 8 116 10400 22928 1300 2866 3 2 45 3 4 48 3 6 52 3 9 55 4 2 60 4 5 64 12000 26455 1500 3307 3 4 84...

Страница 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

Отзывы: