Fayat Group BOMAG BM 500/15 Скачать руководство пользователя страница 5

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5.1.2 Swash plate principle, motor.................................................................................................... 173
5.1.3 Swash plate principle, pump.................................................................................................... 174

5.2 Hydraulic components position

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176

5.3 Position of hydraulic pumps

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181

5.4 Description of hydraulic components

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182

5.5 Repairs

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214

5.5.1 Changing gear pumps on auxiliary drive of diesel engine........................................................ 214

5.6 Tests and adjustments

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220

5.7 Inspection and maintenance work

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241

Machine assemblies

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249

6.1 Engine

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251

6.1.1 Diesel engine........................................................................................................................... 251

6.2 Drive unit

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293

6.2.1  Description............................................................................................................................... 293
6.2.2  Repair....................................................................................................................................... 300
6.2.3  Inspection and maintenance work............................................................................................ 333

6.3 Milling unit

.................................................................................................................................

341

6.3.1  Description............................................................................................................................... 341
6.3.2  Repair....................................................................................................................................... 347
6.3.3  Inspection and maintenance work............................................................................................ 350

6.4 Milling drum

...............................................................................................................................

354

6.4.1  Description............................................................................................................................... 354
6.4.2  Repair....................................................................................................................................... 358
6.4.3  Inspection and maintenance work............................................................................................ 361

6.5 Conveyor system

......................................................................................................................

365

6.5.1 Description............................................................................................................................... 365

Table of contents

BM 500/15

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Содержание BOMAG BM 500/15

Страница 1: ...BM 500 15 Cold planer Service Manual S N 101 882 02 1001 S N 101 882 04 1001 03 2018 008 400 24 EN...

Страница 2: ...2 Find manuals at https best manuals com...

Страница 3: ...s 43 1 3 2 Notes on repair 44 1 3 3 Parking the machine in secured condition 60 2 Technical data 63 2 1 Fuels and lubricants 70 2 1 1 Engine oil 70 2 1 2 Fuel 71 2 1 3 Coolant 72 2 1 4 Hydraulic oil 7...

Страница 4: ...er 134 4 7 5 Water tank functions 134 4 7 6 Activation of relay in automatic mode 135 4 7 7 Conveyor belt ON via double and single buttons 136 4 7 8 Driving against the closed brake 137 4 7 9 Speed dr...

Страница 5: ...Checking and adjusting the scraper pressure 232 5 6 8 Checking and adjusting the conveyor belt pressure 234 5 6 9 Checking and adjusting the hydraulic breaker pressure 236 5 6 10 Checking and adjusti...

Страница 6: ...422 7 3 10 Functional conditions brake 425 7 4 Troubleshooting electrical systems 428 7 4 1 Measuring method 428 7 4 2 Diagnostics concept 432 7 4 3 Understanding electric circuit diagrams 435 7 4 4...

Страница 7: ...Appendix 631 A Circuit diagram 230 635 B Circuit diagram 269 699 C Wiring diagram 296 763 D Hydraulic diagram 264 821 E Hydraulic diagram 277 841 F Hydraulic diagram 343 861 Table of contents BM 500 1...

Страница 8: ...Table of contents BM 500 15 8 Find manuals at https best manuals com...

Страница 9: ...1 General General BM 500 15 9 Find manuals at https best manuals com...

Страница 10: ...uction This manual n addresses the BOMAG Customer Service and professionally trained personnel n provides support for repair work or maintenance procedures on the machine This manual described the dei...

Страница 11: ...AG parts These have been specially adapted to the corresponding machine In this way you will prevent any problems arising and unnecessary downtimes of your machine This manual is not subject of an upd...

Страница 12: ...t prevention instructions n generally accepted safety and road traffic regulations n country specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations an...

Страница 13: ...practices for safe and environment friendly disposal of fuels and lubricants as well as replacement parts 1 2 1 3 Personal protective equipment Depending on the work to be carried out personal protect...

Страница 14: ...cified oper ating maintenance and repair measures 1 2 1 5 Improper use Dangers may arise from the machine when it is used for purposes other than the one it is intended for Any danger caused by improp...

Страница 15: ...toxic atmosphere or limiting soil conditions Such conditions require special additional measures to remove or reduce the hazard The operating company must make sure that all users read and understand...

Страница 16: ...achine Both the machine as well as all other system components comply with the currently valid safety regulations Nevertheless remaining risks cannot be ruled out completely even when using the machin...

Страница 17: ...nts 1 2 4 1 Preliminary remarks The operating company must ensure that all professional users have read and follow the corresponding safety data sheets for the individual fuels and lubricants Safety d...

Страница 18: ...ith diesel fuel Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any fuel fumes Avoid contact CAUTION Danger of slipping on spilled diesel fuel Immediately...

Страница 19: ...h hazard caused by contact with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil...

Страница 20: ...ome into contact with hot components Smoking and open fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with hyd...

Страница 21: ...s Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any fumes Avoid contact CAUTION Danger of slipping on spilled coolant Immediately bind spilled coolant wi...

Страница 22: ...ately call for medical advice in case of cau terization WARNING Danger of injury caused by exploding gas mix ture Remove the plugs before starting to recharge the battery Ensure adequate ventilation S...

Страница 23: ...ons 1 2 5 Loading transporting the machine Transport the machine only with the wheel folded out danger of tipping over Use only stable loading ramps of sufficient load bearing capacity The ramp inclin...

Страница 24: ...your personal protective equipment hard hat safety boots if necessary also goggles and ear protection Make sure that the machine is equipped with the required lighting according to the requirements o...

Страница 25: ...with jump leads Connect positive with positive and negative with negative ground cable always connect the ground strap last and disconnect it first A wrong connection will cause severe damage in the e...

Страница 26: ...ty is poor Do not climb onto or off the machine while the machine is driving Change the travel direction only at standstill Do not use the machine to transport persons In case of unusual noises and de...

Страница 27: ...nst normal clothes Do not store working clothes and respiratory equipment together with normal clothes Wash dust covered working clothes at regular intervals Special caution is required when lowering...

Страница 28: ...eaving the machine n shift all control levers to Neutral position Off or 0 n apply the parking brake n shut down the engine pull off the ignition key n pull off the main battery switch n secure the ma...

Страница 29: ...ust gases Ensure an adequate supply of fresh air Keep a safe distance to combustible or explosive materials When performing regeneration at standstill park the machine out doors at a safe distance fro...

Страница 30: ...d maintenance instructions including the information concerning the replacement of parts Maintenance work must only be performed by qualified and author ized persons Keep unauthorized persons away fro...

Страница 31: ...t the correct hose type pressure range is used at the right location 1 2 11 3 Working on the engine Do not work on the fuel system while the engine is running danger to life due to high pressures Wait...

Страница 32: ...on engine and exhaust system Never use gasoline or other easily inflammable substances for cleaning When cleaning with a high pressure cleaner do not subject elec trical parts and insulation material...

Страница 33: ...Replace damaged and illegible stickers or signage immediately Fig 8 General Concerning your safety BM 500 15 33...

Страница 34: ...Fig 9 Warning sticker Danger of being pulled in by belt drive and cooling fan and hot surface Fig 10 General Concerning your safety BM 500 15 34...

Страница 35: ...shing hazard for hands and feet Warning sticker Danger of tipping over Warning sticker Keep a distance Warning sticker Watch out for manhole covers Fig 11 Fig 12 Fig 13 Fig 14 General Concerning your...

Страница 36: ...high voltage power lines Warning sticker Follow operating instructions Warning sticker Danger of crushing Warning sticker Danger of being pulled in by wheel Fig 15 Fig 16 Fig 17 Fig 18 General Concer...

Страница 37: ...the machine during travel Warning sticker Danger of injury when operating the roof Prohibition sticker High pressure cleaning Prohibition sticker No drinking water Fig 19 Fig 20 Fig 21 Fig 22 General...

Страница 38: ...ion sticker Push button assignment on travel lever Information sticker Scraper pressure and conveyor belt speed Information sticker Ball valve position on conveyor belt or hydraulic breaker Fig 23 Fig...

Страница 39: ...ion sticker Hydraulic breaker connection Information sticker Lashing point Information sticker Lifting point Information sticker Diesel Fig 27 Fig 28 Fig 29 Fig 30 General Concerning your safety BM 50...

Страница 40: ...ation sticker Water Information sticker Hydraulic oil Information sticker Hydraulic oil level Information sticker Main battery switch Fig 31 Fig 32 Fig 33 Fig 34 General Concerning your safety BM 500...

Страница 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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