Fast Flow FF-4D-TM-TA Скачать руководство пользователя страница 15

 15 

Troubleshoo ng

 

Problem 

Possible Causes 

Resolu ons 

Pump will not Turn 

1.  No hydraulic fluid or pressure. 

2.  Bad  hydraulic couplers or not 

screwed together properly 

3.  Impeller jammed 

4.  Damaged gear motor 

5.  Impeller shaV to hydraulic                       

motor coupling problems. 

1. Turn on power unit and test that 
appropriate flow and pressure is available 
with flow gauge and pressure meter. 

2. Connect all supply and return hydraulic 
hoses together, make sure all connec ons are 
fully  ghtened.  Flow hydraulic fluid w/o 
pump a1ached.  

3. Remove any debris from the volute. This 
includes rope, wire, rags, and nylon bags. 

4. Replace gear motor 

5. Check keyway for damage. 

Poor Performance or 
Low Flow Rate 

1.  Hydraulic flow reversed. 

2.  Improper hydraulic fluid 

flow. 

3.  Pump inlet jammed. 

4.  Discharge hose is too small 

5.  Impeller Damage 

6.  Contaminated Hydraulic Fluid 

7.  Hydraulic motor worn out. 

1. Make sure hoses are connected 
properly, see Pump Diagram on page 5. 

2. Turn on power unit and test that 
appropriate flow and pressure is available 
with flow gauge and pressure meter. 

3. Clean the inlet and make sure any 
debris is removed. Remove hydraulic 
lines before servicing. 

4. Use a bigger discharge hose to increase 
flow rate 

5. Replace Impeller, consider using debris 
cage if pit contains rocks. 

6. Drain bad oil out of hydraulic system 
and clean out the tank with mineral 
spirits and refill with new oil. 

7. Inspect motor wall internals, if okay, 
install new motor seal kit. 

Hydraulic Back 
Pressure 

1.  Return line not fully open 

1. Check and  ghten all connec ons. 

2.  Increase size of return hydraulic hose 

Содержание FF-4D-TM-TA

Страница 1: ...1 Fast Flow 4 Duc le Iron Twin Agitator Centrifugal Submersible Hydraulic Pump Opera on and Maintenance Manual Revision 5 03 01 2021...

Страница 2: ...G A L S U B M E R S I B L E H Y D R A U L I C P U M P Operation and Maintenance Manual Fast Flow Pumps LLC 9700 Highway 63 Moss Point MS 39562 Phone 228 475 2468 Web fastflowpump com Manual FF 4D TM T...

Страница 3: ...6 Installa on 7 Unpacking and Hose Installa on 7 Hydraulic Connec ons 8 Hydraulic Power Unit Installa on Pump Connec on 9 Pump Tes ng Procedures 10 Shutdown and Disassembly 11 Exploded View Diagrams...

Страница 4: ...ipment must be rated for at least 5 mes the weight of the pump discharge hose and weight of the any uids in the pump Make sure pump impeller rota on is correct it should be counterclockwise spinning t...

Страница 5: ...e impeller elimina ng impeller thrust loading and is ideally suited for tank cleaning Fast Flow is the only known centrifugal pump that does not have any mechanical seals and has no internal fric on T...

Страница 6: ...al precau ons Residual pressure may be trapped in the pump causing stored energy to be present Before trying to remove the entanglement disconnect the hydraulic hoses and remove all residual pressure...

Страница 7: ...rface with adequate space and assistance to remove the components from shipping and packing materials Recycle shipping and packing materials as appropriate Consult the separate manuals provided by the...

Страница 8: ...ing holding the connec on sleeve and thread together and turning the sleeve 4 Keep couplers aligned during connec on process Do not push the couplings together 5 Screw the connec ng sleeve of the fema...

Страница 9: ...inside Always disconnect hydraulic lines before servicing pump Make sure you follow any addi onal direc ons found in the manual for the power unit Failure to do so may result in equipment failure or i...

Страница 10: ...ise towards Discharge HPU Start Up Checklist WARNING These instruc ons may not apply to non FFP Power Units or HPUs please read all technical literature associated with your power unit before running...

Страница 11: ...gine Requires manual reset for bu1er y valve to open to start the engine Disassembly Ensure all moving parts have come to a complete stop Shut down the HPU and turn key switch to the o posi on Place p...

Страница 12: ...R009 1 10 Flushing Motor MTR010 1 11 Camlock CAM001 1 Description Part No Qty 12 1 Male VEP Hyd Coupling HPU087 1 13 1 Female VEP Hyd Coupling HD HPU089 1 14 3 4 Male Pipe x 1 Male O Ring Boss 90 ADP0...

Страница 13: ...077 4 Not Applicable 4 3 8 16 x 4 1 2 SS HCS Hex Head Bolt HDW028 2 17 F lb 23 Nm 5 3 8 16 x 2 1 4 SS HCS Hex Head Bolt HDW023 4 Not Applicable 6 3 8 Nordlock Washers HDW063 14 Not Applicable 7 1 2 13...

Страница 14: ...Hardware List and Nordlock washers from impeller 4 To reassemble simply reverse order of removal procedure and con rm impeller is centered in volute AVer reassembly is complete hand spin the impeller...

Страница 15: ...draulic ow reversed 2 Improper hydraulic uid ow 3 Pump inlet jammed 4 Discharge hose is too small 5 Impeller Damage 6 Contaminated Hydraulic Fluid 7 Hydraulic motor worn out 1 Make sure hoses are conn...

Страница 16: ...ithin 12 months or 500 hours of use whichever comes first from the date of purchase This warranty is not transferable This warranty does not cover damages result ing from normal wear abuse careless ha...

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