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4.1

HYDRAULIC

SCHEMATICS

GR3

4.1

HYDRAULIC SCHEMATICS
(version with load limiting device)

Hydraulic schematic for crane - HCD4 distributor - ground controls -

load

limiting device

CODE

DESCRIPTION

DI341

DISTRIBUTOR

DV003

DEVIATOR

DV007

DEVIATOR

FI870

FILTER (RETURN)

RU975

FAUCET

VA164

DOUBLE EFFECT BLOCK VALVE

VA194

DOUBLE EFFECT BLOCK VALVE

VA200

DOUBLE EFFECT BLOCK VALVE

VA209

SIMPLE EFFECT BLOCK VALVE

VA215

OIL FLOW CHECK VALVE

VA227

SEQUENCE VALVE

VA233

DOUBLE EFFECT BLOCK VALVE

VA239

SIMPLE EFFECT BLOCK VALVE

View thousands of Crane Specifications on FreeCraneSpecs.com

Содержание F 80A.23

Страница 1: ...NE MODEL 8 1 Generality 8 2 Crane mark 9 CRANE NOMENCLATURE 9 1 Crane with ground controls on both sides Crane with ground controls on both sides and with top seat controls by hand cables 9 2 Crane wi...

Страница 2: ...8 1 Activation and instructions for use of the XP V device if fitted see the Use and Maintenance booklet 17 USE OF IMPLEMENTS 17 1 Generality 17 2 Hydraulic connections for implements supplementary h...

Страница 3: ...pability to carry out the work in conformity Be sure that the unit has been installed inspected and tested in accordance with the local legal requirements As well as the principal safety norms this ma...

Страница 4: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Страница 5: ...IFICATION OF THE CRANE MODEL F 80A 23 ST 080 F 80A 23 Lifting Standard Hydraulic Rotation Rotation Working Pump Oil tank Crane Max working capacity reach extension arc torque pressure capacity capacit...

Страница 6: ...ANCE LIGNE MEDIANE TIRANTS ABMESSUNG DER BEFESTIGUNGSBRIDEN DISTANCIA ENTRE ESP RRAGOS LINHA MEDIANA DOS TIRANTES N 4 M22 x 1 5 N 4 M18 x 1 5 1 190 3 11 1 190 3 11 2 115 6 11 4 500 14 9 2 225 7 4 A B...

Страница 7: ...ed or partially reduced e g sector in front of vehicle cab capacity plates must be applied in line with the final test figures 3 1 1 Capacity plates with lifting moment limiting device 3 CAPACITY PLAT...

Страница 8: ...CAPACITY PLATES F 80A 23 3 1 1 Capacity plates with lifting moment limiting device View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpec...

Страница 9: ...CAPACITY PLATES F 80A 23 3 1 1 Capacity plates with lifting moment limiting device View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpec...

Страница 10: ...3 1 2 CAPACITY PLATES F 80A 23 3 1 2 Capacity plates with load limiting device View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Страница 11: ...3 1 2 CAPACITY PLATES F 80A 23 3 1 2 Capacity plates with load limiting device View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Страница 12: ...3 1 2 CAPACITY PLATES F 80A 23 3 1 2 Capacity plates with load limiting device View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Страница 13: ...DEVIATOR EV128 ELECTROVALVE EV117 ELECTROVALVE FI870 FILTER RETURN M1 M2 GAUGE QUICK CONNECTION PR103 PRESSURE SWITCH RU975 FAUCET TR002 PRESSURE TRANSDUCER VA102 DOUBLE EFFECT BLOCK VALVE VA164 DOUBL...

Страница 14: ...870 FILTER RETURN M1 M2 GAUGE QUICK CONNECTION PR103 PRESSURE SWITCH RU975 FAUCET TR002 PRESSURE TRANSDUCER VA102 DOUBLE EFFECT BLOCK VALVE VA164 DOUBLE EFFECT BLOCK VALVE VA185 SELECTOR VALVE VA200 D...

Страница 15: ...ON PR103 PRESSURE SWITCH RU975 FAUCET RU978 FAUCET TR002 PRESSURE TRANSDUCER VA102 DOUBLE EFFECT BLOCK VALVE VA148 ELECTRIC MAIN WITH BY PASS VALVE VA164 DOUBLE EFFECT BLOCK VALVE VA185 SELECTOR VALVE...

Страница 16: ...02 DOUBLE EFFECT BLOCK VALVE VA185 SELECTOR VALVE VA215 OIL FLOW CHECK VALVE VA227 SEQUENCE VALVE VA232 UNIDIRECTIONAL VALVE VA239 SIMPLE EFFECT BLOCK VALVE VA247 OIL FLOW REGULATOR VALVE FOR ROTATION...

Страница 17: ...IATOR DV007 DEVIATOR FI870 FILTER RETURN RU975 FAUCET VA164 DOUBLE EFFECT BLOCK VALVE VA194 DOUBLE EFFECT BLOCK VALVE VA200 DOUBLE EFFECT BLOCK VALVE VA209 SIMPLE EFFECT BLOCK VALVE VA215 OIL FLOW CHE...

Страница 18: ...RU975 FAUCET VA164 DOUBLE EFFECT BLOCK VALVE VA194 DOUBLE EFFECT BLOCK VALVE VA200 DOUBLE EFFECT BLOCK VALVE VA209 SIMPLE EFFECT BLOCK VALVE VA227 SEQUENCE VALVE VA233 DOUBLE EFFECT BLOCK VALVE VA239...

Страница 19: ...7 DEVIATOR FI870 FILTER RETURN VA164 DOUBLE EFFECT BLOCK VALVE VA209 SIMPLE EFFECT BLOCK VALVE VA227 SEQUENCE VALVE VA233 DOUBLE EFFECT BLOCK VALVE VA239 SIMPLE EFFECT BLOCK VALVE VA247 OIL FLOW REGUL...

Страница 20: ...UBLE EFFECT BLOCK VALVE VA185 SELECTOR VALVE VA215 OIL FLOW CHECK VALVE VA227 SEQUENCE VALVE VA232 UNIDIRECTIONAL VALVE VA239 SIMPLE EFFECT BLOCK VALVE VA247 OIL FLOW REGULATOR VALVE FOR ROTATION CYLI...

Страница 21: ...THE DISTRIBUTOR OUTER BOOM M4 MICROSWITCH ON THE DISTRIBUTOR CRANE EXTENSION BOOMS M5 MICROSWITCH ON THE DISTRIBUTOR JIB BOOM M6 MICROSWITCH ON THE DISTRIBUTOR JIB EXTENSION BOOMS M7 MICROSWITCH ON TH...

Страница 22: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Страница 23: ...are fully extended the wheels are in contact with the ground and the suspension is not completely unloaded Use the crane in accordance with the use and maintenance manual making sure that the load and...

Страница 24: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Страница 25: ...the control station on the top seat clean Normally the seat can tilt forward Make sure that control stations are properly lit so as to ensure safety while opera ting and allow instruction plates to b...

Страница 26: ...platform and swin nig column top seat and running inner boom where no carter is possible to be placed please observe the shear and trapping hazard stickers nearly placed ATTENTION Failure to respect t...

Страница 27: ...rgised Help the electricuted person if you know the first aid procedures otherwise wait for the parame dics to arrive ATTENTION Do not utilize the crane during thunderstorms and with wind speed exceed...

Страница 28: ...d on a solid base and the power take off is disengaged Do not move the vehicle with the crane not in transport position and not with a load suspended on the crane 7 4 At the end of the operation Prior...

Страница 29: ...way of escape Otherwise he shall manoeuvre from a different control seat if there is none available the crane should be equipped with a radio control or remote control in order to allow the operator...

Страница 30: ...re higher clearance to be verified case by case together with competent tech nicians and with respect to the environment conditions Manual extension overload manual extensions are controlled by the mo...

Страница 31: ...ntification data are marked on the plate DE5892 rivetted on the base with personalized rivets FASSI fig 2 1 Crane model 2 Serial Number 3 Year of manufacturing UNDER NO CIRCUMSTANCES SHOULD THE DATA M...

Страница 32: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Страница 33: ...oom sections 17 Lifting hook 18 Oil tank 19 Manual extensions optional 20 Seat optional 21 Hand cables for crane optional 9 2 Crane with top seat controls and with ground controls for outriggers fig 5...

Страница 34: ...controls and with ground controls for outriggers fig 7 Pos Description 1 Check valves for outrigger rams 2 Check valve for rotation control 3 Check valve for inner ram 4 Check valve for outer ram 5 Ch...

Страница 35: ...e ram remove the check pin and the locking pin from their positions when the ram is in the vertical position a stop prevents it permits from over turning Position carefully the ram in working conditio...

Страница 36: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Страница 37: ...ph 2 3 Technical data Check that the outrigger rams are applied on a solid base if necessary use larger outrigger base plates available on request to avoid sinking When stabilization is complete the w...

Страница 38: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Страница 39: ...ending the outrigger support till the engaging of the pin of the device B in its seat By the same sequence repeat the operations described to extend the other support To re enter the outriggers repeat...

Страница 40: ...extending the second outrigger support till the engaging of the pin of the device B1 which locates into its seat By the same sequence repeat the operations described to extend the other supports WARNI...

Страница 41: ...eunder are marked on the plates affixed on the deviator and indicate with the following symbolism They indicate the position of the operator in relation to the vehicle and the crane Control for deviat...

Страница 42: ...r or of the double control Outrigger ram descent position the lever CD on the corresponding position and then activate the lever C ATTENTION During the stabilising operations for each outrigger ram it...

Страница 43: ...hydraulic implements can be manually operated with ground controls on both sides or on request ground controls on both sides and top seat controls by hand cables top seat controls The plates reported...

Страница 44: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Страница 45: ...he other functions will occur ATTENTION While exiting and folding the crane you must operate from the distributor side it is forbidden to operate from the double control side because of the overall di...

Страница 46: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Страница 47: ...t the inner boom to its stroke end fold the outer boom to its stroke end rotate the crane until the reference arrows coincide on the column and on the base fold the inner boom to its stroke end the re...

Страница 48: ...the safety device rests on the extension boom sections extend the extension boom sections until the hook is correctly positioned to be attached do not insist on the control rotate the crane until the...

Страница 49: ...d up control station make sure that the photocell L pilot light fig 15 is turned on and green then check its correct functioning if put your hand in front of the photocell the pilot light shall turn y...

Страница 50: ...m clashing against the structure of the stand up control station The column is fitted with a device that informs the driver through a sound light signal in the cab that the inner boom max position all...

Страница 51: ...ch permits the classification of cranes is their lifting capacity or maximum lifting moment The moment is defi ned by the value obtained from the weight of the load to be lifted kg by its distance met...

Страница 52: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Страница 53: ...manoeuvres which reduce the lifted load within the permitted reach limits and forbid all other manoeuvres will be immediately activated Lifting moment limiting device A characteristic which permits t...

Страница 54: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Страница 55: ...ic signals to special micro switches placed on the elements of the distributor ATTENTION The presence of the lifting moment limiting device does not release the user from the obligation to respect wha...

Страница 56: ...bar if on the display on the left of the values no symbol is present daPsi if on the display on the left of the values the symbol is present By pushing the button the percentage values of pressure in...

Страница 57: ...e overload condition has been activated by the hydraulic extension the extension of the crane boom sections is permitted It is permitted only when coupled with permitted manoeuvres Manoeuvres allowed...

Страница 58: ...ivated as follows retracted the crane extension booms until stroke end and momentarily pressurise maintain the command for the extensions boom until the red led of the button LMI placed on the control...

Страница 59: ...works according to the capacity plate values and another sector e g cab side where it works with reduced capacity values The device has consequently two intervention levels which are activated in rela...

Страница 60: ...bringing the crane to its the rest position in relation to the conditions explained in the paragraphes 15 7 2 15 7 3 16 7 1 Diagnostic Alarms Input Output LME vers 4 5 UC 01 7 It is possible to insta...

Страница 61: ...onsistency of the outer ram lever movement alarm 33 inconsistency of the crane extension ram lever movement alarm 34 inconsistency of the jib articulating ram lever movement alarm 35 inconsistency of...

Страница 62: ...ee code 11 16 See code 11 17 See code 11 18 See code 11 19 See code 11 20 See code 11 21 Replace the 10A fuse at the nearest workshop after removing the carter and the cover of the main panel FX000 Se...

Страница 63: ...st carefully consider the manoeuvres required to return to normal working conditions it is however compulsory to effect the re entry of the exten sion booms at first calmly and carefully assess the ty...

Страница 64: ...o to FASSI authorised Center for testing the structure and re sea ling of the device Interferences with the valves or removal of the lead seal release the FASSI GRU IDRAULICHE from any responsibility...

Страница 65: ...pected in accordance with the local legal requirements When the crane is fitted with implements or laid on the truck body it is necessary to check they are locked to assure the impossibility of accide...

Страница 66: ...ion and consequently wear the tightening surface of unions or ram seals 17 3 Oil cooler heat exchanger The crane is equipped with an oil cooler air oil heat exchanger to prevent damage caused by an ex...

Страница 67: ...e software HOW TO CONTROL THE LOAD HOOKED ON MANUAL EXTEN SIONS This procedure aims to calculate the weight applied on the manual extensions It is necessary to apply the same procedure EVERY TIME you...

Страница 68: ...on A fig A and B pressed for some seconds 2 Choice the installation of the manual extensions on Crane or on Jib Fig 2 If the crane features the installation of the manual extensions both on the crane...

Страница 69: ...Therefore we can choose the most convenient configuration among the following K1 Outer booms of the crane totally re entered and jib extensions as you like K2 Outer booms of the crane as you like and...

Страница 70: ...ctivation of the inner boom lifting to eliminate an overpressure at the lifting ram bottom the manoeuvre is activated but the crane does not move since all the movements are disabled Note set the leve...

Страница 71: ...situations that may take place The script EXIT in the block diagram allows to exit the procedure FURTHER MESSAGES After releasing the lever in neutral position you can find the following messages If y...

Страница 72: ...tton panel or F1 key on the con trol panel to exit the procedure and go back to the standard operation Put down the load on the ground and repeat the whole procedure from the begin ning d NO LOAD CRAN...

Страница 73: ...USE OF IMPLEMENTS GR2_45 60_3_4_5 Electric schematic crane with manual extensions View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs...

Страница 74: ...IMPLEMENTS GR2_45 60_3_4_5 Electric schematic crane with jib and manual extensions on jib View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCra...

Страница 75: ...the lever you are going to operate correspond to the control you selected IMPLEMENTS CONTROLS 1 Additional function Winch Bucket IMPLEMENTS CONTROLS 2 Additional functions Jib outer boom Jib extensio...

Страница 76: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Страница 77: ...crane The identification data and the essential characteristics are marked on a plate fixed by the manufacturer and used for the CE mark which testifies its confor mity to the Machine Directive D M M...

Страница 78: ...wed all other movements ATTENTION Limit the exit speed of the extension rams when during the lifting the hook bracket or pul ley snatch block is next to the fixed pulley in order to avoid unnecessary...

Страница 79: ...plate fixed by the manufacturer Manufacturer mark Winch type Serial number Maximum line in N at the 4th layer Maximum speed in m min or Maximum capacity pump l min See operator winch manual supplied b...

Страница 80: ...tress to the cable ATTENTION When the hook bracket or pulley snatch block in case of double or triple line and the fixed pulley are very close and the operator needs to manoeuvre in their proximity i...

Страница 81: ...aulic power pack the electric motor has to be turned off Do not place limbs fingers or any other parts of anatomy into areas of the crane which present possibilities of shearing without having blocked...

Страница 82: ...ress button C1 again to read Reset partial on the display Press button C3 enter to read Enter to confirm on the display Press button C3 enter again the timer is reset and it will start recording again...

Страница 83: ...aterial passes into the tank Replacement of the filter on the delivery line before the distributor fig 32 When the visual indicator becomes red replace the cartridge Unscrew with a suitable spanner th...

Страница 84: ...se it in such a way as to see grease at the seals Top up using hydraulic oil with the same cha racteristics as those indicated in the table at paragraph 23 Grease the winch cable if fit ted after havi...

Страница 85: ...ng an 8 mm Allen wrench and the O ring Top up if necessary with the same type of oil as indicated in the table at Paragraph 23 via the mouth bleed plug The correct level is reached when oil starts to...

Страница 86: ...s hoses any deformation inspection of hoses Outer boom Lubrication wear and any deformation actions Pins outrigger connections Outer ram Oil leaks chromium plating strains Cylinder rod piston seals ho...

Страница 87: ...ary to dismantle the whole machine and separate the diffe rent types of materials according to the respective waste disposals requirements The materials involved are the following Ferrous materials fa...

Страница 88: ...0 C EP1 Gradation cold climate EP2 Gradation warm climate All grease used must be free from acid and resin not hygroscopic and long life such as BP GREASE LTX EP1 EP2 or ELF EPEXA 1 2 ESSO BEACON EP1...

Страница 89: ...THE OVERIDE ACTIVATED MAY INVALIDATE THE CRANE WARRANTY 24 2 Only operations which can be carried out by the user Note Any operation other than those indicated hereunder must be performed only and ex...

Страница 90: ...ntrolling the Adjust the valves rotate properly rotation not adjusted WITH RACK Wear of rotation guide shoe Replace the guide shoe Wear of the seals Replace the seals of the rotation cylinder WITH SLE...

Страница 91: ...arning plate to stabilize the vehicle before using the crane DE 4452 Instruction plate to fold the crane into the rest condition DE 1684A Do not operate from the double control side to unfold or fold...

Страница 92: ...ontal position to extend the outrigger supports DE 2735 Oil diverter control plate DE 2316 Outrigger control plate Instruction plates to stabilize the vehicle DE 2736 DE 2507 DE 2739 DE 2737 DE 2734 D...

Страница 93: ...th brush DE 1686 Do not walk or stop under a suspended load DE 1683 Do not operate in proximity of electric high tension lines DE 2361 Do not operate in proximity of electric high tension lines View t...

Страница 94: ...e water to estinguish fire TIRANTI NON SALDARE FIXING ROD DO NOT WELD TIRANTS NE PAS SOUDER ZUGSCHRAUBEN NICHT SCHWEISSEN DE1574 DE 1574 Do not weld the fixing rods View thousands of Crane Specificati...

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