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LIMITATION OF Lifetime WARRANTY 

 

Disclaimer: 

To help insure you receive the proper system and customer support at the local level, FASS has a VIP and 

Authorized Dealer network representing FASS products.  This is one reason you must purchase through a dealer to comply 

with our warranty policies.  

If you do not, there is no warranty!

  We recommend you go to www.FASSride.com, click “Find 

a Dealer”, put in their ZIP code, select the type of dealer, and see if the company you purchased from is listed.  If they are 

not, put their phone number in the field below the ZIP code field to see if they are listed.  Below these two fields is a list of 

“Terminated/Unauthorized”  dealers.    You  may  want  to  review  this  list.    If  the  company  is  not  listed  or  is  on  the 

“Terminated/Unauthorized” list, we suggest you return the product immediately to that dealer and call FASS.  We’ll recom-

mend you to the nearest dealer. 

 
Diesel Performance Products, Inc. (hereafter “SELLER”) gives Limited Warranty as to description, quality, merchantabil-
ity, fitness for any product’s purpose, productiveness, or any other matter of SELLER’S product sold herewith. The SELL-
ER shall be in no way responsible for the product’s open use and service and the BUYER hereby waives all rights other 
than those expressly written herein. This Warranty shall not be extended or varied except by a written instrument signed by 
SELLER and BUYER. 
 

When MANUFACTURER receives the “ORIGINAL” PRODUCT REGISTRATION form with a copy of the “BILL 
OF  SALE/SALES  RECEIPT”  within  30  days  of  the  sale,  then  the  following applies!

  The  War r anty will  then and 

only then be validated to that of which typically accompanies your unit for your specific application from the date of sale or 
for  recommended  service  life  and  limited  solely  to  the  original  purchaser  and/or  vehicle  and  parts  contained  within  the 
product’s kit. This warranty does not cover normal wear on consumable items such as but not limited to filters, fuel line, 
wire harness & etc. The warranty does not cover seized gears due to lack of filtration. Warranty is voided if used with other 
than diesel fuel. Returned items will arrive prepaid to the place of purchase. Diesel Performance Products, Inc. will repair, 
without cost, any product found to be defective during the warranty period; parts only, or at its option, will replace such 
products in exchange for the product.  Repair or replacements are warranted for the remainder of the original warranty peri-
od. All Warranty claims are subject to approval by Diesel Performance Products, Inc. 
 

A Return Material Authorization (RMA) number must be obtained before any product is to be returned to Diesel 
Performance  Products,  Inc.  for  warranty  consideration,  repair  or  product  return. 

Requests  for   pr oduct  r etur ns 

must be offset by an equal value order. Return parts must be completed and in resalable condition. No returns after 30 days. 
 
The following information is required to obtain a RMA number before returning product: 

Your Name,  Address, and Phone Number’s 

Model and Serial Number (Not Motor Number) Example: Model HD Series, Serial: 00125966 

VIN Number of Vehicle 

Date of Purchase 

Nature of Problem 

RMA and Product Serial Number must be on all paperwork and correspondence. Failure to obtain the required information 
or paperwork will result in $25.00/item penalty and delay or denial of any warranty claim. 
Under no circumstances shall the  SELLER and/or MANUFACTURER be  liable  for any  labor charged or travel  time  in-
curred in diagnosis for defects, removal, or reinstallation of this product, or any other contingent expenses. 
Under no circumstances shall the  SELLER and/or MANUFACTURER be  liable  for any damage  or expenses  insured by 
reason of the use or sale of any such equipment. This warranty does not apply to products which Diesel Performance Prod-
ucts, Inc. has determined to have been misused or abused, improperly maintained by the user, or where the malfunction or 
defect can be attributed to the use of non-genuine Diesel Performance Products, Inc. parts. 
 

IN THE EVENT THAT THE BUYER DOES NOT AGREE WITH THIS AGREEMENT: THE BUYER MAY PROMPLY 

RETURN THIS PRODUCT, IN A NEW AND UNUSED CONDITION, WITH A DATED PROOF OF PURCHASE, TO 

THE PLACE OF PURCHASE WITHIN THIRTY (30) DAYS FROM DATE OF PURCHASE FOR A FULL REFUND 

LESS SHIPPING. 

 

THE INSTALLATION OF THIS PRODUCT INDICATES THAT THE BUYER HAS READ AND UNDER-

STANDS THIS AGREEMENT AND ACCEPTS ITS TERMS AND CONDITIONS. 

 

Technical Support: 

 

 

 

 

 

 

 

 

Diesel Performance Products, Inc. 

16240 State Hwy O Suite B 

Marthasville, MO 63357 

636-433-5410 

Содержание T D08 095G

Страница 1: ...LLATION MANUAL APPLICATION T D08 095G 95GPH 16 18psi T D08 150G 150GPH 16 18psi Cummins 5 9L 24 Valve Standard Pickup Truck 1998 5 2004 Note Cab and Chassis may require modifications Revision Date 10 12 2015 ...

Страница 2: ...to our network of dealers so our customers needs and expectations will be exceeded To help insure you receive the proper system and customer support at the local level FASS has a VIP and Authorized Dealer network representing FASS products This is one reason you must purchase through a dealer to comply with our warranty policies If you do not there is no warranty We recommend you go to www FASSrid...

Страница 3: ...ne damage Secure vehicle from ROLLING Cab and Chassis may require modifications Consult vehicle s manufacturers instructions concerning the electrical system before at tempting any electrical connections Be sure that the serial on this installation manual matches that of the outside of the box Flush and clean all brass fittings and fuel line from debris Keep debris from entering the internals of t...

Страница 4: ...ts in accuracy and efficiency due to training communication and our relationship with our dealer network we recommend a ViP FASS dealer for the installation They are prepared to install the FASS fuel pumps with the most effi ciency If a situation problem arises during the installation they are the most pre pared for that situation problem DPPI is not responsible for any installation mis takes 5 If...

Страница 5: ...4 Install Fuel Line Step 5 Check Installation 95 or 150 GPH 16 18 PSI Approximately A fuel pressure gauge is highly recommended to identify fuel filter life and to prevent engine damage R Fuel Return to Tank E To Engine Serial Number Location G Fuel Pressure T Fuel Inlet Electric Heater Port H Coolant Heater 2nd Electric Heater Port ...

Страница 6: ...Contents FL 1002 x17 WH 1002 MP 9020 PBR 2001 PFB 2002 ...

Страница 7: ...Package Contents PL 1005 10 301 10 300 PL 2003 DIPF 1003 QD 1001 RM 1004 HC 1004 HC 1001 Ring Terminal 4 Hex Bolt 3 8 16x 1 1 2 3 Hex Bolt 1 4 20x1 3 4 4 Locking Nut 3 8 3 WA 1001D 4 3 8 Washers RS 2002 RS 2001 ...

Страница 8: ...attach red wire of the WH 1002 to the positive battery terminal Attach green wire to a clean ground preferably the negative battery terminal Secure fuse block in a location protected from outside elements The use of corrosion preventative spray is recom mended E Route the WH 1002 wire harness along the frame rail to the mounting location of the FASS fuel pump Step 1 Install Electrical Harness The ...

Страница 9: ...e QD 1001 addressed in the previous step Loop fuel line over frame will be addressed in step Installing Fuel Line Plug or seal factory line or remove B Filler neck removed for clarity Insert position into cut filler neck RM 1004 with the junction pipe aiming to outside of bed Clamp rub ber and RM 1004 using both HC 1004 s and factory clamps Step 2 Prepare suction Return lines Some of the photo s a...

Страница 10: ...NOTE ATTENTION While installing fittings into Titanium pump DO NOT Apply side pressure to draw tube of pump Improper Proper ...

Страница 11: ...ommended B For fitting purposes Secure PBR 2001 to pump assembly lightly with 3 1 4 20x1 3 4 bolts and 3 WA 1001D This will assembly will be used in future steps for correct fitting of brackets Note Bracket maybe flipped to accommodate your application NOTE Before installing fittings make sure to inspect for burs or flare imperfections When cutting fuel line make sure to blow out line to keep debr...

Страница 12: ...erally spray WD 40 or equivalent into water separator nipple lubricating Gerotor E Position the PBR 2001 to the PFB 2002 pump assembly at the mounting location and check for fit Once location is established mark location for mounting in next step D Secure PFB 2002 and RS 2001 with bed bolt in previous step C Unbolt driver side front bed bolt from bed retain bolt for future use Align RS 2001 with P...

Страница 13: ...e 3 1 3 4 bolts and 3 WA 1001D spacers to mount the pump to the bracket G Assemble the FASS pump bracket PBR 2001 using the RS 2002 spacer between PFB 2002 and PBR 2001 bracket with 4 3 8 bolts nuts and washers Note Torque bolts not flange nut ...

Страница 14: ...ilters Attach to system and hand tighten Fuel Filter Install FF 3003 on side of pump with draw tube in the middle of the filter nipple Water Separator Filter Install FS 1001 on water separator nipple without the draw tube Make sure to insert O Ring provided on nipple ...

Страница 15: ...02 to length Insert PL 1005 in line using oil Attach to 10 301 Torque to 18 ft lbs B Route fuel line from the R fitting to RM 1004 in the filler neck with a gentle bend Cut and insert the PL 1005 fitting to the hose Use oil Attach fitting to the R port Torque to 18 ft lbs C Insert PL 1005 in remaining fuel line Connect to the E port of the FASS system Use oil Torque to 18 ft lbs Route this line up...

Страница 16: ...on pump E Measure and cut fuel line Insert PL 2003 90 Push Lok fitting using oil Install fitting to DIPF 1003 Torque to 18 ft lbs Note Secure all fuel lines with cable ties Cable ties are an economical way to prevent the possibility of problems occurring The factory suction line can be capped off or removed from the truck Make sure to drain fac tory filter The openings on the filter and tank will ...

Страница 17: ...rrent flash for your truck Do you have a WH 1002 If yes refer to the WH 1002 section located in Electrical Step 5 Review Installation Blow out any open lines cover any open ports Bolts and fasteners properly tightened Electrical harness and fuel lines secured and properly tightened Reconnect the battery Has the system been primed 1 Turn key to the ignition position turning on the FASS pump for 15 ...

Страница 18: ...e O Ring must be put back on suction side of pump Failure to do so can result in priming issues cavitation or pressure loses To assist with priming your FASS pump crack the FF 3003 Put power to the FASS pump to activate the pump When the tone of the pump changes you can tighten up the fuel filter If you need a video of the priming process go to www FASSride com Step 5 Review Installation ...

Страница 19: ...5 4M Donaldson P551000 10M Donaldson P551311 3M Donaldson P551001 10M Donaldson P551313 3M Fleetguard FS1282 14M Donaldson P553203 3M Fleetguard FS 1000 10M Donaldson P557440 6M Fleetguard FS 1001 10M Fleetguard FF5320 2M Fleetguard FS 1009 14M Fram P8334 2M Fleetguard FS 1212 14M Hastings FF1079 2M LuberFiner LFF8011 Wix 33352 6M LuberFiner LFF8000 Wix 33528 2M Motorcraft FD818 14M Wix 33674 2M W...

Страница 20: ...el Performance Products Inc will repair without cost any product found to be defective during the warranty period parts only or at its option will replace such products in exchange for the product Repair or replacements are warranted for the remainder of the original warranty peri od All Warranty claims are subject to approval by Diesel Performance Products Inc A Return Material Authorization RMA ...

Страница 21: ...NOTES ...

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