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Step 1: 

Mounting the FASS 

 

a. 

Remove frame mounted primary fuel and/or water separator. 

Note:  The  photo‟s  in  this  manual  are  from  a  sample  of  applications  and  are  to  be 
used for a guideline as your specific application may be different. The text is accu-
rate and the photo again is to “ONLY” be used for a guideline. 
 
Use thread tape or pipe sealant on “ALL” male pipe threads, do not use on male 
flared fittings. 

b. 

“ONLY” if  a 90°  fitting is  to  be used (as seen in this photo) follow these 
steps: 
 
1.   

Remove upside down “T” Block pump assembly by removing the 4 

 

bolts holding it to the FASS filter base. Pay attention to the o-rings 

 

(2) and ball(1). 

2.   

Remove the fuel manifold and assemble 90° fitting directing it in the 

 

correct direction. 

3.   

Reassemble fuel manifold then pump assembly to FASS filter base 

 

making  sure  all  o-rings  &  the  ball  are  seated  in  their  proper  place. 

Attach BR-2001 to back of system using the  washers and 1/4” bolts. Use 
2 shortest on the system base. 

c. 

Position system where it will be mounted. Mark the (4) mounting points 
of  which  prior  holes  may  be  used.  Drill  these  marked  locations  with  a 
13/32 bit.  

d. 

e. 

Assemble to frame using the (4) - 3/8” bolts & flange nuts placing the RS-
1001 between the frame and bracket. 

Apply motor oil to o-rings located on filters. Attach to system and torque 
appropriately 

f. 

Содержание HEAVY DUTY Series

Страница 1: ...Part Number HD 150G Application MBE 4000 Accessory FLK S04 Revised 10 2 10...

Страница 2: ...roducts we make as each product is backed by an industry leading warranty Our R D department in conjunction with our Dealer Support department is continually searching for ways to improve quality expa...

Страница 3: ...satisfied with the dealership s response you can either email or call FASS Email Techsupport FASSride com with the following information Your Name address and daytime phone number Model and Serial Nu...

Страница 4: ...our kits with the UIM label in the model number A fuel pressure gauge is highly recommended to identify fuel filter life and to prevent engine damage Machining Port Only H Fuel Heater Port E To Engine...

Страница 5: ...Line Step 4 Separate Return Supply Fuel Step 5 Install Electrical Harness Step 6 Check Installation Fuel System Suggested Location In place of the primary fuel filter Factory Fuel Pump Clean Fuel Rem...

Страница 6: ...04S x 15 13 32 Steel Braided Fuel Line FL 1001G x 5 3 8 Rubber Fuel Line 8 212 x 5 8 250 x 2 10 298 x 4 3 8 x 1 2 mpt x male Flare BF 1016 8 211 x 3 10 260 x 2 1 4 x 1 2 fpt x mpt 10 299 8 260 x 2 1 4...

Страница 7: ...s holding it to the FASS filter base Pay attention to the o rings 2 and ball 1 2 Remove the fuel manifold and assemble 90 fitting directing it in the correct direction 3 Reassemble fuel manifold then...

Страница 8: ...uel line into female end reverse threads then apply a modest amount of oil to the interior lining Secure female end in vise Oil male end of 8 211 and assemble into female end The male portion should t...

Страница 9: ...of the open fuel line attach to 10 298 of the T assemble being covered d Assemble the 2nd T using 1 8 250 2 10 298 1 PL 1001 as seen in the photo e Attach the line completed in step b to the return p...

Страница 10: ...e exact same length Later it will install as seen m Cut the remaining fuel line to the Exact same length line as the line in step f n Assemble 1 of each 8 211 8 212 into each line addressed in steps f...

Страница 11: ...Caution There are 2 banjo washers per banjo bolts be careful not to loose e Refer to step A trace the fuel line from the banjo with 2 inlets to the rear connecting point of the engine This is the eng...

Страница 12: ...discussed in Step 2 d Drill a 1 hole through the engine cover to gain access to this T Isolate the fuel line from rubbing the engine cover by wrapping a piece of fuel line around the fuel line and se...

Страница 13: ...i tion a good source is the ignition switch or the fuel panel b Step 6 Review Installation Secure a Bolts and fasteners properly tightened b Electrical harness and fuel lines secured and properly tigh...

Страница 14: ...nt in this port and connect the FASS return to the vent port for cosmetic s Not Recommended a Stand a 1 2 T on end in the place of original engine May cause back return b Route engine return to side e...

Страница 15: ......

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