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E-Z HAUL UTILITY WAGON / TRAILER
YOU MUST READ THIS DOCUMENT BEFORE YOU
BEGIN TO ASSEMBLE THE EXPANDED METAL DECK
.
Thank you for purchasing this expanded metal deck. When
properly assembled and maintained, this product will
provide years of reliable service. These instructions include
helpful hints and important information needed to safely
assemble and properly maintain the metal deck. Please
read these instructions
before
you begin.
If you have any questions during the assembly, contact
Customer Service for assistance.
SAFETY PRECAUTIONS
After installation, periodically check nuts and bolts to
make sure they are tight and secure.
Do not use the expanded metal deck if any part is
broken or damaged.
This expanded metal deck is not a toy. Do not allow
children sit or play on the deck.
REQUIRED TOOLS
The following list identifies the main tools needed for
assembly.
Wrenches or socket and ratchet set
Medium Adjustable Wrench
Small hammer to align brackets
UNPACK AND IDENTIFY PARTS
The following steps will ensure that you have all the
necessary parts before you begin the assembly.
Unpack the contents of the shipment and place where
you can easily inventory the parts.
If anything is missing or you have questions, consult
the Pictorial Parts List, or contact Customer Service at
1-800-245-9881.
NOTE:
At this time, you do not need to open the plastic
bag containing smaller parts such as fasteners or
washers.
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ASSEMBLY NOTE
There are different ways to complete the assembly of the
expanded metal deck kit. Read through the information that
follows and determine which method works best for your
application. Regardless of the method used,
read through
these instructions before you begin
to get an overview of
the expanded metal deck assembly procedure.
It is the customer's responsibility to determine the best and
easiest way to attach the expanded metal deck to the trailer
frame based on experience and available assistants.
Method 1
(requires one person for assembly):
The instructions on the following pages describe first
attaching the deck supports to the trailer frame and then
attaching each expanded metal deck to the deck supports.
This method works best when one person is assembling
the deck and attaching it to the trailer frame.
NOTE:
If this method is used, it will be necessary to work
from the underside of the frame to install and tighten most
mounting bolts.
Method 1 is illustrated on the following
pages.
Method 2
(requires assistance to set deck on trailer frame):
This method works best when additional assistants are
available to set the assembly onto the frame. Access to
mounting bolts is easier using Method 2.
Method 2 is not
illustrated in the following pages.
Follow these quick steps to first assemble the decks, and
then to attach them to the trailer frame:
Verify that the 103446 trailer frame is assembled to its
shortest length (shown in Step 1 on page 4).
Properly positioned the three (3) decks on a clean
surface with their topside down (see parts page).
Using the mounting bolts, connect the separate decks
and tighten the bolts (see parts page).
Attach the deck supports to the expanded metal deck
assembly (see parts page for part identification).
With assistance, carefully flip the assembly over and lift
it onto the trailer frame.
Secure the assembly to the deck support mounting
brackets on the trailer frame (see Step 2 on page 4).
Verify that all bolts are tight, including the deck support
mounting bracket bolts of the trailer frame.
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