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Forest Crane C 3,8D

© 2005 FORS MW Ltd www.forsmw.com

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INTRODUCTION

This manual deals with forest crane C 3,8D

and  contains  all  the  operating  and  maintenance
instructions you need for using the loader safely
and correctly.
Even  if  you  are  experienced  user  of  this  kind  of
equipment,  read  this  manual  carefully.  It
contains  information  that  enables  the  loader  to
be used efficiently and safely.

Regular maintenance is essential for troublefree,
efficient  and  economical  utilization.  The  loader
delivered  testrun  and  testloaded.  The  control
valve  and  hydraulic  cylinders  are  tested
separately.  Test  operation  at  the  factory  is
performed  by  using  universal  hydraulic  oil  (see
lubricating instructions).
It is the operator duty to familiarize and obey all
safety  precautions  and  instructions  carefully.

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Содержание C 3,8D

Страница 1: ...This picture shows CT 6 5 10 D INSTRUCTION BOOK FARMA CT 3 8 6 SERVICE AND SPARE PARTS ...

Страница 2: ...This picture shows CT 6 5 10 D INSTRUCTION BOOK GRAPPLE LOADER FARMA C 3 8 D SERVICE AND SPARE PARTS ...

Страница 3: ...L 4 2 4 GRAPPLE FARMA 0 12 10 2 5 HYDRAULIC CYLINDERS 11 2 6 ROTATOR FMTR 30 12 2 7 TECHNICAL DATA 13 2 8 WORKING AREA 14 3 OPERATING INSTRUCTIONS 15 3 1 SAFETY 15 3 2 PRACTISING 16 3 3 INSTRUCTIONS FOR SAFE OPERATION 17 3 4 DAILY INSPECTIONS 18 3 5 ACTING IN DANGEROUS SITUATION 18 3 6 WORKING AT EXTREME CONDITIONS 19 4 MAINTENANCE INSTRUCTIONS 20 4 1 SAFETY 20 4 2 GENERAL 20 4 3 CHANGING HYDRAULI...

Страница 4: ...s manual carefully It contains information that enables the loader to be used efficiently and safely Regular maintenance is essential for troublefree efficient and economical utilization The loader delivered testrun and testloaded The control valve and hydraulic cylinders are tested separately Test operation at the factory is performed by using universal hydraulic oil see lubricating instructions ...

Страница 5: ...Forest Crane C 3 8D 2005 FORS MW Ltd www forsmw com Page 2 2 TECHNICAL SPECIFICATION 2 1 CONSTRUCTION OF THE LOADER ...

Страница 6: ...cylinder 90 40 300 1 38 21023 M14 130000 003 Glide bearing 1 39 21024 Spring washer Ø8 24 40 21025 Bolt M8 25 24 41 21026 M14 130000 001 Rack 2 42 21027 Sealing 55 39 29 8 4 43 21028 M14 130000 005 Piston 4 44 21029 M14 130000 002 Glide bearing 4 45 21030 M14 130000 004 Glide bearing 1 46 21031 M14 130000 006 Cover washer 1 47 21032 Lockring SGA80 1 48 21033 M14 000030 000 Valve 1 49 21034 Adapter...

Страница 7: ...Forest Crane C 3 8D 2005 FORS MW Ltd www forsmw com Page 4 2 3 HYDRAULIC DISTRIBUTOR HC D9 GENERAL ...

Страница 8: ... 3 8D 2005 FORS MW Ltd www forsmw com Page 5 Inlet section 15912 Pos Quantity Code Description Dimension 1 1 14037 Pilot operated pressure relief valve 175 bar 2 1 430146001 Relief valve plugged 3 1 423410041 Bracket ...

Страница 9: ...mw com Page 6 First working section 15913 Pos Quantity Code Description Dimension 1 1 320746002 Spool return action kit 2 1 8999 Anti shock valve 130 A bar 3 1 320346001 Handle kit 4 1 8999 Anti shock valve 130 A bar 5 1 320246001 Check valve kit ...

Страница 10: ...mw com Page 7 Second working section 15516 Pos Quantity Code Description Dimension 1 1 320746002 Spool return action kit 2 1 5128 Anti shock valve 175 A bar 3 1 320346001 Handle kit 4 1 13171 Anti shock valve 90 A bar 5 1 320246001 Check valve kit ...

Страница 11: ...mw com Page 8 Third working section 15914 Pos Quantity Code Description Dimension 1 1 320746002 Spool return action kit 2 1 5128 Anti shock valve 175 A bar 3 1 320346001 Handle kit 4 1 13171 Anti shock valve 90 A bar 5 1 320246001 Check valve kit ...

Страница 12: ... 14938 Pos Quantity Description Dimension 1 1 320246001 Check valve kit 2 1 320346001 Handle kit 3 1 320746002 Spool return action kit Section Code 5th working section 14938 6th working section 14938 7th working section 14938 Olutet section 11999 Tie rod kit 300146007 Gasket kit JSP14600027 ...

Страница 13: ...00 Tie rod 12A 1 24 37016013 M14 010000 001 Distance ring 2 25 911255 Lock ring SGA25 2 26 37016005 F13 000010 000 Grip outside 1 27 37016024 M14 010050 000 020 Axlebolt 1 28 37016014 M14 010000 002 Distance ring 4 29 313113 M14 100200 000 010 Hydraul cylinder 63 32 130 1 30 37016010 F43 000030 000 Body 1 31 37016045 F43 000040 000 010 Tie rod 12B 1 32 34016025 M14 010050 000 030 Axlebolt 2 33 370...

Страница 14: ...19 56313 Lock ring SGH 55 2 20 56314 Lock ring SGA 87 1 21 56315 Lock ring N 72290 1 23 56316 Grease nipple 1 8 2 24 56317 Joint bearing GE35ES 2 Beam cyl 80 40 300 Production no F14 100100 000 Pos no Art no Number Sparepart Dimension Pcs 1 56001 F14 100120 000 Piston rod 1 2 56002 F14 100110 000 Tube 1 4 56003 F13 100100 001 Front bush 1 5 56004 F13 100100 002 Piston 1 8 56005 Scrape ring AS40 50...

Страница 15: ... Stator ring 1 6 MTR 30 007 Wing 5 7 MTR 30 008 Spring 10 8 MTR 30 009 Adapter 2 9 GB 6 Tredo 3 8 Tightening washer 6 10 11 0101 6 3 8 Adapter 4 12 MC6S 12 9 M10x70 Bolt 10 13 MTR 835 02 Plug 1 14 MTR 45 011 Washer 1 15 MTR 30 015 Pin 2 16 MTR 45 009 Protection washer 1 17 MTR 45 010 Washer 1 18 KI 310 60 70x7 5 Sealing 1 19 GHH R 40 47 5x3 2 Sealing 2 20 OR 122 0x2 50 N70 O ring 2 21 Bolt 2 22 Sp...

Страница 16: ...m 22 Outreach m 3 8 Recommended pump capacity l min 15 30 Working pressure bar 180 Lifting power full reach kg 300 Revolving moment kNm 3 Turning angle 360 Loader weight kg 260 Valve HC D9 7 levers GRAPPLE m 2 0 12 Opening max mm 780 Smallest appr diam mm 30 Weight kg 50 ROTATOR FMTR 30 Revolving moment Nm 700 Weight kg 17 ...

Страница 17: ...Forest Crane C 3 8D 2005 FORS MW Ltd www forsmw com Page 14 2 8 WORKING AREA ...

Страница 18: ... vehicle must be on stable ground and positioned securely Support legs must be used while loading to prevent the loader tipping over Don t forget to lift the support legs up before moving to another place Use vehicles parking brakes during the loading Do not exceed maximum loading values Never leave the boom on UP position without supervising Do not use the loader for personnel lifting In installa...

Страница 19: ...ts become slower when the same oil flow is divided to several cylinders Move control levers smoothly and steadily avoid quick and jerky movements In practice operation it is beneficial to adjust pumps output as low as possible This makes avoiding sudden movements easier After getting accustomed to loaders movements choose the engine speed so that operation is efficient but you still have movements...

Страница 20: ... THE LOADER Do not turn the crane before load is sufficiently high Take special care when lifting a heavy load from platform while turning the crane sideways MANIPULATING THE LOAD NEVER DRIVE LOADER FROM ONE EXTREME POSITION TO OTHER WITH SPEED THIS MAY CAUSE OVERTURNING OF VEHICLE AND LOADER AND ALSO DAMAGING OF BEARINGS Avoid loading on a slanted ground or at least work with extreme cautiousness...

Страница 21: ...e lubricating instructions Drive through every function to its extreme position Check that the oil is on level as shown in figure The oil level needs to be checked regularly The oil level needs to be filled up to 1 cm underneath the refilling hole For direction of plug se arrow above 3 5 ACTING IN DANGEROUS SITUATION IF THE LOADER STARTS TO FALL OVER LOWER THE LOAD CAREFULLY TO THE GROUND Do not d...

Страница 22: ...se fatal voltage between legs at about 20 meters away you are safe 3 6 WORKING AT EXTREME CONDITIONS Recommended working temperature range for loader is 30 C up to 40 C Note that working at low temperatures accelerates hydraulic gaskets wearing and increases hydraulic hoses exposure to damages and steel constructions exposure to brittle fracture When working at lower temperature than it is recomme...

Страница 23: ...essure oil jet can penetrate skin and cause serious burns and damages High pressure oil is also highly flammable Do not work under such device that is sustained only by hydraulics During maintenance use supports Do not detach boom cylinders until booms are lowered the hydraulic system de pressurized and loader supported to prevent overturning Avoid direct skin exposure with oil Avoid getting oil i...

Страница 24: ...eals at the same time The piston cannot be split The seals must be slipped over the piston edge Be careful not to break the seals when fitting them in place 1 After removing the old seals clean the grooves carefully before fitting the new seals into place 2 Lubricate the new seals with hydraulic oil 3 Open the pistons lock nut 4 Screw the piston off 5 Withdraw the guide piece from the rod 6 Change...

Страница 25: ...orking hours 1 Slewing bearings 1 Grease 50 h 2 Articulation 3 Grease 50 h 3 Cylinder end 6 Grease 50 h 4 Rotator 1 Grease 50 h 5 Grapple 8 Grease 50 h Loader model Oil volume C 3 2 1 litre C 3 5 1 litre C 3 8 1 litre C 4 6 S 2 5 litre C 4 6 D 2 5 litre C 5 1 2 5 litre C 6 0 2 5 litre C 6 5 1 litre 1 2 2 3 4 3 1 2 3 5 ...

Страница 26: ...This picture shows CT 6 5 10 D INSTRUCTION BOOK FARMA T 6 SERVICE AND SPARE PARTS ...

Страница 27: ...IFICATION 2 2 1 CONSTRUCTION OF THE TRAILER 2 2 2 SPAREPART LIST FOR TRAILER T 6 3 2 3 HYDRAULIC CYLINDERS 4 2 4 TECHNICAL DATA 5 3 OPERATING INSTRUCTIONS 6 3 1 SAFETY 6 3 2 INSTRUCTIONS FOR SAFE OPERATION 7 3 3 WORKING AT EXTREME CONDITIONS 8 4 MAINTENANCE INSTRUCTIONS 8 4 1 SAFETY 8 4 2 LUBRICATION 9 ...

Страница 28: ...orrectly Even if you are experienced user of this kind of equipment read this manual carefully It contains information that enables the trailer to be used efficiently and safely Make sure that this trailer corresponds to your demands Regular maintenance is essential for troublefree efficient and economical utilization It is the operator duty to familiarize and obey all safety precautions and instr...

Страница 29: ...TRAILER T 6 2005 FORS MW Ltd www forsmw com Page 2 2 TECHNICAL SPECIFICATION 2 1 CONSTRUCTION OF THE TRAILER ...

Страница 30: ...e nipple 1 8 7 12 14012 M14 090000 000 Bogie side 2 13 14013 Glide bearing PAP2530P10 8 14 14014 Wheel 11 50 80 15 3 4 15 14015 Wheel nut 24 19 14016 M14 140000 000 010 Stabilizer leg 1 20 14017 M13 000010 000 Pull hook 1 23 14018 M14 000000 001 010 Distance ring 4 24 14019 M14 000000 002 Axle bolt 2 25 14020 Split pin ø4 40 7 26 14021 M14 100100 000 020 Hydraulic cylinder 63 32 300 2 27 14022 M14...

Страница 31: ...M14 100110 000 020 Tube 1 4 55603 M13 100300 001 Front bush 1 5 55604 M13 100300 002 Piston 1 8 55605 Scrape ring AS 32 45 7 10 1 9 55606 Sealing NI300 32 47 10 1 10 55607 Buch DFI 32 35 1 4 0 1 11 55608 Sealing Simco 5 2 63 47 29 8 1 13 55609 0 ring 52 2 5 7 1 14 55610 0 ring 32 2 3 0 1 15 55611 Sealing SRA 63 5 1 1 5 1 16 55612 Sealing SRI 32 2 6 1 0 2 19 55613 Lock ring SGH 42 2 20 55614 Lock r...

Страница 32: ...FORS MW Ltd www forsmw com Page 5 2 4 TECHNICAL DATA TRAILER T 6 6 t Loading area m2 1 4 Ground clearance mm 400 Center beam mm 120x120x6 3 Axle mm 60x60 Length m 4 2 Width m 1 8 Wheels 11 5 80 15 3 Loader weight kg 900 ...

Страница 33: ... use the trailer until you are familiar with the controls Before loading works ensure there is no one in danger zone 20 m DON T FORGET TO LIFT THE SUPPORT LEGS UP BEFORE MOVING TO ANOTHER PLACE Operator must have full visibility all over working area The vehicle must be on stable ground and positioned securely Support legs must be used while loading to prevent the trailer tipping over Use vehicles...

Страница 34: ...OT USE SUPPORT LEGS FOR LIFTING THE LOAD USE SUPPORT LEGS ONLY FOR SUPPORTING THE TRAILER MANIPULATING THE HYDRAULIC FUNCTIONS NEVER CONTROL THE HYDRAULIC FUNCTIONS FROM ONE EXTREME POSITION TO ANOTHER WITH SPEED THIS MAY CAUSE OVERTURNING THE TRAILER Avoid loading on a slanted ground or at least work with extreme cautiousness When working on a slanted surface load less than usual ALWAYS ENGAGE TH...

Страница 35: ...TENANCE INSTRUCTIONS BEFORE SERVICE OR MAINTENANCE WORKS DO NOT ATTEMPT TO PERFORM SUCH MAINTENANCE WORKS WHICH YOU DO NOT FULLY UNDERSTAND Repair all safety endangering defects immediately Check that the trailer is on a level and stable ground Use vehicles parking brake during maintaining the trailer Make sure that nobody can unnecessarily have access to trailers or vehicles controls Never attemp...

Страница 36: ...TRAILER T 6 2005 FORS MW Ltd www forsmw com Page 9 4 2 LUBRICATION Recommended grease BP LS EP2 I 21M PAY SPECIAL ATTENTION TO THE TOWBAR CYLINDER GREASE IT AFTER EVERY 50 WORKING HOURS ...

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