
Oil Burner Installation and
Operation Instructions
Compressor Assembly
• Locate the compressor in a clean
operating area away from the dryer. Locate
inside a shelter when possible.
• Fill compressor with oil supplied before
starting. See operators manual for compres-
sor.
• Do NOT install a shutoff valve on the com-
pressor inlet, outlet or line to the manifold.
• Check for correct rotation of compressor on
startup.
Air Manifold Assembly
• Mount manifold assy to dryer per attached
drawings. Mount manifold with condensate
drain pointing down.
• Connect manifold outlet to burner with
1/2 inch hose supplied.
• Connect manifold to compressor using a
1/2 inch hose. 50 feet have been supplied
• Do NOT install a shutoff valve on the com-
pressor inlet or outlet or lines to the tank.
Oil Pump Assembly
• Install the oil pump assy to the LH front
body supports as shown in attached drawing.
• Connect the pump outlet to the oil manifold.
• Connect the oil manifold to the burner
plumbing assy using 1/4 inch hose supplied.
• Connect a suction line from the tank to the
pump. Line must be adequately sized so that
inlet suction does not exceed 17" hg.
Minimum size is 1/2 inch diameter.
• Connect a return line from the pump to the
tank. Use a minimum of 3/8 inch diameter
line.
• Check for correct rotation on startup. CCW
as view from shaft end of pump or fan end of
motor.
Burner Test Fire
1. Check rotation of compressor by bumping the
pump/compressor switch. Compressor should
rotate CW as viewed from the shaft end of com-
pressor.
2. Check rotation of pump. Pump should run
CCW as view from the shaft end of pump or fan
end of motor.
3. Open the suction and return line valves going
4
to the oil tank. With compressor circuit breaker
off, turn pump switch ON and check for pressure
on outlet gauge. Pressure should read 100 psi.
Adjust pump pressure as required. Check pres-
sure on pump inlet. Inlet pressure should be less
than 17 inches of Hg.
4. Turn on the compressor circuit breaker and
turn pump switch ON. Compressor should begin
building pressure in tank up to 45-50 psi. This
may take 10-15 seconds. Adjust relief valve on
air manifold as required to achieve the 45-50 psi.
Pressure must be in a range between 35 and 60
psi in order to fire the burner.
5. With the high fire valve OFF, turn the burner
switch to the ON position. Following a 30 second
purge period, the burner should attempt to ignite
for 4 seconds and then lockout. The red lockout
light will come on. The dryer will shut down after
a 2-3 minutes unless the flame control is reset or
the burner switch is turned OFF. The dryer shut-
down time can be adjusted by resetting the 3TR
timer located in the ASC box behind the control
front panel.
6. Reset the flame controller by pressing the red
lockout switch. The dryer must be powered, the
pump/compressor switch ON and the burner
switch ON in order to reset the flame control.
When the flame controller is reset (red lockout
light off), it will begin a 30 second purge period
and then try to reignite unless the burner switch is
turned OFF. Turn the burner switch off at this
time.
7. Turn the high fire valve approximately 1/3 on
and the low fire valve approximately 1/3 on. With
pump/compressor and fan motors on, turn the
burner switch to ON. Burner should light immedi-
ately following a 30 second purge period. The
amber light on the burner switch will indicate that
the flame has been proven. Check that the oil
pressure on the burner is in the correct range.
8. Observe fire through the hole in the dryer
access door. Check the quality of the flame
through the normal operating range of pressures
by using the high fire valve to change firing rates.
Typically, no atomizing air adjustment is needed
over the full range of firing rates. The lowest fire
Содержание C2100A Series
Страница 2: ......
Страница 6: ...6 Fig 3 Control panel Fig 4 Air manifold assembly contpanel tif airmanassy tif ...
Страница 7: ...7 Fig 5 Compressor assembly compassy tif ...
Страница 8: ...8 Fig 6 Air oil burner schematic aoburnersc tif ...
Страница 9: ...9 Fig 7 Power circuit C21AE 1 Y D 1 oil burner page 1 of 6 4b0484a tif ...
Страница 10: ...10 Fig 7 Power circuit C21AE 1 Y D 1 oil burner page 2 of 6 4b0484b tif ...
Страница 11: ...11 Fig 7 Power circuit C21AE 1 Y D 1 oil burner page 3 of 6 4b0484c tif ...
Страница 12: ...12 Fig 7 Power circuit C21AE 1 Y D 1 oil burner page 4 of 6 4b0484d tif ...
Страница 13: ...13 Fig 7 Power circuit C21AE 1 Y D 1 oil burner page 5 of 6 4b0484e tif ...
Страница 14: ...14 Fig 7 Power circuit C21AE 1 Y D 1 oil burner page 6 of 6 4b0484f tif ...
Страница 15: ...15 Fig 8 Power circuit C21AE 2 Y D 2 oil burner page 1 of 8 4b0485a tif ...
Страница 16: ...16 Fig 8 Power circuit C21AE 2 Y D 2 oil burner page 2 of 8 4b0485b tif ...
Страница 17: ...17 Fig 8 Power circuit C21AE 2 Y D 2 oil burner page 3 of 8 4b0485c tif ...
Страница 18: ...18 Fig 8 Power circuit C21AE 2 Y D 2 oil burner page 4 of 8 4b0485d tif ...
Страница 19: ...19 Fig 8 Power circuit C21AE 2 Y D 2 oil burner page 5 of 8 4b0485e tif ...
Страница 20: ...20 Fig 8 Power circuit C21AE 2 Y D 2 oil burner page 6 of 8 4b0485f tif ...
Страница 21: ...21 Fig 8 Power circuit C21AE 2 Y D 2 oil burner page 7 of 8 4b0485g tif ...
Страница 22: ...22 Fig 8 Power circuit C21AE 2 Y D 2 oil burner page 8 of 8 4b0485h tif ...
Страница 23: ...23 Fig 9 Layout assembly C2120AE single burner 4d0246a tif 4d0246b tif ...
Страница 24: ...24 Fig 10 Layout assembly C2120AE dual burner 4d0252a tif 4d0252b tif ...
Страница 25: ...25 Fig 11 Fuel oil pkg OBP1 C2125AE page 1 of 2 4d0247a tif ...
Страница 26: ...26 Fig 11 Fuel oil pkg OBP1 C2125AE page 2 of 2 4d0247b tif ...
Страница 27: ...27 Fig 12 Fuel oil pkg OBP2 C2125AE page 1 of 2 4d0253a tif ...
Страница 28: ...28 Fig 12 Fuel oil pkg OBP2 C2125AE page 2 of 2 4d0253b tif ...
Страница 29: ...29 Fig 13 Layout assembly C2140 30AE single burner page 1 of 2 4d0251a tif ...
Страница 30: ...30 Fig 13 Layout assembly C2140 30AE single burner page 2 of 2 4d0251b tif ...
Страница 31: ...31 Fig 14 Layout assembly C2140 30AE dual burners page 1 of 3 4d0250a tif ...
Страница 32: ...32 Fig 14 Layout assembly C2140 30AE dual burners page 2 of 3 4d0250b tif ...
Страница 33: ...33 Fig 14 Layout assembly C2140 30AE dual burners page 3 of 3 4d0250b tif ...
Страница 34: ...34 Fig 15 Manifold assembly air compressor single dual burner 3c0817 tif ...
Страница 35: ...35 Fig 16 Compressor assembly air fuel oil burner 3d0516a tif 3d0516b tif ...
Страница 36: ...36 390569a tif 3d0569b tif Fig 17 Pump assembly fuel oil 50HZ 60HZ applications ...
Страница 37: ...37 Fig 18 Manifold assembly fuel oil single dual burners 3c0816a tif 3c0816b tif ...
Страница 38: ...38 Fig 19 Plumbing assembly burner fuel oil burners 3c0812 tif ...
Страница 39: ...39 Fig 20 Fuel oil nozzle cone assy 28 36 39 fuel oil burners 3d0538 tif ...
Страница 40: ...40 Fig 21 Honeywell burner control assembly 4c0342 tif ...
Страница 41: ...41 Fig 22 Power chassis C2120AE 25AE 380 415 1 Y Delta 1 oil burner page 1 of 2 4c0366a tif ...
Страница 42: ...42 Fig 22 Power chassis C2120AE 25AE 380 415 1 Y Delta 1 oil burner page 2 of 2 4c0366b tif ...
Страница 43: ...43 Fig 23 Power chassis C2130AE 40AE 380 415 2 Y Delta 2 oil burner page 1 of 2 4c0364a tif ...
Страница 44: ...44 Fig 23 Power chassis C2130AE 40AE 380 415 2 Y Delta 2 oil burner page 2 of 2 4c0364b tif ...
Страница 45: ...45 Fig 24 ASC Control panel C21AE page 1 of 3 4d0249a tif ...
Страница 46: ...46 Fig 24 ASC Control panel C21AE page 2 of 3 4d0249b tif ...
Страница 47: ...47 Fig 24 ASC Control panel C21AE page 3 of 3 4d0249c tif ...
Страница 48: ...48 Fig 25 Burner box assembly fuel oil page 1 of 2 3c0815a tif ...
Страница 49: ...49 Fig 25 Burner box assembly fuel oil page 2 of 2 3c0815b tif ...
Страница 50: ...50 Fig 26 Fan heater assembly 24 10hp fuel oil page 1 of 3 3d0580a tif ...
Страница 51: ...51 Fig 26 Fan heater assembly 24 10hp fuel oil page 2 of 3 3d0580b tif ...
Страница 52: ...52 Fig 26 Fan heater assembly 24 10hp fuel oil page 3 of 3 3d0580c tif ...
Страница 53: ...53 Fig 27 Heater assembly 28 fuel oil page 1 of 3 3d0577a tif ...
Страница 54: ...54 Fig 27 Heater assembly 28 fuel oil page 2 of 3 3d0577b tif ...
Страница 55: ...55 Fig 27 Heater assembly 28 fuel oil page 3 of 3 3d0577c tif ...
Страница 56: ...56 Fig 28 Heater assembly 36 fuel oil page 1 of 3 3d0576a tif ...
Страница 57: ...57 Fig 28 Heater assembly 36 fuel oil page 2 of 3 3d0576b tif ...
Страница 58: ...58 Fig 28 Heater assembly 36 fuel oil page 3 of 3 3d0576c tif ...
Страница 59: ...59 Fig 29 Heater assembly 39 fuel oil page 1 of 2 3d0575a tif ...
Страница 60: ...60 Fig 29 Heater assembly 39 fuel oil page 2 of 2 3d0575b tif ...
Страница 61: ...61 PART NO 006 1388 5 ...
Страница 62: ...Division of ffi Corporation 5900 Elmwood Ave Indianapolis IN 46203 1999 1998 ffi Corporation Printed in USA ...