Fantic Motor TZ 300 2011 Скачать руководство пользователя

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PREPARATION FOR COMPETITION

(1). Check

1. Front axle and bridges nuts tightness.

2. Front fork clamp bolts tightness.

3. Handlebar clamp bolts tightness.

4. Throttle grip screws tightness.

5. Throttle grip operation and apply grease.

6. Front and rear brake hose inspection.

7. Front and rear brake

uid level.

8. Front and rear brake disc and caliper inspection.

9. Front and rear brake operation test.

10. Fuel tank inspection.

11. Verify the installation of all cables.

12. Engine mounting bolts tightness.

13. Verify output pinion.

14. Gearshift pedal bolts tightness.

15. Transmission oil level.

16. Battery charge.

17. Throttle body.

18. Linkage tie rod mounting bolts tightness.

19. Linkages mounting bolts tightness.

20. Rear shock absorber bolts tightness.

21. Swingarm shaft nut tightness.

22. Rear axle nut tightness.

23. Rear sprocket bolts and nuts tightness.

24. Rear brake pedal operation.

25. Seat inspection.

26. Wheel spokes tightness.

27. Front and rear tire air pressure.

28. Drive chain slack.

29. Coolant level.

(2). After 1 day of racing competition:

1. Clean the air cleaner element.

2. Adjust drive chain slack.

3. Tighten rear sprocket nuts.

4. Tighten all spokes.

5. Check the tires air pressure.

6. Tighten front and rear axle nuts.

7. Tighten swingarm shaft nut.

8. Tighten mu

ffl

er and exhaust bolts and nuts.

9. Tighten front and rear fender mounting bolts and nuts.

10. Tighten fuel tank and seat mounting bolts and nuts.

11. Check brakes.

12. Check steering free play.

13. Fill fuel tank.

14. Check coolant level.

(3). Maintenance after riding on dusty course

If dirt or dust gets into the engine, the crankshaft will wear out excessively.

After riding, inspect the crankshaft. If the crankshaft is worn beyond the ser-

vice limit, change it.

(4). Maintenance after riding in rain or muddy course

1. Apply grease to swingarm pivot and the suspension system.

2. Inspect the drive chain and rear sprocket and pinion wear.

3. Clean the sprocket and pinion.

4. Check the cylinder–piston and crankshaft bearings.

5. Grease the throttle grip and cable.

Содержание TZ 300 2011

Страница 1: ......

Страница 2: ...ly avoid the contact with body parts clothes inflammable materials WARNING If necessary consult a FANTIC MOTOR dealer The technical information and specifications for maintenance contained in this handbook were correct at the time of going to press FANTIC MOTOR reserves the right to change the specifications design data and necessary equipment at any time without notice No part of this publication...

Страница 3: ... any copying or printing errors in this handbook GENERAL CONTENTS AND CONSULTATION All the specifications and helpful instructions for normal use and maintenance of the vehicle are given in the handbook It is advisable to contact our Authorised Dealers for maintenance and any repairs since they guarantee a prompt and precise service and always use original spare parts MANUFACTURER S DATA AND EDITI...

Страница 4: ...g meaning WARNING This warning symbol identifies special instructions or procedures which if not correctly followed could result in personal injury or even death CAUTION This symbol identifies instructions or procedures which if not followed strictly could result in damage to or destruction of equipment NOTE This note symbol indicates points of particular interest for more efficient and convenient...

Страница 5: ... 17 Spark Plug 20 Transmission 20 Air Cleaner 22 Throttle Cable 23 Carburetor 23 Clutch 24 Exhaust System 24 Drive Chain Guide 25 Handlebar 27 Brakes 28 Steering 29 Steering blockage 30 Steering plate 31 Front Fork 32 Rear suspension 35 Wheels 37 Cleaning 37 Bolts and nuts tightening 39 Lubrication 41 Tune Up Carburetor and Suspension 41 Final recommendatios 50 Homologation 51 Preparation for comp...

Страница 6: ... diffusor 38 125 cc 36 Lubrication system Mixture 100 Synthetic Oil 50 1 2 Mineral Oil Only USA 32 1 3 Starting system Starting lever Electric 250cc 300cc Ignition system CDI system Ignition timing 1 mm BTDC TRANSMISSION Transmission type 6 speed in cascade Clutch type Hydraulic operated multi plate in oil bath Secondary drive Chain driven Gear ratio 200 cc 250 cc 300 cc 1ª 2 071 29 14 125 cc 1ª 2...

Страница 7: ... Rear 140 80 x 18 150 60 x17 motard version Suspension Front USD fork ø 45 mm 125 Inverted USD fork ø 50 mm 200 250 300 Rear System shock absorber with progressive Suspension stroke Front 282 mm Rear 320 mm Front fork oil 7 5 5 7 5 Front fork oil level 110 mm compressed without spring BRAKES Type Front Rear Disc brake Effective disc diameter Front 260 mm Rear 220 mm DIMENSIONS Overall height 1260 ...

Страница 8: ...8 LOCATION OF COMPONENTS 1 7 4 3 6 5 2 1 Clutch lever 2 Steering lights horn and headlamp controls 3 Fuel tank cap 4 Brake fluid reservoir 5 Front brake lever 6 Throttle grip 7 Clutch fluid reservoir ...

Страница 9: ...orber 14 Brake caliper 9 14 15 17 12 13 22 21 10 11 27 16 14 23 24 25 8 26 20 18 19 20 15 Radiator 16 Gasoline cock 17 Shift pedal 18 Muffler 19 Seat 20 Front axe puller 21 Chain guide 22 Chain 23 Suspension linkage and swingarm 24 Rear brake pedal 25 Kick start pedal 26 Exhaust 27 CDI switch ...

Страница 10: ...e stand to its original position A B EC A Side stand B Double spring NOTE Do not start the engine or ride the motorcycle when the side stand is down FUEL The FANTIC MOTOR EC models have 2 cycle engines that require a mixture of gasoline and oil Gas Tank Capacity 9 5 l A B A Fuel tank cap B TVapor outlet tube The fuel tank cap is of the quick release type To open the fuel tank cap lift the plated l...

Страница 11: ... rod bearings Recommended oil 2 CYCLE SYNTHETIC see table lubricants pag 70 Gasoline and engine oil mixing proportions Synthetic oil 100 gasoline 50 engine oil 1 2 Semi synthetic oil gasoline 50 engine oil 1 2 Mineral oil gasoline 32 engine oil 1 3 CAUTION Do not mix vegetable and mineral based oils Too much oil will cause excessive smoking and spark plug fouling Too little oil will cause engine d...

Страница 12: ...orresponding homologation plate where it also shows the serial number and this data must match the information registered in the motorcycle documents A B STARTING THE ENGINE 1 Make sure the motorcycle is in the neutral position 2 Turn the gasoline cock A clockwise to the ON position ON Open OFF Close RES Reserve A 3 If the engine is cold pull up the choke trigger B ...

Страница 13: ...Careless incomplete shifts can cause the transmission to jump out of gear and cause engine damage A A Gearshift pedal NOTE When the engine is already warm or on hot days open the throttle instead of using the choke knob If the engine is flooded kick with the throttle fully open If the clutch lever is pulled the motorcycle can be started while in any gear C E 4 Start the motorcycle with kick start ...

Страница 14: ...1 Start the engine and let it run at idle until the engine is warm 2 Stop and let the engine cool completely 3 Start the engine and ride for 10 minutes at moderate speed NEVER AC CELERATE HARD 4 Stop and let the engine cool completely Be sure to check and adjust chain slack and spoke tightness and cxarry out a general inspection 5 Start the engine and ride for 20 minutes at moderate speed NEVER AC...

Страница 15: ...sket 10 fill ups 10 fill ups Piston bearing 3 fill ups 3 fill ups 10 fill ups 3 fill ups Kick start pedal and gearshift pedal 1 fill up Exhaust pipe o ring 3 fill ups Engine bearings 10 fill ups 10 fill ups 10 fill ups Coolant 3 fill ups 3 fill ups 3 fill ups Radiator tube and connections 1 fill up 1 fill up 1 fill up Brake adjustment 3 fill ups 3 fill ups 3 fill ups Brake pads wear 5 fill ups 5 f...

Страница 16: ...t fasteners 5 fill ups 5 fill ups 5 fill ups Fuel hose 7 fill ups 7 fill ups 7 fill ups When necessary Fuel system 10 fill ups Steering play 1 fill up Rear sprocket 5 fill ups 5 fill ups 5 fill ups General lubrication 5 fill ups 5 fill ups Steering bearing 10 fill ups Wheel bearing 10 fill ups 10 fill ups 10 fill ups Swingarm and linkages 5 fill ups 5 fill ups 5 fill ups 5 fill ups Rear shock abso...

Страница 17: ...magnetic flywheel cover NOTE Engine tune up can be adjusted to match the rider s preferences and skills Remove the magnetic flywheel cover Loosen the stator screws Adjust the engine tune up by changing the position of the stator within prudent limits NOTE For the best engine performance it is very important to adjust the en gine tune up within the set of limits described Tighten the stator screws ...

Страница 18: ...ce the cooling system efficiency If the lowest ambient temperature encountered falls below the freezing point of water protect the cooling system Use a permanent type of antifreeze in the cooling system distilled water and ethylene glycol and corrossion inhibi tors for aluminium engines and radiators For the coolant mixture ratio under extreme conditions choose the mixture ratio listed on the cont...

Страница 19: ...evel below de cap rubber seal If the coolant level is low add the correct amount of coolant through the filler opening Total quantity Mix antifreeze and distilled water 1 1 distilled water 50 antifreeze 50 Capacity 1 1L Coolant Replacement Coolant should be changed periodically to ensure long engine life Wait for the engine to cool completely Place the motorcycle in riding position Remove the radi...

Страница 20: ...0 7 0 8 mm O NGK BR8EG The spark plug should be removed periodically to check its gap If the plug is oily or has carbon deposits clean it with a sandblaster After removing the abrasive particles the spark plug must be cleaned using a wire brush or a similar tool Measure the gap with a feeler gauge if incorrect adjust the gap by bending the side electrode If the spark plug electrodes are corroded o...

Страница 21: ...then warm up the engine again for a few minutes to normal operating temperature to register the cor rect engine oil temperature and to obtain an accurate oil level measure ment The transmission oil should be changed periodically to ensure long en gine life Warm up the engine for 5 minutes so any oil sediment will float Stop the engine and place an oil pan under the engine Remove the drain screw se...

Страница 22: ...hat there are no sparks or flame anywhere near the working area this includes any ap pliance with a pilot light Do not use gasoline to clean the element be cause could cause an explosion To access the air filter remove the seat by removing the bolt that secures it A B Remove the cover Remove the screw A and remove the filter B Place a lint free towel in the intake port of the carburetor so no dirt...

Страница 23: ...cannot be set by adjusting the cable remove the cable protector in the throttle body Make the necessary free play adjustments with the tensor at the end of the cable tighten the locknut and reinstall the protector CARBURETOR Idle speed adjustment Is carried out using the air screw A and idle screw B First turn in the air screw until it is loose then tighten it 1 1 2 turns After thoroughly warming ...

Страница 24: ...clutch may be adversely affected This model uses mineral oil GRO ULTRA 5 for the clutch hydraulic circuit Tank C must not be filled with brake liquid EXHAUST SYSTEM The exhaust and the muffler reduce the noise and send gases away from the rider If the exhaust is badly damaged dented cracked or rusted replace it with a new one Replace the muffler fibre if the exhaust noise becomes too loud or if th...

Страница 25: ... engine or on the rear wheel severely damaging the motorcycle and causing it to go out of control Drive Chain Slack Inspection The space between the chain and the swingarm at the same height of the chain slider should be 30 50 mm Rotate the rear wheel to find the place where the chain is tighter Adjust the drive chain if it has too much or too little slack 30 50 mm In addition to checking the slac...

Страница 26: ...t position and readjust if necessary WARNING If the axle nut is not securely tightened an unsafe riding condition may result Drive chain chain guide chain slider and rear sprocket teeth When the chain is worn so much that it is more than 2 longer than when new it is no longer safe for use and should be replaced Whenever the chain is replaced inspect both the engine output pinion and rear sprocket ...

Страница 27: ...fter riding through rain or in the mud or any time that the chain appears dry A heavy oil is preferred to a lighter ol because it will stay on the chain longer and provide better lubrication Apply oil to the sides of the chain rollers for better oil penetration Wipe off any excess oil A Apply oil Use oil for final drives see table lubricants pag 70 HANDLEBAR To suit various riding positions the ha...

Страница 28: ...ver free play Adjust the front brake lever A to match your requirements To adjust loosen the nut B After adjustment tighten it securely Then check that the brake response is correct B A Rear brake pedal position When the brake pedal is in rest position there should be a free play of 10 mm Check the brake for good braking power and no brake drag A B A Brake pedal B 10 mm free play WARNING If the br...

Страница 29: ...inted surface Do not use fluid from a container that has been left open or that has been unsealed for a long time Check for fluid leakage around the fittings Check for brake hose damage WARNING Do not mix different types of fluid Change the brake fluid in the reservoirs completely if the same type of brake fluid is not available Brake wear inspection If the thickness of either pad front and rear i...

Страница 30: ...handlebar A by loosening the handlebar holder screws and removing the upper holders C Loosen the steering stem nut B Loosen the screws of the suspension top bridge C and remove it Turn the steering adjustment nut with the special wrench to obtain the proper adjustment Install the suspension top bridge D Tighten the steering stem nut and front fork washers and screws Steering nut 44 Nm 4 5 Kgm Susp...

Страница 31: ... the nut on the sleeve When the reference line of the carriage coincides with the long mid line of the milled ruler on the plate the motorbike adjustment setup is standard You can see each adjustment thanks to the notches The plate can translate up to a maximum range of 3 degrees which is tanta mount to a movement of approximately 3 cm on the front wheel compared to the motorbike standard setup wh...

Страница 32: ...is the fork rebound will be slower Fork spring Optional springs are available that are softer and stiffer than standard There is also the possibility to adjust the spring preload Air Pressure The standard air pressure in the fork is atmospheric air pressure The air pres sure increases as the fork heats up because of this the fork action becomes harder Using a stand under the frame and stabilize th...

Страница 33: ...ws and remove the handlebar Remove the suspension caps from the tubes Compress the front fork slowly all the way Lift the fork springs Hold the suspension tube cap with a spanner the loosen the cap locknut Remove the suspension tube caps Remove the suspension srping guide Use a wrench to remove the fork springs Put the oil level gauge on the upper portion of the fork tube and measure the distance ...

Страница 34: ...t wrench Suspension tube spring Different springs are available in accordance with the rider s weight or the road conditions Harder springs make the fork stiffer and rebound action quicker Softer springs make the fork softer and rebound action slower Preload turn adjusting screw C clockwise as far as it will go See page 32 Standard adjustement MARZOCCHI turn it counterclockwise as far as it will g...

Страница 35: ...the linkages and torque rod To match various riding condition types the shock absorber spring can be adjusted or replaced with an optional one Also the dampening force can be easily adjusted this feature makes it unnecessary to change oil viscosity Shock absorber extension adjustment To adjust turn by hand the extension adjuster in the lower part of the shock ab sorber until a CLICK is heard Rebou...

Страница 36: ...he muffler Remove the subframe with the air cleaner box Suspension spring The standard spring is 5 SACHS 5 2 ÖHLINS Preload SACHS 16 mm Preload ÖHLINS 14 mm C A B A Nut B Spring C Locknut Tighten the locknut securely After adjustment move the spring up and down to make sure that the spring is fully seated Install the parts removed Rear shock absorber spring replacement Harder and softer springs ar...

Страница 37: ...re pressure Spokes and wheel rims The spokes on both wheels must be tightened evenly and should not be al lowed to have free play Wheel rim runout Place a dial indicator at the rim side and spin the wheel by hand to measure the axial runout Place the dial indicator at the inner circumference of the wheel and spin the wheel the difference between the highest and lowest quantities is the ru nout If ...

Страница 38: ...pieces of the motorcycle it is suggested that these items must be washed care fully If the washer applies water at high pressure and or temperature take the precaution of maintaining the washer outlet gun at a distance of 30 centimeters minimum this will ensure the correct gloss of the plastics and maintain adherence of the self adhesive labels that decorate the motor cycle 3 After washing Remove ...

Страница 39: ...inder nuts 8 Air cleaner box holder bolts 9 Trailing plate bolts 10 Spokes 11 Front axle bolt 12 Brake hose screw 13 Radiator bracket bolts 14 Engine holder bolts and nuts 15 Gearshift pedal bolt 16 Subframe bracket bolt 17 Chain guide bolts 18 Chain adjuster nut 19 Seat mounting bolts 20 Subframe bolts 21 Rear shock absorber bolts 22 Exhaust mounting bolts 23 Suspension top bridge bolts 24 Steeri...

Страница 40: ... 39 Rear drive plate nut 29 Spokes 1 5 Steering stem nut 4 Torque rod bolt 81 Rear linkage bolt 81 PART NAME Nm ENGINE Cylinder head screws 25 Cylinder nut 25 Engine drain plug 20 Kick start pedal bolt 20 Kick start pedal nut 25 Gearshift pedal bolt 15 Spark plug 27 Water pump cover drain plug 9 Crankcase screws 10 Starter pedal plate screw 8 Ignition motor stator screws 8 Ignition motor coil nut ...

Страница 41: ...ons and especially after using high water pressure Before lubricating each part remove any rusty spots with rust remover and wipe off any grease oil or dirt General lubrication Clutch lever A Front brake lever B Rear brake pedal C Rear brake bearing D Gearshift pedal E B A C D E Use a spray with a tube for pressure lubrication Apply grease inside the gas cable A ...

Страница 42: ...he temperature Condition Mixture Change setting Cold air Lean Rich Warm air Rich Lean Dry air Lean Rich Low altitude Standard Standard High altitude Rich Lean NOTE The main jet should be increased or decreased 1 to 5 sizes and tested until the engine gives maximum power Main jet It has a great overall effect The number stamped on lower part of the main jet indicates the size of the hole metering f...

Страница 43: ...le is tapered its position in the jet determines the amount of fuel allowed to flow There are five grooves in the upper section of the needle where a circlip fits This clip locates the needle in the throttle valve and deter mines its relative position in the jet needle hole and provides a rich mixture Moving the clip to the top will provide a lean mixture Change the clip posi tion one step at a ti...

Страница 44: ...ings properly NOTE Keep in mind that the carburetor components that regulate fuel flow and the screw that control the flow of air must be tight The standard competition measurements 250 are an example Fuel Unleaded Throttle valve 7 Idle jet 42 Needle N1EF Main Jet 180 Correction factors For altitude or temperature changes 1 Find the correction factor to adjust the carburetor Example 1000 meters al...

Страница 45: ...00 m 9600 ft T E M P E R A T U R E ºC ºF CORRECTION FACTOR ALTITUDE NEEDLE POSITION AIR SCREW OPENING Correction factor 1 06 Or higher 1 06 1 02 1 02 0 98 0 98 0 94 0 94 Or lower Needle position lower clip 1 position same same same raise clip 1 position Air screw opening tighten 1 turn tighten 1 2 turn same loosen1 2 turn loosen1 2 turn ...

Страница 46: ...s of his input such things as changes in rider position and increasing fatigue may lead to in correct judgments about necessary setting adjustments When the proper settings have been determined for a particular terrain the settings should be written down for later reference when returning to the same type of terrain Before making any changes and also every 5 fill ups lubricate the swin garm bearin...

Страница 47: ...cessively when slowing down or applying brakes 1 Fork oil level is low 2 Springs are too soft 3 Oil too light 4 Degraded fork oil 5 Incorrect rebound or compression Symptoms of the rear shock absorber Too hard 1 The suspension is too stiff Compression damping is too high Spring is too hard 2 Is hard to ride Unbalanced condition between the spring and rebound too low 3 The spring is hard or preload...

Страница 48: ...spring rates are well balanced Sit astride the motorcycle and take a riding posture Next check to see that the motorcycle is in a horizontal position If one end drops notice ably more than the other the front and rear are not compatible and must be readjusted to achieve a better balance This is one of the most effective adjustment procedures but suspension set tings will vary depending on the cond...

Страница 49: ... or sandy uphill surface use pinions with more teeths If the straight portion of the course is long the ratio development can be extended and due to this the speed increases When the course has many corners or uphills or is wet the ratio develop ment will be reduced so that gear shifting is possible at low speed Actually the speed can be changed depending on the terrain conditions on the day of th...

Страница 50: ...e severe personal injury and may lead to death SAFE RIDING OF YOUR MOTORCYCLE Safe riding of a motorcycle does not only depend on the vehicle The driver s intelligence and common sense are key factors to be taken into consideration It is recommended that you practice your favorite sport wearing all the neces sary safety equipment helmet protection gear boots etc LEGAL ADVICE In the interest of tec...

Страница 51: ...antity motorcycle Manufacture identification plate 1 Catalyzed exhaust 1 Muffler 1 Carburettor jets 1 Front and rear turn signals 4 License plate holder 1 Speedometer 1 Electrical installation homologated lights 1 Horn 1 Rearview mirror 2 Antitheft system 1 Antimanipulation plate 125 cc version 1 Secondary air valve 1 Air filter restiction 1 Throttle limiter EC 200 250 300 1 Each one of the homolo...

Страница 52: ...eel spokes tightness 27 Front and rear tire air pressure 28 Drive chain slack 29 Coolant level 2 After 1 day of racing competition 1 Clean the air cleaner element 2 Adjust drive chain slack 3 Tighten rear sprocket nuts 4 Tighten all spokes 5 Check the tires air pressure 6 Tighten front and rear axle nuts 7 Tighten swingarm shaft nut 8 Tighten muffler and exhaust bolts and nuts 9 Tighten front and ...

Страница 53: ...inted metal surfaces with a coat of oil to prevent rust do not apply oil to the brakes and rubber parts Cover the exhaust pipe with a plastic bag to prevent corrosion Place the motorcycle in such a position so that the wheels do not touch the ground if this is not possible place cardboards under the wheels Cover the motorcycle to protect it from dust and dirt When starting off after an extended st...

Страница 54: ...time The odometer and the control for the total time with motor running save the data to the memory even when the device is switched off When the multifunction apparatus is not activated it displays a clock The value of the wheel circumference can be altered as well as the system of measurement metric or British The ambient temperature is displayed on the upper left hand part of the screen The scr...

Страница 55: ... ODO 0 0 999999 1 0 1 OPERATION TIME RT 0 999 ore 59 minutes 1 minute 0 1 OPERATION TIME ACCUMULATED ART 0 9999 ore 59 minutes 1 minute 0 1 CLOCK 00 00 00 12 59 59 o 23 59 59 0 1 BATTERY LOW LO Approximately 1 year life 0 1 TYRE SIZE 0 3999 mm Initial voltage 9 400 V CA CC Speed sensor Non contact magnetic sensor Wheel circumference adjustment 1 mm 3 999 mm 1 mm increments Operating storage temper...

Страница 56: ...ry even when the device is not running 12 24 hour clock It shows the time in either 12 or 24 hour formats Ambient temperature engine temperature gauge The ambient temperature is displayed on the upper left hand part of the screen The screen can display the engine temperature from an optional temperature sensor If this is too high a warning LED lights up in yellow Setting the multifunction display ...

Страница 57: ...igit press button 3 Confirm by pressing button 2 Selecting the temperature unit To change the temperature display between ºC and ºF press button 1 Confirm by pressing button 2 Selecting the danger temperature Note This step can only be taken on vehicles fitted with the optional temperature sensor When the engine temperature exceeds the set value the warning LED on the right lights up Default value...

Страница 58: ...functions can be reset simultane ously Maximum speed Distance Chronometer Maximum temperature Maximum rpm Confirm the reset by pressing buttons 1 and 2 simultaneously Total reset of the display Press the RESET button using a suitable object The display will start from zero except for the data for total accumulated distance and time Internal battery The display is powered by an internal 3 V battery...

Страница 59: ...is pressed If the lighting is connected to the 12V system on the vehicle it will be brighter and stay on for up to 20 minutes after the vehicle has come to a full halt Sleep Mode If the multifunction display does not receive any information for 20 minutes signal from wheels turning or a button pressed the screen goes off show ing only the time When the vehicle starts or a button is pressed it will...

Страница 60: ...e starter Clean fuel tank air vent Adjust the air cleaner duct Fill up the fuel tank 3 Engine overheating Insufficient cooling liquid in the circuit Radiator is dirty or partially restricted Fill up cooling liquid verify the refrigeration system watertightness Clean radiator fins or replace it 4 The engine operates ir regularly Spark plug dirty or misadjusted Poor contact with the spark plug cap o...

Страница 61: ...ed workshop Verify main jet operation Go to a specialized workshop 10 Gears do not engage cor rectly Clutch does not disengage Bent or seized shift fork Gear seized at the transmission Damaged gearshift lever Broken or loose selector position spring Broken spring in the reverse selector mecha nism Broken spring in the reverse selector mecha nism Broken gear drum Broken spring in the gear selector ...

Страница 62: ...op Check tire air pressure Adjust rear shock absorber 15 Shock absorber set too soft Insufficient front fork oil Front fork oil viscosity too low Bent front fork Tire air pressure too low Incorrect rear shock absorber adjustment Fill with fork oil until reaching the correct oil level Drain fork oil and fill with correct fork oil viscosity Replace the front fork Go to a specialized workshop Check t...

Страница 63: ...eplace the chassis Go to a specialized workshop Adjust the steering Go to a specialized workshop Replace the steering stem Go to a specialized workshop Replace the front fork Align the wheels 19 Brakes do not operate correctly Worn discs Leaking brake fluid Deteriorated brake fluid Broken pump piston Incorrect brake adjustment Replace the discs Verify the brake circuits Replace the damaged or brok...

Страница 64: ...64 WIRING DIAGRAM 125cc ...

Страница 65: ...65 WIRING DIAGRAM 200cc 250cc 300cc electric starter ...

Страница 66: ... from the end of the sixth month onwards the purchaser must demonstrate that the unwarranted fault existed at the moment of delivery During the first six months subsequent to the delivery of the repaired vehicle the seller will be responsible for any unwarranted faults arising out of the repair Any defects detected in the product must be brought to the attention of a FM authorised dealer within th...

Страница 67: ... public transport costs breakdown truck fees courier costs etc as well as other financial losses for example those caused by the loss of the use of the vehicle loss of income time lost etc f Any acoustic or aesthetic phenomenon that does not significantly affect the condition or use of the motorcycle for example small or hidden imperfections noise or vibrations that are normal in use etc g Phenome...

Страница 68: ...al commercial terms and conditions of the authorised dealer However such additional rights may only be exercised through claims against the authorised dealer 5 Should the purchaser resell the product within the Warranty Period the duration and conditions of the present Warranty will remain unaltered in such a way as that the rights to make claims under the present Warranty in accordance with the t...

Страница 69: ...RVICE AND ANOTHER Engine oil level Coolant level Brake fluid level Mixer oil level Correct operation of all lights Tyre pressure and condition cold AFTERE SALES SERVICE NUMBER SERVICE MONTH VIN CHASSIS FRAME No ENGINE OIL When topping up with oil do not exceed the maximum level BREAK FLUID When topping up with oil do not exceed the maximum level COOLANT When topping up with oil do not exceed the m...

Страница 70: ...FESSIONAL SILIKON Brake System TUTELA BRAKE FLUID DOT 5 1 MOTO APPLICATIONS ORIGINAL PRODUCTS Lubricant for Chain TUTELA PROFESSIONAL OIL CHAIN Bike Cleaner TUTELA PROFESSIONAL MOTO SPEED CLEANER Engine Cleaner TUTELA PROFESSIONAL MOTOR CLEAN Battery Poles Protection Grease TUTELA PROFESSIONAL POLES PROTECTION GREASE Multipurpose Spray Lubricant TUTELA PROFESSIONAL 6 IN 1 Rims Cleaner TUTELA PROFE...

Страница 71: ...71 ...

Страница 72: ...CODE CATALOGUE 02645005 ...

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