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The Falk Corporation, P.O. Box 492, Zip 53201-0492

378-102

3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131

August 2004

Fax: 414-937-4359 e-mail: [email protected] web: www.falkcorp.com

Supersedes 6-92

®

a good name in industry

Appendix A

•

Quadrive Shaft Mounted Drives

(Page 26 of 52)

Sizes 4407/M4407-4608/M4608

TABLE 1 — Petroleum Based R & O Gear

Lubricants

†

AGMA Viscosity Grade

4

5

6

ISO Viscosity Grade

150

220

320

Viscosity

cSt @ 40°C

135-165

198-242

288-352

SSU @ 100°F

626-765

918-1122

1335-1632

Manufacturer

Lubricant

Lubricant

Lubricant

Amoco Oil Co.
BP Oil Co.
Chevron U.S.A., Inc.
Citgo Petroleum Corp.

Amer.Ind. Oil 150
. . . . .
Machine Oil AW 150
Citgo Pacemaker 150

Amer.Ind. Oil 220
Energol HLP-HD 220
Machine Oil AW 220
Citgo Pacemaker 220

Amer.Ind. Oil 320
. . . . .
Machine Oil AW 320
Citgo Pacemaker 320

Conoco Inc.
Exxon Company, U.S.A.
Houghton International, Inc.
Imperial Oil Ltd.

Dectol R&O Oil 150
Teresstic 150
Hydro–Drive HP 750
Teresso 150

Dectol R&O Oil 220
Teresstic 220
Hydro–Drive HP 1000
Teresso 220

Dectol R&O Oil 320
Teresstic 320
. . . . .
Teresso 320

Kendall Refining Co.
Keystone Lubricants
Lyondell Petrochemical (ARCO)
Mobil Oil Corp.
Petro–Canada Products

Four Seasons AW 150
KLC–40
Duro 150
DTE Oil Extra Heavy
Harmony 150 or 150D

. . . . .
KLC–50
Duro 220
DTE Oil BB
Harmony 220

. . . . .
. . . . .
Duro 320
DTE Oil AA
Harmony 320

Phillips 66 Co.
Shell Oil Co.
Shell Canada Limited
Texaco Lubricants

Magnus Oil 150
Morlina 150
Tellus 150
Regal Oil R&O 150

Magnus Oil 220
Morlina 220
Tellus 220
Regal Oil R&O 220

Magnus Oil 320
Morlina 320
Tellus 320
Regal Oil R&O 320

Unocal 76 (East)
Unocal 76 (West)
Valvoline Oil Co

Unax RX 150
Turbine Oil 150
Valvoline AW ISO 150

Unax RX 220
Turbine Oil 220
Valvoline AW ISO 220

Unax AW 320
Turbine Oil 320
Valvoline AW ISO
320

†

Minimum viscosity index of 90. Maximum operating temperature of lubricants
is 200°F (93°C)

TABLE 2 — Petroleum Based Extreme

Pressure Lubricants

H

Manufacturer

Lubricant

Amoco Oil Co.

Permogear/Amogear EP

BP Oil Co.

Energear EP

Chevron U.S.A. Inc.

Gear Compounds EP

Citgo Petroleum Corp.

Citgo EP Compound

Conoco Inc.

Gear Oil

Exxon Co. U.S.A.

Spartan EP

Houghton Int., Inc.

MP Gear Oil

Imperial Oil Ltd.

Spartan EP

Kendall Refining Co.

Kendall NS-MP

Keystone Lubricants

Keygear

Lyondell Petrochemical (ARCO)

Pennant NL

Mobil Oil Corp.

Mobilgear

Petro-Canada Products

Ultima EP

Phillips 66 Co.

Philgear

Shell Oil Co.

Omala Oil

Shell Canada Limited

Omala Oil

Sun Oil Co.

Sunep

Texaco Lubricants

Meropa

Unocal 76 (East & West)

Extra Duty NL Gear Lube

Valvoline Oil Co.

AGMA EP

H

Minimum vixcosity index of 90. Maximum operating temperature of lubricants
is 200°F (93°C).

Introduction

Lubricants listed in this manual are typical products
ONLY and should not be construed as exclusive
recommendations. Industrial type petroleum based rust and
oxidation inhibited (R & O) gear lubricants or industrial type
sulfur-phosphorus extreme pressure (EP) gear lubricants are the
recommended lubricants for ambient temperatures of 15°F to
125°F (-9°C to 52°C).

For drives operating outside the above temperature range, refer
to the “Synthetic Lubricants” paragraphs. Synthetic lubricants
can also be used in normal climates.

Carefully follow instructions on the drive nameplate, warning
tags and installation manuals furnished with the drive.

Viscosity (Important)

The proper viscosity grade for R & O and EP lubricants is found
in Table 5. For synthetic lubricant viscosity grades, refer to Table
4 and the “Synthetic Lubricants” paragraphs. Petroleum based
lubricant selections must have a pour point at least 10°F
(5.5°C) below the expected minimum ambient starting
temperature.

Petroleum Based Lubricants

R & O GEAR LUBRICANTS (TABLE 1) —

Industrial type

petroleum based rust and oxidation inhibited (R & O) gear
lubricants are the most common and readily available general
purpose gear lubricants.

EXTREME PRESSURE (EP) LUBRICANTS (TABLE 2) —

For

highly loaded drives or for drives loaded in excess of original
estimates, industrial-type petroleum extreme pressure lubricants
are preferred. The EP lubricants currently recommended are of the
sulphur–phosphorus type.

WARNING: EP LUBRICANTS IN FOOD PROCESSING

INDUSTRY —

EP lubricants may contain toxic substances and

should not be used in the food processing industry without the
lubricant manufacturer’s approval. Lubricants which meet
USDA “H1” classification are suitable for food processing
applications.

CAUTION: PETROLEUM BASED LUBRICANTS & INTERNAL

BACKSTOPS —

Do not use EP lubricants or lubricants with

anti–wear additives or lubricant formulations including sulfur,
phosphorus, chlorine, lead derivatives, graphite or molybdenum
disulfides in drives equipped with internal cartridge type
backstops. Some lubricants in Table 1 may contain anti–wear
additives. Lubricants in Table 2 do contain several of these
additives.

Synthetic Lubricants

Synthetic lubricants of the polyalphaolefin type are
recommended for cold climate operation, high temperature
applications, extended temperature range (all season)
operation and/or extended lubricant change intervals. The
proper viscosity grade of synthetic lubricant is given in Table 4.

Lubrication Recommendations

Содержание QUADRIVE JR

Страница 1: ...QUADRIVE OWNERS PRICE 2 00 PN 2109326 Manual CAUTION Drives are shipped without oil Sizes 4407 M4407 thru 4608 M4608 JR JF JSC a good name in industry...

Страница 2: ...78 102 3001 W Canal St Zip 53208 4200 Milwaukee WI USA Telephone 414 342 3131 August 2004 Fax 414 937 4359 e mail falkinfo falkcorp com web www falkcorp com Supersedes 6 92 a good name in industry Own...

Страница 3: ...alk If you need repair on Falk products just ask Contact your local Falk Representative or Falk Distributor for more information Table Of Contents Section I Drive Installation Outfitting 4 Installatio...

Страница 4: ...ukee WI USA Telephone 414 342 3131 August 2004 Fax 414 937 4359 e mail falkinfo falkcorp com web www falkcorp com Supersedes 6 92 a good name in industry Owners Manual Quadrive Shaft Mounted Drives Pa...

Страница 5: ...and insert the thrust plate fastener thru the thrust plate into the drive shaft Tighten fastener to 9500 lb in 1 073 Nm Reinstall hollow shaft cover Continue outfitting based on the type of trough en...

Страница 6: ...into the hollow shaft keyway DO NOT hammer or use excessive force Refer to Figure 8 for installation of the tie rod The exact position of the tie rod may vary within the range shown For tie rod mounti...

Страница 7: ...ructions 12 JSC 4407 only Assemble drive to trough using fasteners torques given in Table 8 and install drive shaft coupling bolts per screw conveyor manufacturer s instructions Install motor mount mo...

Страница 8: ...that they have been properly retightened Check correct rotation of motor backstop and be sure drive is properly lubricated After one week of operation repeat check of all external fasteners and pipe...

Страница 9: ...to the proper level with oil meeting specifications given in the Lubrication Recommendation found in Appendix A H Product of the Daubert Chemical Company Chicago Illinois Formerly known as Nucel Oil...

Страница 10: ...e threads in the thrust plate If the retaining ring becomes damaged refer to Appendix H for replacement information Proceed as follows JF to Step 5 for replacement of Quadrive seals only OR Step 9 for...

Страница 11: ...quipment remove the output shaft cover Ref 14 on Sizes 4407 4507 NO NOT remove seal cages Ref 11 or 12 Sizes 4407 4507 and Ref 22 or 27 Size 4608 Removal of these cages will require readjustment of th...

Страница 12: ...reassembly of drive onto driven shaft Drive Disassembly Continued 9 When seals Ref 21 23 4407 4507 Ref 21 37 64 4608 are to be reused Replacement is recommended wrap the input shaft keyway and output...

Страница 13: ...nd determine the part description and Falk part number using the part reference number Step 1 and the drive identification e g 4407J25 in the column headers of the parts list 3 Use the part descriptio...

Страница 14: ...l Quadrive Shaft Mounted Drives Page 14 of 56 Sizes 4407 M4407 4608 M4608 Figure 14 Sizes 4407 thru 4507 34 37 37 35 15 25 22 11 24 4415 4507 ILLUSTRATED 41 42 12 38 10 19 INTERCHANGEABLE 30 29 20 18...

Страница 15: ...haft Mounted Drives Owners Manual Sizes 4407 M4407 4608 M4608 Page 15 of 56 Figure 15 Size 4608 40 6A1 ASSEMBLY 38 39 11 10 12 31 37 21 30 29 24 22 23 13 TYPE J25 4A ASSEMBLY 2A ASSEMBLY 1A ASSEMBLY 1...

Страница 16: ...ncludes Ref 3A4 4723122 4723147 4723168 4A Shaft Assembly Includes Ref 4A1 4A5 4723124 4723150 4723170 4A1 Bearing 2905186 0921861 0921755 4A2 Bearing 2905186 0921861 0921755 4A3 Hollow Shaft Includes...

Страница 17: ...ket Kit Includes Ref 12 23 29 39 4723196 106 Tie Rod Anchor Assembly JR only 0712831 Rotating Elements J25 1A Shaft Assembly With 1A4 Gear Without Fan or Backstop 4723197 1A Shaft Assembly With 1A4 Ge...

Страница 18: ...0 921556 H715332 H715311 921682 HM212049 HM212011 921751 JH217249 JH217210 921752 JH415647 JH415610 921755 JM736149 JM736110 921780 HM212044 HM212011 921855 5584 5535 921857 65212 65500B 921858 65237...

Страница 19: ...ket Ref 11 or 12 and 24 for Sizes 4407 4507 Ref 22 or 27 and 23 for Size 4608 Cross tighten fasteners Ref 34 for Sizes 4407 4507 Ref 24 for Size 4608 to torque specified in Table 14 Check to be sure t...

Страница 20: ...as been removed Use eye bolts to assist in lowering high speed shaft and low speed pinion assemblies Ref 1A 2A and 3A into the housing base Lift the low speed shaft assembly Ref 4A by slinging thru ho...

Страница 21: ...icator on the input housing face with the indicator probe on the end of the hollow shaft DO NOT indicate from the thrust plate or fastener head Rotate and oscillate shaft with axial force applied in b...

Страница 22: ...1 August 2004 Fax 414 937 4359 e mail falkinfo falkcorp com web www falkcorp com Supersedes 6 92 a good name in industry Owners Manual Quadrive Shaft Mounted Drives Page 22 of 52 Sizes 4407 M4407 4608...

Страница 23: ...eading the axial float for shaft Ref 1A3 or 3A3 found in Table 15 This indicates the thickness of shim s Ref 31 for Sizes 4407 4507 and Ref 39 for Size 4608 to be removed When removing the shim s reta...

Страница 24: ...200 Milwaukee WI USA Telephone 414 342 3131 August 2004 Fax 414 937 4359 e mail falkinfo falkcorp com web www falkcorp com Supersedes 6 92 a good name in industry Owners Manual Quadrive Shaft Mounted...

Страница 25: ...or Vibrations Analysis 43 Appendix J Drive Shaft Recommendations for Tapered Drive Shafts 44 Appendix K Drive Shaft Recommendations Using TA Taper Bushing 45 Appendix L Drive Shaft Recommendations Usi...

Страница 26: ...76 East West Extra Duty NL Gear Lube Valvoline Oil Co AGMA EP H Minimum vixcosity index of 90 Maximum operating temperature of lubricants is 200 F 93 C Introduction Lubricants listed in this manual ar...

Страница 27: ...hetic lube change intervals can be extended to 8000 10 000 hours depending upon operating temperatures and lubricant contamination Laboratory analysis is recommended for optimum lubricant life and dri...

Страница 28: ...ynthetic EP 150 n Spartan Synthetic EP 220 n Spartan Synthetic EP 320 n Mobil Oil Corp SHC 624 SHC 626 SHC 629 SHC 630 SHC 632 Mobilgear SHC 150 n mobilgear SHC 220 n Mobilgear SHC 320 n Pennzoil Prod...

Страница 29: ...bstitute for a brake Indexing DO NOT use the backstop for indexing applications The backstop is designed to prevent reverse rotation five times or less in eight hours with one minute or more in overru...

Страница 30: ...o lock up the backstop Observe the position of the sprags All Sprags must be engaged and lay in the same relative position around the shaft If the sprags are not uniformly positioned lightly tap the b...

Страница 31: ...ackstop and normal associated equipment shaft pulleys etc involve moving parts therefore consult local state OSHA and ANSI safety codes for proper guarding of rotating members and possible pinch point...

Страница 32: ...tamination purge contaminated grease from seal by pumping fresh bearing grease through the bearing cage until it flows out along the shaft Wipe off purged grease Service Removal WARNING DO NOT attempt...

Страница 33: ...e drive must be supported during removal process Use a sling around the motor mount or as recommended in SECTION I Step 6 Page 6 Be sure to take up the slack in the sling before proceeding 2 Loosen th...

Страница 34: ...e the drive for lifting by disconnecting the tie rod at the drive end 6 ALTERNATE METHOD Torque may be applied to the sheave or sprocket mounted on the input shaft The Falk Corporation P O Box 492 Zip...

Страница 35: ...o pads provided on seal cage 2 Assemble rear support bracket to drive a Sizes 4407 thru 4507JR and 4407JF JSC Figure 3 Remove nuts and lock washers from seal cage studs and attach rear support bracket...

Страница 36: ...is reached tighten lock nuts DO NOT over tighten belts Over tightening belts reduces belt and bearing life The Falk Corporation P O Box 492 Zip 53201 0492 378 102 3001 W Canal St Zip 53208 4200 Milwa...

Страница 37: ...l level reaches the Full mark on the dipstick Coat the filler plug not vented with Permatex 3 or equivalent sealant and replace it 10 Filler plug must always be removed to relieve entrapped air before...

Страница 38: ...anent oil level marks on the scribed lines and cut the dipstick to the length marked File end of dipstick smooth 8 Install magnetic drain plug furnished in oil drain location 9 Remove the oil filler p...

Страница 39: ...aukee WI USA Telephone 414 342 3131 August 2004 Fax 414 937 4359 e mail falkinfo falkcorp com web www falkcorp com Supersedes 6 92 a good name in industry Quadrive Shaft Mounted Drives Appendix F Size...

Страница 40: ...Drive Modifications for Inclined H S Shaft L FAR SIDE L L L FAR SIDE FAR SIDE FAR SIDE L L L L Standard Pipe Fittings H Inches 750 14NPT Falk No 1 25 11 5 NPT Falk No 750 Street Elbow 915253 1 25 Str...

Страница 41: ...Ref 24 32 0758573 Rotating Elements J05 3A Shaft Assembly Includes Ref 3A1 3A4 0758567 0758574 0758581 3A3 Pinion Shaft 4723123 4723148 4723169 Rotating Elements J14 1A Shaft Assembly With 1A4 Gear 4...

Страница 42: ...between Sizes 608J and 4608J All other parts are unique to the specific drive Size 608J or 4608J Refer to Section II Table 11 for Size 4608J parts list Parts Interchangeability Ref No Part Descriptio...

Страница 43: ...Kits Drive Size Manufacturers Part Number 4407 Truarc N5000 500 4415 Eaton IN 550 4507 Truarc N5000 600 4608 Truarc N5000 725 Type J05 Tooth Combinations Drive Size Exact Ratio Pinion Ref 3A3 Gear Ref...

Страница 44: ...60 71 1 000 25 40 5 368 136 35 12 020 305 31 7 00 177 8 2 50 63 5 3 10 78 7 1 250 7 2 50 63 5 1 250 0 875 7 75 4608 1 500 38 10 11 500 292 10 7 277 184 84 7 617 193 47 1 000 25 40 6 061 153 95 13 875...

Страница 45: ...g ring and spanner nut from the bushing assembly 4407JF Use of the tapered bushing requires that the flange of the bushing be removed to clear the adapter Figure 2 A flangeless bushing is available fo...

Страница 46: ...62 mm larger than the bushing bore to provide adequate backing Kit consists of thrust plate thrust plate fastener hollow shaft retaining ring and drive shaft retaining ring The range for C dimensions...

Страница 47: ...as follows The seal housing may be assembled to the drive before or after the drive shaft is installed into the drive but if the seal housing is installed to the drive first the lip type seal if used...

Страница 48: ...Kit Part No A 0 010 0 25 B 0 030 0 75 C DA l DB n 0 000 0 003 0 00 0 08 Retaining Ring t Keyway Q S T Min Weld Integral Flange Groove Mfg No Max O D W H L Min F G U V TCB4407J 3 438 0786823 7 655 194...

Страница 49: ...Appendix M Sizes 4407 M4407 4608 M4608 Page 49 of 52 OSHA V Belt Guard Installation For Drives Without Shaft Fan 1 ASSEMBLE MOTOR MOUNT AND MOTOR TO DRIVE AS INSTRUCTED IN APPENDIX D 4 ASSEMBLE THREAD...

Страница 50: ...ive Shaft Mounted Drives Page 50 of 52 Sizes 4407 M4407 4608 M4608 OSHA V Belt Guard Installation For Drives With Shaft Fan 1 ASSEMBLE MOTOR MOUNT AND MOTOR TO DRIVE AS INSTRUCTED IN APPENDIX D 4 ASSE...

Страница 51: ...the cap screw away from the drive Secure the cap screws to the shroud with flat washer 2 washers for 4407 and nut see Figure 3 4 Secure the sump temperature switch to the switch mounting bracket Atta...

Страница 52: ...d from the top of the switch This is the maximum temperature differential setting of 15 F 9 C Replace the cover and four screws 10 Fill drive to oil level specified in Section I with oil specified in...

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