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20

19

18

844 ER 3PH 

16 

532366 - Rev.A

!

Tr

ansla

tion of the orig

inal instruc

tions

ENGLISH

5.5  INSTALLING THE RACK

RISKS

PERSONAL PROTECTIVE EQUIPMENT

 

!

-  DO NOT weld the spacers onto the racks.
-  DO NOT weld the elements of the rack together.
-  DO NOT apply grease or other lubricants to the racks.

Mounting the rack involves moving the leaf manually several times.

 

!

Comply with the safety information § Manual operation.

STEEL RACK - WELD-ON FASTENINGS

 

!

Welding must be carried out in a workmanlike manner.  Safety may be 

affected if it is carried out badly.

 

L

Rack thickness:
8 mm for leaves weighing up to 400 kg max
12 mm for leaves weighing more than 400 kg

1.  Prepare all the elements of the rack that are required for the length 

of the leaf  (

18

):

 

-

screw 3 spacers onto each element of the rack

 

-

position the spacers so that they touch the top of the slots, 

this will allow future adjustments if the guide were to move 

downwards

 

-

if an element of the rack needs to be shortened, cut it with an 

angle grinder away from the slot.

2.  Open the leaf manually.
3.  Rest an element of the rack on the pinion.  Make sure that it is level 

using a spirit level and secure it to the leaf using a screw clamp.

4.  Weld the first spacer to the leaf  (

19

), then move the leaf with 

the rack resting on the pinion.  Make sure that it is horizontal and 

weld on the other spacers.

 

!

Protect the gearmotor from weld spatter.  DO NOT connect the earth of the 

welder to the gearmotor.

5.  Move the leaf.  Rest the next element of the rack on the pinion so 

that it touches the previous element.

 

-

Line up the teeth by resting them on an element of the rack and 

assemble temporarily using screw clamps  (

20

).

6.  Make sure that it is horizontal using a spirit level.  Weld the spacers 

(as in step 4).  Remove the screw clamps.

7.  Repeat from step 5 for all elements of the rack.

Содержание 844 ER 3PH

Страница 1: ...844 ER 3PH Translation of the original instructions...

Страница 2: ...leurs fabricants respectifs Les clients peuvent faire des copies pour leur usage exclusif Ce manuel a t publi en 2020 Copyright FAAC S p A ab dem 2020 Alle Rechte vorbehalten Kein Teil dieses Handbuch...

Страница 3: ...Model 844 ER 3PH The essential requirements of the Machinery Directive 2006 42 EC including all applicable amendments that have been applied and fulfilled are as follows 1 1 2 1 1 3 1 1 5 1 1 6 1 2 1...

Страница 4: ...10 4 3 Example system 11 4 4 Installation dimensions 12 5 MECHANICAL INSTALLATION 13 Tools required 13 5 1 Replacing the spring for leaves weighing more than 1000 kg 13 5 2 Installing the foundation...

Страница 5: ...ed standards on the basis of the actual condition of the locations and structures where the product 844 ER 3PH will be installed prior to commissio ning the machine These activities include the analys...

Страница 6: ...in any way Close off the work site even temporarily and prevent access transit EC countries must comply with the legislation that transposes the European Construction Site Directive 92 57 EC The insta...

Страница 7: ...ndwasher 2 Whenever the gearmotor is handled the vent must be closed to prevent oil leaking out 1 Gearmotor 844 ER 3PH 2 Gearmotor bracket guards and Hardware accessories 3 Limit switches 4 Instructio...

Страница 8: ...their safety During manual operation gently guide the leaf the whole way do not push it and let it slide freely 3 3 UNAUTHORISED USE 3 1 INTENDED USE The FAAC model 844 ER 3PH gearmotors have been des...

Страница 9: ...mum force exerted by the gearmotor is adjusted by means of the mechanical twin disk clutch in oil bath Inductivelimitswitches To be fixed to the rack to set the opening and closing stop positions End...

Страница 10: ...glands to install in the board compartment 13 Dowel pin and washer for securing the Z16 and Z20 pinions casing fastening screws with screw caps clutch adjustment spring for leaves weighing more than1...

Страница 11: ...eavethegearmotorinthereleasedmode restoreautomaticoperation after moving it manually RELEASING THE GEARMOTOR 1 Open the lock cover 2 Insert the key and turn it clockwise by 90 3 Open the release lever...

Страница 12: ...d by the gearmotor and wind action Perform structural calculations where necessary The structure must show no signs of corrosion or cracking The leaf must remain vertical throughout the entire length...

Страница 13: ...YSTEM The example is an illustration only and is just one of the possible ap plications of the 844 ER 3PH 1 Mains power supply 4G 1 5 mm2 2 Circuit breaker 3 Junction box 4 Gearmotor power supply 5 Ge...

Страница 14: ...12 5 28 105 Z12 113 Z16 121 Z20 60 50 50 144 275 275 0 50 0 50 50 60 60 144 90 90 Translation of the original instructions ENGLISH STEEL RACK FOUNDATION PLATE Opening to the left 4 4 INSTALLATION DIM...

Страница 15: ...ew on steel rack Level Angle grinder Wire strippers Electrician s scissors Screw clamp Welder for weld on steel rack 2 5 6 Flat head screwdriver 3 8 PHILLIPS SCREWDRIVERS x x Nm TORQUEWRENCH if necess...

Страница 16: ...litwithconcrete makingsurethat the cable conduits protrude in the correct position with respect tothegearmotor Placetheplateatthecentreofthefoundation leaving its surface uncovered 3 Cleananyconcretef...

Страница 17: ...with the 4 fasteners 15 Pass the electric cables through the hole on the base and as far as the board Be careful not to damage the electrical cable tubes 4 Make sure that the gearmotor is level Posit...

Страница 18: ...cers so that they touch the top of the slots this will allow future adjustments if the guide were to move downwards if an element of the rack needs to be shortened cut it with an angle grinder away fr...

Страница 19: ...nthespacerssothattheytouchthetopoftheslots thiswill allow future adjustments if the guide were to move downwards 4 Drill the hole and make a thread in it 22 5 Fasten using the screw and washer 23 6 Mo...

Страница 20: ...rackandpinioniscorrect with the gearmotor stopped it is possible to rock the leaf manually to the left and right by a few millimetres 3 Make sure that the rack is centred on the pinion 25 B Move the l...

Страница 21: ...KEY 1 Open the release lever using the key Remove the screw and the locking lever then remove the nut and the existing lock 2 Install the new lock and fasten it using the nut Insert the locking lever...

Страница 22: ...to the specific instructions for the electronic board 7 2 EARTHING THE GEARMOTOR F Carry out the work with the power supply disconnected Connect the earth of the system to the free faston connector o...

Страница 23: ...least 2 cm from the mechanical stop 5 Position a plate at the end of the rack and slide it in the opening direction until the FCA LED on the board switches off Slide it along for another 4 cm 6 Faste...

Страница 24: ...sary LIMITING THE STATIC FORCE The static force is limited by adjusting the mechanical clutch F The clutch must be adjusted with the power supply disconnected The844ER3PHissuppliedwiththeclutchadjuste...

Страница 25: ...ASING Thecasingprotectstheelectroniccomponentsandpreventsaccesstomoving parts Neverleavethegearmotorunattendedwithoutthecasingfitteduntil installation has been completed 1 Apply the adhesive sign 1to...

Страница 26: ...etc 12 Check that the gate s CE marking and the DANGER AUTOMATIC MOVEMENT warning sign is present intact and legible 12 9 MAINTENANCE RISKS PERSONAL PROTECTIVE EQUIPMENT 9 1 ROUTINE MAINTENANCE Thetab...

Страница 27: ...or atmospheric agents Donotallowwaterjetsofanytypeorsizetocomeintodirectcontact with the gearmotor Do not expose the automation to flammable gases or fumes Do not perform any work on the components of...

Страница 28: ...it is vertical and remove it 36 2 Close the lock cover 3 Move the leaf manually to make sure that the mechanical system meshes correctly Makesurethatthegateisatitsopeningorclosingendoftravelposition t...

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Страница 32: ...FAAC S p A Soc Unipersonale Via Calari 10 40069 Zola Predosa BOLOGNA ITALY Tel 39 051 61724 Fax 39 051 09 57 820 www faac it www faacgroup com 844 ER 3PH 27 532366 Rev A...

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