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MAINTENANCE

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

The air cleaner element is accessible by unsnapping the clips on

the air canister and removing the cover and air filter element.

Clean inside of cover, canister and dust collector. Install the ele-

ment and cover the same way they were removed. Be sure the

positioning arrow on cover is pointing upward and all clips are fas-

tened securely.
If the element is in acceptable condition, loose dirt may be

removed by tapping the filter lightly

Do not use oil on the filter ele-

ment or any part of the unit.

SPARK PLUG

Tool List

Qty. Required

Spark Plug Socket, 13/16" .......................................... 1

Anti-Seize Compound...............................................AR

Ratchet........................................................................ 1

Torque Wrench, ft. lbs. .................................................1

Plug Gauge, WireType................................................ 1

Use care not to over tighten the plug. Over tightening can cause damage to the aluminum cylinder head

threads.

Remove and inspect the spark plug at intervals indicated in the Periodic Service

Schedule. Spark plug should be properly gapped. Tighten to 16 ft. lbs. (22 Nm)

torque.
A fouled spark plug is indicated by a wet, black appearance. This could be

caused by a dirty air filter element or other restrictions in the air intake system.

Incorrectly adjusted valves, a spark plug wire in poor condition, or poor quality

fuel could also contribute to the problem.

PROLONGED STORAGE

To prevent a possible explosion, do not handle fuel in an area that is not adequately ventilated.

Do not smoke near the fuel tank or refuel near open flame or electrical items which could pro-

duce a spark.

Store vehicle in a clean, dry area. Do not store in same area as a stove, furnace, water heater, or

other appliance that uses a pilot light or has a device that can create a spark.

When refueling, inspect the fuel cap for leaks or breaks that could result in fuel spillage.

Always wear safety glasses while refueling to prevent possible eye injury from gasoline or gaso-

line vapor.

Keep hands, clothing and jewelry away from moving parts. Use care not to contact hot objects.

Raise the rear of the vehicle and support on jack stands before attempting to run the engine.

Dust
Collector

Air Cleaner
Cover

Air Cleaner
Canister

Air Filter
Element

0.7 - 0.8 mm

(.028” - .031”)

Gap

Plug

Содержание TXT FLEET GOLF CAR

Страница 1: ...Owner s Guide TXT Freedom Gasoline 633141 ISSUED JULY 2013 REVISED FEBRUARY 2014...

Страница 2: ...ntrols will be illus trated Most of the service procedures in this guide can be accomplished using common automotive hand tools Contact your service representative on servicing the vehicle in accordan...

Страница 3: ...nc reserves the right to incorporate engineering and design changes to products in this manual without obligation to include these changes on units sold previously The information contained in this ma...

Страница 4: ...t be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED STORAGE All...

Страница 5: ...8 TURNING DIAMETER AND INCLINE INFORMATION 9 INTRODUCTION FEATURES 11 Steering Wheel 11 Brake Pedal 11 Park Brake 11 Accelerator Pedal 11 Horn 11 Key Light Switch 11 Fuel Gauge 12 Low Oil Pressure In...

Страница 6: ...F EQUIPPED 20 MAINTENANCE VEHICLE CLEANING AND CARE 21 COMMON SENSE OPERATION 21 ENVIRONMENTAL CONCERNS 22 Battery Disposal 22 LIFTING THE VEHICLE 22 WHEELS AND TIRES 23 Tire Repair 23 Wheel Installat...

Страница 7: ...ine Description 30 Checking the Oil Level 31 Changing the Oil 31 Starter Generator Belt Tension 33 Adjusting the Belt 34 BATTERY CLEANING 34 AIR INTAKE AND COOLING FINS 35 REAR AXLE 36 Checking the Lu...

Страница 8: ...vi TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Страница 9: ...ot tow a single vehicle at speeds in excess of 12 mph 19 kph Do not tow more than three vehicles at a time Do not exceed 5 mph 8 kph while towing multiple vehicles Towing the vehicle at above the reco...

Страница 10: ...le 49 of the Code of Federal Regulations section 571 500 or through the Internet at the web site for the U S Department of Transportation at Dockets and Regulation then to Title 49 of the Code of Fede...

Страница 11: ...id steep slopes Keep feet legs hands and arms inside vehicle at all times Avoid extremely rough terrain Check area behind the vehicle before operating in reverse Make sure the direction selector is in...

Страница 12: ...xtreme caution in areas where pedestrians are present MAINTENANCE ALWAYS Replace damaged or missing warning caution or information labels Maintain the vehicle in accordance with the manufacturer s per...

Страница 13: ...operate straight up and down slopes and in turns Use care in reverse in congested areas or wet or loose terrain To stop WARNING Failure to follow these instructions can result in SERIOUS INJURY or DE...

Страница 14: ...6 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Страница 15: ...eel Track 38 5 in 98 cm Towing Capacity 3 Golf Cars with Approved Permanent Tow Bar Gnd Clearance Differential 4 25 in 10 8 cm Steering Suspension Vehicle Power Steering Self compensating rack and pin...

Страница 16: ...iar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 8 VEHICLE DIMENSIONS 66 0 in 168 cm 91 0 in 231 cm 4 5 in 11 0 cm Ground Clearance Front 34 0 in 86 cm Rear...

Страница 17: ...ly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers TURNING DIAMETER AND INCLINE INFORMATION TURNING CLEARANCE DIAMETER 19 ft 5 8 m RECOMMENDED MAX RAMP...

Страница 18: ...10 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Страница 19: ...is depressed 4 Accelerator Pedal Unintentional movement of the accelerator pedal may cause the vehicle to move which could result in severe injury or death With the key switch ON depressing the accele...

Страница 20: ...ted Do not overfill engine Too much oil may cause smoking or allow oil to enter the filter enclosure 9 Direction Selector To reduce the possibility of component damage the vehi cle must be completely...

Страница 21: ...vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 13 Cup Holder A cup holder is provided for convenience of both the driver and passenger 14 Headlights Turn Signals The co...

Страница 22: ...n signal switch is located on the steering col umn and activates the turn signals when moved up or down 18 Brake Lights The brake lights are located on the rear fenders 19 Glove Box Compartments and B...

Страница 23: ...placed on the frame weld tube The other PART A and PART B is located on the crossmember section of the chassis on the driver side seat back support To access it raise the seat and lift up the flap on...

Страница 24: ...THE VEHICLE Improper use of the vehicle or the lack of proper maintenance may result in damage or decreased perfor mance Read the following warnings before attempting to operate the vehicle To reduce...

Страница 25: ...ecrease until the rate of consumption stabilizes Check the oil level per the PERIODIC SERVICE SCHEDULE Add oil if the level on the dipstick indicates that oil is in the add oil range Do not overfill e...

Страница 26: ...to indicate that the vehicle is ready to run in reverse Starting Vehicle On A Hill To reduce the possibility of roll back which could result in severe injury or vehicle damage do not release service b...

Страница 27: ...thers Excessive amounts of these blends can damage the fuel system or cause performance problems If any undesirable operating symptoms occur use gas oline with a lower percentage of alcohol or ether U...

Страница 28: ...rovide protection from tree limbs or flying objects The sun top and windshield provide some protection from the elements however they will not keep the operator and passenger dry in a downpour This ve...

Страница 29: ...t automotive finishes will enhance the appearance and durability of the painted surfaces Corrosive materials used as fertilizers or for dust control can collect on the underbody of the vehicle These m...

Страница 30: ...ed spills place residue in acid resistant containers with absorbent material sand or earth and dis pose of in accordance with local state and federal regulations for acid and lead compounds Contact lo...

Страница 31: ...ressure rating on the tire sidewall To reduce the possibility of tire explosion pressurize tire with small amounts of air applied inter mittently to seat beads Due to the low volume of the small tires...

Страница 32: ...of not requiring the tire be removed from the wheel If the tire is flat remove the wheel and inflate the tire to the maximum recommended pressure for the tire Immerse the tire in water to locate the l...

Страница 33: ...king ring over new bulb socket and onto back of light housing Turn Signal Locate the turn signal bulb socket on backside of light housing Rotate a quarter turn counterclockwise to unlock and remove fr...

Страница 34: ...d by the manufacturer of the charger TRANSPORTING VEHICLE Neutral Lock The neutral lock must be locked into the neutral position to prevent the driven clutch from turning the rear wheels during towing...

Страница 35: ...upported on jack stands To reduce the possibility of engine damage never operate vehicle at full throttle for more than 4 5 seconds while vehicle is in a no load condition Reduce the possibility of ac...

Страница 36: ...one in a safe loca tion with regard for the safety of all personnel Over time a subtle loss of performance may take place there fore it is important to establish the standard with a new vehi cle The P...

Страница 37: ...again If the vehicle fails the second test it should immediately be removed from service The vehicle must be inspected by a qualified mechanic who should refer to the TROUBLESHOOTING section in the Te...

Страница 38: ...l Flow Rated Horsepower 13 hp Oil Pump Positive Displacement Engine Description The engine is an air cooled 4 stroke OHV single cylinder gasoline engine It incorporates a pressure fed lubrication posi...

Страница 39: ...fe operating range Remember that oil expands as it gets hot Do not overfill Check that the oil cap is firmly in place The oil dipstick fill cap must be in place before operating the engine Failure to...

Страница 40: ...cloth Remove the oil fill cap Be careful of hot oil when drained It may be hot enough to burn you severely Place the oil drain pan under the oil drain plug 1 found at the rear of the engine base Remov...

Страница 41: ...fill engine Too much oil may cause smok ing or allow oil to enter the air filter enclosure Both the oil dipstick and fill cap must be in place before operating the engine Failure to install the dipsti...

Страница 42: ...vot bolt BATTERY CLEANING To reduce the possibility of damage to vehicle or floor neutralize acid before rinsing battery To reduce the possibility of damage to electrical components while cleaning do...

Страница 43: ...emove any residue that could con tribute to the self discharge of the battery Rinse the entire area with low pressure clear water Do not use a pressure washer AIR INTAKE AND COOLING FINS To prevent po...

Страница 44: ...threaded hole If lubricant is to be added remove the fill plug and add lubricant using a funnel Add lubricant slowly until lubricant starts to seep from the check plug hole Install the check plug and...

Страница 45: ...properly gapped Tighten to 16 ft lbs 22 Nm torque A fouled spark plug is indicated by a wet black appearance This could be caused by a dirty air filter element or other restrictions in the air intake...

Страница 46: ...tion 2 Disconnect the fuel hose at the fuel tank and plug hose 3 With proper ventilation depress the accelerator pedal and allow engine to run until it stops due to lack of fuel 4 Remove spark plug an...

Страница 47: ...39 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers MAINTENANCE...

Страница 48: ...40 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Страница 49: ...matter inside blower housing and fins clean if required ENGINE OIL Check and add if required DO NOT OVERFILL STARTER GENERATOR BELT Check for tension wear cracks MONTHLY 20 HOURS includes items listed...

Страница 50: ...EMBLY Check bellows and pinion seal for damage or grease leakage RACK END BALL JOINT Lubricate use wheel bearing grease REAR AXLE Check for unusual noise and loose or missing mounting hardware AIR FIL...

Страница 51: ...A APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers APPENDIX A DECLARATION OF CONFORMITY...

Страница 52: ...APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers B...

Страница 53: ...C APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers...

Страница 54: ...D APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Страница 55: ......

Страница 56: ...1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor an authorized Branch Genuine...

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