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Page 20

OPERATION AND SERVICE INFORMATION

Owner’s Guide

Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.

If the element is in acceptable condition, loose dirt may

be removed by tapping the filter lightly. Do not use oil on

the filter element or any part of the unit

STARTER/GENERATOR BELT TENSION

Tool List

Qty.

Belt tension gauge.......................................................1

Wrench, 13mm ............................................................1

Wrench, 14mm ............................................................2

Ratchet ........................................................................1

Socket, 15mm..............................................................1

The starter/generator belt tension should be checked af-

ter the first 15 - 20 hours and set to 75 - 80 lbs. (34 - 36

kg).

At no time during installation of belt, should the

belt tension exceed 160 lbs (73 kg).

At the time of installation, the belt must not be rolled

over the installed edges of the starter/generator or

drive clutch pulleys. Excessive stretch in belt may

cause cord failure.

A loose belt can cause audible vibration and squeal.

Tighten a

new

starter/generator belt to 110 - 130 lbs. (50

- 59 kg) tension when a gauge is applied half way be-

tween the two pulleys.

Fig. 34 Checking Belt Tension with Gauge

Although not as accurate, a

new

belt may be depressed

with a finger to check the belt tension. A maximum de-

flection of 3/8" (10 mm) is acceptable.

Fig. 35 Checking Belt Tension with Finger

Re-tighten an

existing

belt to 75 - 80 lbs. (34 - 36 kg)

tension using the same technique. A maximum deflec-

tion of 1/2" (13 mm) is acceptable.

ADJUSTING THE BELT

Using a 15mm socket and a 13mm open end wrench,

loosen the starter/generator pivot bolt.
While holding the lower adjusting nut with a 14mm

wrench, loosen the upper jam nut with another 14mm

wrench. Move the lower nut up or down the adjustment

bolt until proper belt tension is achieved. Hold the lower

nut in place and tighten the upper jam nut against it.

Fig. 36 Adjusting the Belt Tension

Using a 15mm socket and a 13mm open end wrench,

tighten the starter/generator pivot bolt.

COOLING SYSTEM CLEANING

At least once a year, or more often under adverse condi-

tions, the cooling system should be cleaned. Cleaning

will assure an adequate supply of air to the cooling fins.

Compressed air may be used for routine cooling system

maintenance.

NOTICE

3/8" (1 cm) Maximum

Deflection (New Belt)

1/2" (1.3 cm) Maximum

Deflection (Existing Belt)

Содержание RXV FREEDOM

Страница 1: ...RXV FLEET FREEDOM SHUTTLE 2 2 ISSUED FEBRUARY 2011 REVISED APRIL 2014 GAS OWNER S MANUAL 615262 ...

Страница 2: ...ference Causing Equipment Regulations NOTICE DANGER For any questions on material contained in this manual contact an authorized representative for clarification Read and understand all labels located on the vehicle Always replace any damaged or missing labels On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface To pre vent loss of vehicle...

Страница 3: ...e without notice E Z GO Division of TEXTRON Inc is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual These are the original instructions as defined by 2006 42 EC TO CONTACT US NORTH AMERICA TECHNICAL ASSISTANCE WARRANTY PHONE 1 800 774 3946 FAX 1 800 448 8124 SERVICE PARTS PHONE 1 888 GET EZGO 1 888 438 3946 FAX ...

Страница 4: ...cing engines all adjustments and replacement components must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self discharge varies depending on the ambient temperature and the age and condition of t...

Страница 5: ...GHT SWITCH 4 TURN SIGNAL SWITCH 4 HORN 4 OPERATING THE VEHICLE 4 RUN IN 4 COLD STARTING 5 STARTING AND DRIVING 5 STARTING VEHICLE ON A HILL 6 COASTING 6 FUEL 6 BATTERY 7 STARTING A VEHICLE WITH A DISCHARGED BATTERY 7 LABELS AND PICTOGRAMS 7 SUN TOP AND WINDSHIELD 7 VEHICLE CLEANING CARE 7 VEHICLE CLEANING 7 REPAIR 8 LIFTING THE VEHICLE 8 WHEELS AND TIRES 9 TIRE REPAIR 9 WHEEL INSTALLATION 10 LIGHT...

Страница 6: ...EVEL 16 CHANGING THE OIL 17 AIR CLEANER INSPECTION AND REPLACEMENT 19 CLEANING THE AIR FILTER ELEMENT 19 STARTER GENERATOR BELT TENSION 20 ADJUSTING THE BELT 20 COOLING SYSTEM CLEANING 20 SPARK PLUG 21 CLEANING THE BATTERY 21 BATTERY REMOVAL AND INSTALLATION 22 PERIODIC BRAKE PERFORMANCE TEST 22 GENERAL SPECIFICATIONS 27 RXV GAS FLEET VEHICLE SPECIFICATIONS 28 RXV GAS FREEDOM VEHICLE SPECIFICATION...

Страница 7: ...nection with the use of all E Z GO products new and used the Distributor or Dealer has reason to believe may be operated in personal transportation applications Information on FMVSS 571 500 can be obtained at Title 49 of the Code of Federal Regulations section 571 500 or through the Internet at the website for the U S Department of Transportation at Dockets and Regulation then to Title 49 of the C...

Страница 8: ...grades maintain adequate distance between vehicles maintain adequate distance between vehicles reduce speed in wet areas use extreme caution when approaching sharp or blind turns use extreme caution when driving over loose terrain use extreme caution in areas where pedestrians are present MAINTENANCE ALWAYS replace damaged or missing warning caution or information labels maintain the vehicle in ac...

Страница 9: ...and damage to the vehicle Use extreme caution and if unsure as to the potential for injury refer the repair or maintenance to a qualified mechanic VENTILATION Always store gasoline vehicles in a well ventilated area Ventilation prevents gasoline fumes from accumulating Never fuel a vehicle in an area that is subject to flame or spark Pay particular attention to natural gas or propane water heaters...

Страница 10: ...Page viii Owner s Guide Notes SAFETY INFORMATION Read all of manual to become familiar with vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS ...

Страница 11: ...LABELS PICTOGRAMS Page ix Owner s Guide Read all of manual to become familiar with this vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS B B LABELS PICTOGRAMS ...

Страница 12: ...nce of drugs or alcohol This vehicle is NOT ATOY Drive responsibly NEVER leave children unattended or allow children to play on the vehicle NEVER leave the key in the vehicle when parked DO NOT OVERLOAD this vehicle NEVER carry more than 2 occupants on each bench seat Do not exceed vehicleWEIGHT CAPACITY see Owner s Manual DO NOT MODIFY this vehicle NEVER alter this vehicle to increase travel spee...

Страница 13: ...owing E Z GO vehicles NEVER tow other vehicles or equipment READ Owner s Manual before towing NEVER tow more than 3 vehicles at one time DRIVE SLOWLY and never tow vehicle over rough or unsafe terrain NO RIDERS in towed cars MONTHLY INSPECTION tow bar pins attaching hardware and front frame attachment of towed cars Replace worn or damaged parts CHECK alignment of wheels on towed cars FULLY ENGAGE ...

Страница 14: ...E PERSONAL INJURY AVOID FALLS from the vehicle and other SERIOUS INJURIES Never attempt to enter or exit a moving vehicle KEEP feet legs hands and arms inside the vehicle at all times NEVER leave children unattended Children may need assistance to remain properly seated and holding on AVOID standing in front of or behind vehicle ONLY 2 occupants per seat Always remain PROPERLY SEATED and HOLDING O...

Страница 15: ...Page xiii Owner s Guide Notes Read all of manual to become familiar with this vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS LABELS PICTOGRAMS ...

Страница 16: ...NOT OPERATE VEHICLE WHEN LIGHTNING IS IN THE AREA READ THE MANUAL OPERATE ACCORDING TO LOCAL LAWS AND REGULATIONS USE CAUTION IN BAD WEATHER FORWARD OPERATION TURN KEY TO ON MOVE DIRECTION SELECTOR TO F PRESS ACCELERATOR PEDAL GENTLY REVERSE OPERATION TURN KEY TO ON MOVE DIRECTION SELECTOR TO R PRESS ACCELERATOR PEDAL GENTLTY PARK VEHICLE MOVE DIRECTION SELECTOR TO F TURN KEY TO OFF APPLY PARKING ...

Страница 17: ...LOCAL LAWS AND REGULATIONS MAINTAIN ACCORDING TO SERVICE REPAIR MANUAL AVAILABLE AT www ezgo com FORWARD OPERATION TURN KEY TO ON MOVE DIRECTION SELECTOR TO F PRESS ACCELERATOR PEDAL GENTLY REVERSE OPERATION TURN KEY TO ON MOVE DIRECTION SELECTOR TO R PRESS ACCELERATOR PEDAL GENTLTY PARK VEHICLE MOVE DIRECTION SELECTOR TO F TURN KEY TO OFF APPLY PARKING BRAKE GASOLINE VEHICLES FORWARD OPERATION TU...

Страница 18: ...VEHICLES READ THE MANUAL REPLACEMENT AVAILABLE AT www ezgo com WARNING ENGAGE LOCKING COLLAR WARNING DO NOT DRIVE FAST WARNING INSPECT TOW BAR SYSTEM EVERY 30 DAYS TOW BAR OPERATION PULL LOCKING COLLAR AWAY FROM LATCH AND PRESS ON LATCH TAB TO OPEN PLACE LATCH OVER FRONT TOWING BRACKET CLOSE LATCH AND MOVE LOCKING COLLAR UNDER LATCH TAB DO NOT TOW MORE THAN 3 VEHICLES 12 mph 19 kph MAX SPEED TOWIN...

Страница 19: ...o com READ THE MANUAL REPLACEMENT AVAILABLE AT www ezgo com WARNING OPERATE ACCORDING TO LOCAL LAWS AND REGULATIONS NO MORE THAN 2 OCCUPANTS IN EACH SEAT DO NOT STAND UP AND KEEP ENTIRE BODY INSIDE VEHICLE DO NOT STAND IN FRONT OF OR BEHIND VEHICLE CHILDREN MUST BE ACCOMPANIED BY AN ADULT DO NOT ALLOW CHILDREN TO RIDE ALONE DO NOT GET ON OR OFF A MOVING VEHICLE WARNING HOT SURFACE 608823 ...

Страница 20: ...Page xviii Owner s Guide Notes LABELS PICTOGRAMS Read all of manual to become familiar with this vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS ...

Страница 21: ...servicing the vehicle in accordance with the Periodic Service Schedule Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor an autho rized Branch or the E Z GO Service Parts Department When ordering parts or requesting information for your vehicle provide vehicle model serial number and man ufacture date code SERIAL NUMBER LOCATION Three serial number ...

Страница 22: ... operation the items shown in the INITIAL SERVICE CHART must be per formed Ref Fig 4 The vehicle battery must be fully charged before initial use Check for correct tire inflation See GENERAL SPECIFI CATIONS Check for oil or fuel leaks that could have developed in shipment from the factory Determine and record the braking distance required to stop the vehicle for future brake performance tests Remo...

Страница 23: ...brake push down on the top section of the pedal until it locks in place The park brake will release when the service brake pedal lower section is depressed Use the LOWER section of the brake pedal to operate the service brake system Depressing the bottom of the brake pedal is the preferred method of releasing the park brake to assure the longest ser vice life of the brake components CHOKE Located ...

Страница 24: ...as loose dirt wet grass gravel etc Stay in designated areas and avoid extremely rough terrain Maintain a safe speed when driving down hill Use the service brake to control speed when traveling down an incline A sudden stop or change of direction may result in loss of con trol To prevent loss of control do not move the direction selector while the vehicle is in motion Moving the direction selector ...

Страница 25: ...ximately 1 2 5 cm or until the starter just begins to operate Pull the choke out as required Accelerate slowly and push the choke in completely when the engine runs smoothly Do not allow the starter to operate continuously for more than 10 seconds Allow 30 seconds before attempting to start the vehicle a second time If the vehicle does not start on the third attempt turn the key switch to the off ...

Страница 26: ...should be limited to no more than the maximum governed speed on level ground see GENERAL SPECIFICATIONS Limit vehi cle speed by applying the service brake FUEL To reduce the possibility of severe injury or death from improper fuel handling DO NOT smoke near the fuel tank DO NOT refuel near an open flame or electri cal items which could produce a spark Always handle gasoline in a well ventilated ar...

Страница 27: ...or less Read and understand all instructions provided by the manufacturer of the charger LABELS AND PICTOGRAMS Vehicles may be labeled with pictograms as a method of conveying information or warnings The Vehicle Label Identification Section of this manual explains the labels that are used on this vehicle SUN TOP AND WINDSHIELD The sun top does not provide protection from roll over or falling objec...

Страница 28: ...le is on a firm and level sur face Never get under a vehicle while it is supported by a jack Use jack stands and test the stability of the vehicle on the stands Always place chocks in front and behind the wheels not being raised Use extreme care since the vehicle is extreme ly unstable during the lifting process When lifting vehicle position jacks and jack stands at the areas indicated only To rai...

Страница 29: ... tires on any E Z GO vehicle DO NOT use any tire which has a rec ommended inflation pressure less than the inflation pressure recommended in the owner s guide Use caution when inflating tires Due to the low volume of the small tires overinflation can occur in seconds Overinflation could cause the tire to separate from the wheel or cause the tire to explode Tire inflation should be determined by th...

Страница 30: ... of component damage do not tighten lug nuts to more than 85 ft lbs 115 Nm torque It is important to follow the cross sequence pattern when installing lug nuts This will assure even seating of the wheel against the hub With the valve stem to the outside mount the wheel on to the hub with lug nuts Finger tighten the lug nuts in a cross sequence pattern Ref Fig 14 Tighten the lug nuts to 50 85 ft lb...

Страница 31: ... housing and replace with a new one 4 Push turn signal housing 9 into headlight assembly firmly making sure that it is seated completely 5 Turn the retaining collar 8 to secure the bulb housing and install the phillips head screw 7 to secure in place TAIL LIGHT BRAKE LIGHT BULB REPLACE MENT Make sure that the vehicle key switch is in the OFF po sition and the key has been removed 1 Remove the two ...

Страница 32: ...e 2 the neutral lock pin handle so that the pointed portion of the handle is over the side of the direction selector cam Ref Fig 18 Move direction selector lever towards the area between F and R Dur ing that motion the pin will snap into the hole in the direction selector mounting bracket preventing any movement of the lever When in this position the direc tion selector remains locked in the neutr...

Страница 33: ... CL CL Service Brake Mechanical smooth operation Brakes aggressive stop test C A C A C A C A Park Brake operation does it hold on a hill C A C A C A C A Accelerator smooth operation Starter Generator Belt tension wear cracks Wiring loose connections broken or missing insula tion Carburetor Linkage attachment C A C A C A C A Carburetor CL Direction Selector attachment and mechanism C A C A C A C A ...

Страница 34: ... Fuel Filter R Spark Plug R Throttle Governor Linkage operation governed speed Air Filter Element check replace as necessary Drive Belt cracks frayed excessive wear REMARKS before each use DAILY WEEKLY 20 rnds 20 hrs 100 miles 160 kms MONTHLY 60 rnds 60 hrs 300 miles 500 kms QUARTERLY 125 rnds 125 hrs 600miles 1000 kms SEMI ANNUAL 250 rnds 250 hrs 1200miles 2000 kms ANNUAL 5 YEARS PAGE Fig 19 Init...

Страница 35: ...n Wear eye protection when working on the vehicle Use extra care when working around batteries or using solvents or com pressed air To reduce the possibility of causing an electrical arc which could result in a battery explosion turn off all electrical loads from the battery before removing battery wires Wrap wrenches with vinyl tape to reduce the possibil ity of a dropped wrench shorting out a ba...

Страница 36: ...should be inspected per the Periodic Ser vice Schedule Inflation pressures should be checked when the tires are cool Be sure to install the valve dust cap after checking or inflating REAR AXLE The only maintenance required for the first five years is the periodic inspection of the lubricant level The rear axle is provided with a lubricant level check fill plug lo cated on the bottom of the differe...

Страница 37: ...all the dipstick and cap will result in oil becoming contaminated and or oil being discharged into the engine compartment CHANGING THE OIL Tool List Qty Socket 10 mm 1 Ratchet 1 Extension 1 Oil drain pan 1 Oil Filter Wrench 1 For maximum performance and longevity the engine oil should be replaced after the first 8 hours of operation After the initial oil change it should be changed every 125 hours...

Страница 38: ...e hot enough to burn you severely Drain the oil by removing the drain plug found at the rear of the engine base Remove using a 3 4 19mm wrench At the first oil change small metal chips and lint may be found This is normal resulting from the break in period Inspect the filter at every oil change The presence of large metal chips could indicate possi ble damage to the engine Fig 30 Oil Drain Plug Wi...

Страница 39: ...ated safely as long as the oil is within the safe operating range as indicated on the dip stick DO NOT operate the vehicle if the oil level is below the safe area indicated on the dipstick AIR CLEANER INSPECTION AND REPLACE MENT The air cleaner unit on the vehicle is a dry unit DO NOT use oil on the filter element or any part of the unit Fig 32 Air Cleaner CLEANING THE AIR FILTER ELEMENT DO NOT us...

Страница 40: ...pulleys Fig 34 Checking Belt Tension with Gauge Although not as accurate a new belt may be depressed with a finger to check the belt tension A maximum de flection of 3 8 10 mm is acceptable Fig 35 Checking Belt Tension with Finger Re tighten an existing belt to 75 80 lbs 34 36 kg tension using the same technique A maximum deflec tion of 1 2 13 mm is acceptable ADJUSTING THE BELT Using a 15mm socke...

Страница 41: ...cleaning do not use a pressure washer When cleaning the outside of the battery and terminals do not use a water hose without first spraying with a so lution of baking soda sodium bicarbonate and water to neutralize any acid deposits Use of a water hose with out first neutralizing any acid will move the acid from the top of the battery to another area of the vehicle or storage facility where it wil...

Страница 42: ...uld result in an explosion PERIODIC BRAKE PERFOR MANCE TEST PBPT To prevent severe injury or death resulting from operating a vehicle with improperly oper ating brake system the brake system must be properly maintained All driving brake tests must be done in a safe location with regard for the safety of all personnel The Periodic Brake Performance Test PBPT should be performed regularly see Period...

Страница 43: ... pins at the brake le vers are loose If they are loose return vehicle to ser vice If they are tight adjust free travel Then repeat the Periodic Brake Performance Tests If vehicle fails re move from service and refer to Wheel Brake Inspection section in the Service and Repair Manual to evaluate the reason for failure PROLONGED STORAGE To reduce the possibility of severe injury or death resulting fr...

Страница 44: ...of the vehicle and support it on jack stands Refer to Lifting the Vehicle for proper lifting procedure and safety information Turn the fuel shut off valve to the closed position With proper ventilation turn the key to the ON position and depress the accelerator pedal allow ing the engine to run until it stops due to lack of fuel Remove the spark plug and pour about 1 oz 30 ml of engine oil into th...

Страница 45: ...Page 25 Owner s Guide Notes Read all of manual to become familiar with this vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS OPERATION AND SERVICE INFORMATION ...

Страница 46: ...Page 26 Owner s Guide Notes OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS ...

Страница 47: ...Page 27 Owner s Guide GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS ...

Страница 48: ...NG WHEEL Dual handgrips scorecard holder pencil holder SEATING Foam cushion with vinyl cover and hip restraints hand holds SEATING CAPAPCITY Operator 1 passenger TOTAL LOAD CAPACITY 800 lbs 360 kg including operator passenger accessories cargo SPEED 12 mph 5 mph 19 kph 8 kph in forward on flat ground CHASSIS Welded tubular steel powder coated DuraShield BODY Flexible Impact resistant Injection Mol...

Страница 49: ...ps scorecard holder pencil holder SEATING Foam cushion with vinyl cover and hip restraints hand holds SEATING CAPAPCITY Operator 1 passenger TOTAL LOAD CAPACITY 800 lbs 360 kg including operator passenger accessories cargo SPEED 19 mph 5 mph 31 kph 8 kph in forward on flat ground CHASSIS Welded tubular steel powder coated DuraShield BODY Flexible Impact resistant Injection Molded TPO Thermoplastic...

Страница 50: ...ERING WHEEL Dual handgrips scorecard holder pencil holder SEATING Foam cushion with vinyl cover and hip restraints hand holds SEATING CAPAPCITY Operator 3 passengers TOTAL LOAD CAPACITY 700 lbs 318 kg including operator passenger accessories cargo SPEED 14 mph 5 mph 23 kph 8 kph in forward on flat ground CHASSIS Welded tubular steel powder coated DuraShield BODY Flexible Impact resistant Injection...

Страница 51: ...Page 31 Owner s Guide GENERAL SPECIFICATIONS Fig 42 Flee Freedom Vehicle Dimensions 65 7 167 cm 94 5 240 cm 35 5 90 cm 38 97 cm 45 7 116 cm 68 50 174 cm 47 119 cm ...

Страница 52: ...Page 32 Owner s Guide GENERAL SPECIFICATIONS Fig 42 Shuttle 2 2 Vehicle Dimensions 65 7 167 cm 105 5 268 cm 35 5 90 cm 38 97 cm 45 7 116 cm 74 188 cm 47 119 cm ...

Страница 53: ...ner s Guide GENERAL SPECIFICATIONS Fig 43 Vehicle Dimensions Incline Specifications and Turning Clearance Diameter RECOMMENDED MAX RAMP 25 GRADE OR 14 MAX RECOMMENDED MAX SIDE TILT 25 GRADE OR 14 MAX 1 9 2 5 8 m ...

Страница 54: ...Page 34 Owner s Guide Notes GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings ...

Страница 55: ...Page 35 DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY ...

Страница 56: ...Page 36 DECLARATION OF CONFORMITY ...

Страница 57: ...Page 37 DECLARATION OF CONFORMITY ...

Страница 58: ...Page 38 DECLARATION OF CONFORMITY ...

Страница 59: ...ly as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible compo nent failures or the manner in which each component may fail Be aware that a vehicle requiring repair indicates that the vehicle is no longer functioning as designed and there fore should be considered potentially hazardous Use extreme care when working on any vehicle When diag nosing remov...

Страница 60: ...nical Communications Department TO CONTACT US North America Technical Assistance Warranty Phone 1 800 774 3946 FAX 1 800 448 8124 Service Parts Phone 1 888 GET E Z GO 1 888 438 3946 FAX 1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia USA 30906 3852 ...

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