Ezgo 2012 TERRAIN 250 Скачать руководство пользователя | Manualshive

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MAINTENANCE

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

5 - 14

5

Periodic Service Schedule

BATTERY CHARGING AND MAINTENANCE

Safety

Always observe the following warnings when working on or near batteries.

To prevent battery explosion that could result in severe personal injury or death, keep all smok-
ing materials, open flames or sparks away from the batteries.

Hydrogen gas is formed when charging batteries. Do not charge batteries without adequate ven-
tilation. A 4% concentration of hydrogen gas is explosive.

Be sure that the key switch is off and all electrical accessories are turned off before starting work
on the vehicle.

Never disconnect a circuit under load at a battery terminal.

Batteries are heavy. Use proper lifting techniques when moving them.
Always lift the battery with a commercially available battery lifting device.
Use care not to tip batteries when removing or installing them; spilled
electrolyte can cause burns and damage.

The electrolyte in a storage battery is an acid solution which can cause
severe burns to the skin and eyes. Treat all electrolyte spills to the body
and eyes with extended flushing with clear water. Contact a physician
immediately.

Always wear a safety shield or approved safety goggles when adding water
or charging batteries.

Any electrolyte spills should be neutralized with a solution of 1/4 cup (60 ml)
sodium bicarbonate (baking soda) dissolved in 1 1/2 gallons (6 liters) of water
and flushed with water.

Overfilling batteries may result in electrolyte being spilled from the battery
during the charge cycle. Expelled electrolyte may cause damage to the vehi-

cle and storage facility.

Aerosol containers of battery terminal protectant must be used with extreme care. Insulate
metal container to prevent can from contacting battery terminals which could result in an
explosion.

SEMI-ANNUAL - 125 HOURS

(includes items listed in previous tables & the following)

DIRECTION SELECTOR



Check for wear and smooth movement (lubricate shaft with light oil if required)

KING PINS



Check for excessive play and tightness of retaining nuts

STEERING ASSEMBLY



Check bellows and pinion seal for damage or grease leakage

RACK END BALL JOINT



Lubricate, use wheel bearing grease

REAR AXLE



Check for unusual noise and loose or missing mounting hardware

ANNUAL - 250-300 HOURS

(includes items listed in previous tables & the following)

FRONT WHEEL BEARINGS



Check and adjust as required, see Technician’s Repair and Service Manual

REAR AXLE



Check lubricant, add lubricant (SAE 30 oil) as required

SERVICE BRAKES

(HYDRAULIC BRKES)



Clean and adjust, see Technician’s Repair and Service Manual



Check brake shoe linings, see Technician’s Repair and Service Manual



Check brake fluid

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Содержание 2012 TERRAIN 250

Страница 1: ...622018 H Owner s Guide ISSUED JULY 2011 REVISED FEBRUARY 2016 ...

Страница 2: ...may not be representative of all models Most of the service procedures in this guide can be accomplished using common automotive hand tools Contact your service representative on servicing the vehicle in accordance with the Periodic Service Schedule Repair or replacement parts are available through your E Z GO retailer or E Z GO Genuine Service Parts The following information is needed when contac...

Страница 3: ...ght to incorporate engineering and design changes to products in this manual without obligation to include these changes on units sold previously The information contained in this manual may be revised periodically by E Z GO Division of Textron Inc and therefore is subject to change without notice E Z GO Division of Textron Inc DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL and SPECIFICALLY DISCLAI...

Страница 4: ...rate of self discharge varies depending on the ambient temperature the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls below 75 F 60 C For winter storage the batteries must be clean fully charged and disconnected from any source of electrical drain The battery charger may be left connected to the vehicle to maintain a f...

Страница 5: ...e thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers SECTION PAGE NO SAFETY 1 1 GENERAL SPECIFICATIONS 2 1 INTRODUCTION 3 1 OPERATING PROCEDURES 4 1 MAINTENANCE 5 1 DELCARATION OF CONFORMITY APPENDIX A 1 ...

Страница 6: ...Page iv TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes ...

Страница 7: ...familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 1 TITLE PAGE NO SAFETY 1 3 NOTICES CAUTIONS WARNINGS AND DANGERS 1 3 GENERAL 1 4 GENERAL OPERATION 1 5 MAINTENANCE 1 5 VENTILATION 1 6 LABELS AND PICTOGRAMS 1 7 ...

Страница 8: ...1 2 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 1 ...

Страница 9: ... that could result in an unsafe condition Observe these NOTICES CAUTIONS WARNINGS and DANGERS be aware that servicing a vehicle requires mechanical skill and a regard for conditions that could be hazardous Improper service or repair may damage the vehicle or render it unsafe NOTICES CAUTIONS WARNINGS AND DANGERS Throughout this guide NOTICE CAUTION WARNING and DANGER will be used Please observe th...

Страница 10: ...ibutor Dealer or customer modifications converting E Z GO products into LSV s The Company recommends that all E Z GO products sold as personal transportation vehicles BE OPERATED ONLY BY PERSONS WITH VALID DRIVERS LICENSES AND IN ACCORDANCE WITH APPLICABLE STATE REQUIRE MENTS This restriction is important to the SAFE USE AND OPERATION of the product All customers should adhere to this SAFETY RESTR...

Страница 11: ...the vehicle in a responsible manner and maintain the vehicle in safe operating condition read and observe all warnings and operation instruction labels affixed to the vehicle follow all safety rules established in the area where the vehicle is being operated Leave the vehicle when there is a risk of lightning reduce speed to compensate for poor terrain or conditions apply service brake to control ...

Страница 12: ...e skill and experience to recognize and protect themselves from potential situations that could result in severe personal injury or death and damage to the vehicle Use extreme caution and if unsure as to the potential for injury refer the repair or maintenance to a qualified mechanic VENTILATION Hydrogen gas is generated in the charging cycle of batteries and is explosive in concentrations as low ...

Страница 13: ...balls or other flying objects EGWHL14 28203G01 614068 28203 G01 AUTHORIZED REPRESENTATIVE IN EC IS RANSOMES JACOBSEN LTD WEST ROAD IPSWICH SUFFOLK IP3 9TT UK 614068 cm MIN 150 R F ON OFF I O ON OFF I O F R F ON OFF I O ON OFF I O R F ON OFF I O ON OFF I O R F 14 25 14 25 614121 74443G01 1 To Prevent Roll Back On a Hill From a Stopped Position 3 Fully Release Park Brake 2 Apply Service Brake With L...

Страница 14: ...IED LOAD WITH HIGH CENTER OF GRAVITY COULD RESULT IN TIP OVER LOAD CENTER OF GRAVITY MAXIMUM HEIGHT x in xx cm MAX LOAD XXX LBS XXX KG WARNING MAXIMUM LOAD CENTER OF GRAVITY KEEP LOAD AS FAR FORWARD AS POSSIBLE DO NOT RIDE IN LOAD BED KEEP HANDS FINGERS AWAY FROM DUMP BED DO NOT STAND BEHIND DUMP BED 1 13 14 2 3 4 5 6 7 8 14û 25 WARNING READ MANUAL FOR MAXIMUM LOAD BED CAPACITY MAXIMUM RAMP HILL 9...

Страница 15: ...INALS MAY CAUSE EXPLOSION DO NOT EXPOSE TO FLAME WARNING CORROSIVE WARNING LETHAL VOLTAGE WARNING EXPLOSIVE LOW OIL PRESSURE 17 18 19 20 21 22 23 24 25 26 27 DO NOT DISPOSE OF BATTERIES IN LANDFILL DO NOT DRIVE ON HIGHWAY WINDSHIELDS DO NOT PROVIDE PROTECTION FROM FLYING OBJECTS BATTERIES ARE HEAVY USE CARE LIFTING USE INSULATED TOOLS 28 29 30 31 32 WEAR EYE PROTECTION NO SMOKING HOT SURFACE 33 34...

Страница 16: ...SE Q AN AUDIBLE DEVICE WILL SOUND Q PRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK Q APPLY PARKING BRAKE Q TURN KEY TO OFF Q MOVE DIRECTION SELECTOR TO FORWARD P N TO LEAVE AN ELECTRIC POWERED VEHICLE IN PARK Q APPLY PARKING BRAKE Q TURN KEY TO OFF Q MOVE DIRECTION SELECTOR TO NEUTRAL 39 40 41 ON OFF ON POSITION OFF POSITION HEADLIGHTS UNLOCKED 43 44 45...

Страница 17: ...1 11 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers SAFETY 1 ...

Страница 18: ...1 12 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 1 ...

Страница 19: ...thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 TITLE PAGE NO TERRAIN 250 Vehicle Specifications 2 3 TERRAIN 250 Vehicle Dimensions 2 4 TERRAIN 250 Vehicle Incline Information and Turning Diameter 2 5 ...

Страница 20: ...2 2 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 2 ...

Страница 21: ...al System Batteries Qty Type Key or Pedal Start Speed Controller Transaxle Gear Selection Rear Axle Ratio Shunt Wound 3 0 HP 2 2kW Continuous 48 Volt Six 8 Volt Deep Cycle Pedal Start Battery Charger 48 VDC PowerWise QE 120 VAC UL CSA 250 Amp Solid State Controller Performance Vehicle load capacity 2 Persons 685 0 lb 315 0 kg Without Batteries Seating Capacity Dry Weight 800 0 lb 360 kg Bed load c...

Страница 22: ...amiliar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 4 2 49 0 in 126 0 cm Rear 38 0 in 97 0 cm Front 37 0 in 94 0 cm TERRAIN 250 7 5 in 19 0 cm 48 5 in 123 0 cm 30 5 in 77 0 cm 65 5 in 166 0 cm 5 5 in 14 0 cm 105 3 in 267 0 cm ...

Страница 23: ...ual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 TURNING CLEARANCE DIA Approx 18 9 ft 5 76 m RECOMMENDED MAX RAMP GRADE 25 or 14o MAX RECOMMENDED MAX SIDE TILT 25 or 14o MAX ...

Страница 24: ...2 6 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 2 ...

Страница 25: ...eral Information 3 3 Key Switch Headlight Switch 3 3 State of Charge Meter 3 4 Direction Selector 3 4 Accelerator Pedal 3 4 Brake and Park Brake 3 4 Horn 3 4 Front Seats 3 5 Hip Restraint 3 5 Hour Meter 3 5 Weather Enclosure 3 5 Glove Box 3 6 Cup Holder 3 6 Steering Wheel 3 6 On Board Charger 3 6 On Board Receptacle 3 6 Battery Compartment 3 6 Run Tow Switch 3 6 Ash Tray 3 7 Utility Bed 3 7 ...

Страница 26: ...3 2 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 3 ...

Страница 27: ... do NOT use the accessory wiring harness MUST be connected to draw from the entire 48 Volt battery pack A DC to DC converter is required for accessories that require voltage other than 48 volts to operate properly Accessories connected to this vehicle that do not use the accessory harness must be connected to the DC to DC converter 1 Key Switch Headlight Switch To reduce the possibility of compone...

Страница 28: ... movement of the accelerator pedal will release the park brake and may cause the vehicle to move which could result in severe injury or death With the key switch ON pressing the accelerator pedal starts the motor When the pedal is released the motor will stop To stop the vehicle more quickly press the service brake If key switch is ON and park brake is set pressing the accelerator inadvertently wi...

Страница 29: ...nts are designed to help keep the occupants properly positioned in the event of sudden vehicle position changes 10 Hour Meter The hour meter indicates total hours of operation If the vehicle is equipped with lights the key switch has a position to operate them indicated by the light icon 11 Weather Enclosure The vehicle is equipped with weather enclosure as an option 12 Glove Box An optional locka...

Страница 30: ...re switch ing the Run Tow Maintenance switch to the Tow Maintenance position When in the Tow Maintenance position the Anti Roll Back and Walk Away safety features of the system no lon ger function Before attempting to tow vehicle move the Run Tow Maintenance switch to the Tow Maintenance position Failure to do so will damage the controller or motor Before disconnecting or connecting a battery or a...

Страница 31: ...n operating loaded vehicle Do not permit any one to ride in the bed Do not drive the vehicle with the load bed raised or with the tailgate unsupported When using a load bed be sure to avoid backing up to the edge of a drop off such as a loading dock or ravine A misjudgment of distance or an unstable surface could result in the vehicle falling backwards Always place a gas can on the ground before f...

Страница 32: ...3 8 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 3 ...

Страница 33: ...t Codes 4 5 Maintenance Instructions 4 6 OPERATING THE VEHICLE 4 6 TERRAIN 250 48V TruCourse Technology 4 7 General 4 7 TruCourse Technology System Performance options Diagnostics 4 8 Changing Performance Options 4 8 Operation 4 9 Regenerative Braking 4 10 Pedal Up Braking 4 10 Terrain 4 10 Walk Away Feature 4 10 Anti Roll Back Feature 4 11 Anti Stall Feature 4 11 High Pedal Disable Feature 4 11 D...

Страница 34: ... place on an ongoing basis In order to obtain correct components for the vehicle the manufac ture date code serial number and vehicle model mustacture date code serial number and vehicle model must be provided when ordering service parts Serial Number and Location BEFORE INITIAL USE Read understand and follow the safety label on the instrument panel Be sure you understand how to operate the vehicl...

Страница 35: ...n the INITIAL SERVICE CHART must be performed The vehicle batteries must be fully charged before initial use Check for leaks that could have developed in shipment from the factory Check for correct tire inflation Determine and record the braking distance required to stop the vehicle for future brake performance tests Remove the protective clear plastic from the seat bottom and back rest before pla...

Страница 36: ...ate ventilation The charger should also be placed in an area that will be relatively free of dirt mud or dust since accumulations within the fins of the charger will reduce their heat dissipating qualities Optimal cooling also occurs when the charger is placed on a horizontal surface with the fins vertical More airflow from below the charger will help cool the fins so placement above open areas or...

Страница 37: ...a steady GREEN the batteries are fully charged and the charger may be unplugged although not necessary The charger may be left plugged in for long periods of time to maintain the batteries charge level If a fault occurred anytime during the charging the charger s LED will quickly flash RED The specific fault is indi cated by the number of RED flashes that occur there will be a pause and then the f...

Страница 38: ...ttery cell after charging and add distilled water as required to the level specified by the battery manufacturer Follow the safety instructions recommended by the battery manufacturer 2 Make sure the charger connections to the battery terminals are tight and clean Check for any deformations or cracks in the plastic parts Check the charger harness for chaffing and rubbing Inspect all wiring for fra...

Страница 39: ...k the area behind the vehicle before operating in reverse All occupants must be seated Keep entire body inside vehicle and hold on while vehicle is in motion TERRAIN 250 48V TRUCOURSE TECHNOLOGY SYSTEM General TruCourse Technology TCT system vehicles are operated in one of three modes or performance options All options have standard features that control protect and diagnose the vehicle The option...

Страница 40: ...agnostic mode to ease troubleshooting Changing Performance Options The performance option may be changed if the existing option is not compatible with the terrain that the vehicle will be operated 1 Raise the seat and ensure that the Run Tow Maintenance switch is in the RUN position 2 Ensure that the charger is unplugged from the vehicle 3 Locate the vehicle diagnostic port and remove the environm...

Страница 41: ...d d to the batteries TCT models are equipped with a regenerative motor control system The motor s speed is sensed and regulated directly by the controller As a vehicle begins to accelerate while descending a hill the speed sensor will cause the motor to electrically resist the speed of the vehicle through regenerative braking If the operator attempts to override the electronic braking feature by m...

Страница 42: ...key switch to another position the warning beeper will sound and the vehicle will brake rapidly until it reaches the speed of approximately 2 mph 3 kph Pedal Up Braking Pedal up braking is regenerative braking that occurs when the accelerator pedal is released while the vehicle is mov ing between 8 mph 13 kph and the vehicle s top speed Example If all of the following events occur a the vehicle is...

Страница 43: ...ition and remove power from the motor When the brake pedal is released the car will roll backwards slightly before power is returned to the motor High Pedal Disable Feature High pedal disable prevents undesired acceleration if the direction selector lever is changed or the key is turned on while the accelerator is pressed Diagnostic Mode Feature Diagnostic mode eases troubleshooting In the unlikel...

Страница 44: ...asting To reduce the possibility of severe injury or death from coasting at above recommended speeds limit speed with service brake Uncontrolled coasting does not occur with this model However this is not a substitute for the service brake which should be used to slow the speed of the vehicle quickly This model is equipped with a feature pedal up braking that slows the vehicle s speed when the acc...

Страница 45: ...4 13 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers OPERATING PROCEDURES 4 ...

Страница 46: ...4 14 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 4 ...

Страница 47: ... 6 Unidirectional Tires 5 7 LIGHT BULB REPLACEMENT 5 7 FUSE REPLACEMENT 5 7 TRANSPORTING VEHICLE 5 8 Towing 5 8 Hauling 5 8 SERVICE AND MAINTENANCE 5 8 ROUTINE MAINTENANCE 5 9 Tire Inspection 5 9 Brakes 5 9 PERIODIC BRAKE TEST FOR MECHANICAL BRAKES 5 10 REAR AXLE 5 10 Checking the Lubricant Level 5 10 LUBRICATION 5 11 HARDWARE 5 12 PERIODIC SERVICE SCHEDULE 5 13 BATTERY CHARGING AND MAINTENANCE 5 ...

Страница 48: ...5 2 MAINTENANCE 5 Battery Charging 5 19 AC Voltage 5 19 Troubleshooting 5 19 HYDROMETER 5 20 Using Hydrometer 5 21 PROLONGED STORAGE 5 22 ...

Страница 49: ...ired to preserve the painted surfaces Occasional cleaning and waxing with non abrasive products designed for clear coat automotive finishes will enhance the appearance and durability of the painted surfaces Corrosive materials used as fertilizers or for dust control can collect on the underbody of the vehicle These materi als will cause corrosion of underbody parts unless flushed occasionally with...

Страница 50: ...NCERNS As a responsible user practice respect for all wildlife and their habitat Respect private property and comply with all local laws and regulations governing the use of light duty utility vehicles To prevent severe injury or death while driving be aware of the following Environmental hazards such as steep slopes overhanging limbs etc When driving be aware of environmental hazards such as stee...

Страница 51: ...nce WHEELS AND TIRES A tire explosion can cause severe injury or death Never exceed the inflation pressure rating on the tire sidewall To reduce the possibility of tire explosion pressurize tire with small amounts of air applied inter mittently to seat beads Due to the low volume of the small tires overinflation can occur in sec onds Never exceed the tire manufacturer s recommendation when seating...

Страница 52: ...s therefore the most cost effective way to repair a puncture in the tread is to use a commercial tire plug Tire plug tools and plugs are available at most automotive parts outlets and have the advantage of not requiring the tire be removed from the wheel If the tire is flat remove the wheel and inflate the tire to the maximum recommended pressure for the tire Immerse the tire in water to locate th...

Страница 53: ... pull out bulb and socket Insert new bulb and rotate socket a quarter turn clockwise to secure Similarly replace the turn signal light bulb locate bulb socket on backside of light bar and turn bulb socket a quarter turn counterclockwise to unlock and pull out bulb and socket Insert new bulb and rotate socket a quarter turn clockwise to secure To replace the tail and brake light bulb roll the rubbe...

Страница 54: ...the seat bottom secured When transporting vehicle below highway speeds check for tightness of hardware and cracks in sun top at mounting points Always remove windshield when transporting Always check that the vehicle and contents are adequately secured before transporting The rated capacity of the trailer or truck must exceed the weight of the vehicle see GENERAL SPECIFICATIONS for vehicle weight ...

Страница 55: ...le owner and service technician to carefully follow the procedures recommended in this manual Preventative maintenance applied at recommended intervals is the best guarantee for keeping the vehicle both dependable and economical This vehicle will give years of satisfactory service providing it receives regular maintenance Refer to the Periodic Service Schedule for appropriate service intervals ROU...

Страница 56: ...may or may not lock Observe the vehicle stopping location or measure the vehicle stopping distance from the point at which the brakes were latched The vehicle should stop within the normal range of stopping distances If the vehicle stops more than 4 ft 1 2 m beyond the acceptable stopping distance or pulls to one side the vehicle has failed the test and should be tested again If the vehicle fails ...

Страница 57: ...o not use more than three 3 pumps of grease in any grease fitting at any one time Excess grease may cause grease seals to fail or grease migration into areas that could damage components Putting more than three pumps of grease in a grease fitting could damage grease seals and cause premature bear ing failure Lubrication Points View from Underside of Vehicle Rack Ball Joint ...

Страница 58: ... on the head with 8 8 or 10 9 Unmarked hardware is Grade 2 ALL TORQUE FIGURES ARE IN FT LBS Nm BOLT SIZE Grade 2 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 1 Unless otherwise noted in text tighten all hardware in accordance with this chart This chart specifies lubricated torque figures Fasteners that are plated or lubricated when installed are considered wet and require approximately 80 of the torque ...

Страница 59: ...nections and broken missing insulation CHARGER RECEPTACLE Clean connections keep receptacles free of dirt and foreign matter ACCELERATOR Check for smooth movement SERVICE BRAKE MECHANICAL BRAKES HYDRAULIC BRAKES Conduct brake performance test PARK BRAKE Check brake performance and adjust if required DIRECTION SELECTOR Check attachment tighten if required STEERING ASSEMBLY Check for abnormal play t...

Страница 60: ...afety shield or approved safety goggles when adding water or charging batteries Any electrolyte spills should be neutralized with a solution of 1 4 cup 60 ml sodium bicarbonate baking soda dissolved in 1 1 2 gallons 6 liters of water and flushed with water Overfilling batteries may result in electrolyte being spilled from the battery during the charge cycle Expelled electrolyte may cause damage to...

Страница 61: ...t can reduce the life of the battery BATTERY MAINTENANCE Tool List Qty Tool List Qty Insulated Wrench 9 16 1 Battery Carrier 1 Hydrometer 1 Battery Maintenance Kit P N 25587 G01 1 At Each Charging Cycle To reduce the possibility of fire never attach a battery charger to a vehicle that is to be unattend ed beyond the normal charging cycle Overcharging could cause damage to the vehicle batteries and...

Страница 62: ...ry Over the life of the battery a considerable amount of water is consumed It is important that the water used be pure and free of contaminants that could reduce the life of the battery by reducing the chemical reaction The water must be distilled or purified by an efficient filtration system Water that is not distilled should be analyzed and if required filtration installed to permit the water to...

Страница 63: ...cup 60 ml sodium bicarbonate baking soda dissolved in 1 1 2 gallons 6 liters of water and flushed with water Always wear a safety shield or approved safety goggles when adding water or charging batteries Battery Cleaning To prevent battery damage be sure that all battery caps are tightly installed To reduce the possibility of damage to vehicle or floor neutralize acid before rinsing battery To red...

Страница 64: ...er extreme conditions After batteries are clean and dry the terminals should be coated with a commercially available protectant Aerosol contain ers of battery terminal pro tectant must be used with extreme care Insulate the metal container to prevent the can from contacting the battery terminals Battery Replacement Before any electrical service is performed on TruCourse technology model vehicles t...

Страница 65: ...trolyte and result in component damage The electrolyte level in all cells must be at the recommended level and cover the plates The charging must take place in an area that is well ventilated and capable of removing the hydrogen gas that is generated by the charging process A minimum of five air exchanges per hour is recommended The charging connector components must be in good condition and free ...

Страница 66: ...g the density of the electrolyte which is accomplished by measuring the specific gravity of the electrolyte The greater the concentration of sulfuric acid the more dense the electrolyte becomes The higher the density the higher the state of charge To prevent battery explosion that could result in severe personal injury or death never insert a metal thermometer into a battery Use a hydrometer with ...

Страница 67: ... low 80 F 27 C Adjust the reading to conform with the electrolyte temperature e g if the reading indicates a specific gravity of 1 250 and the electrolyte temperature is 90 F 32 C add four points 004 to the 1 250 which gives a corrected reading of 1 254 Similarly if the temperature was 70 F 21 C subtract four points 004 from the 1 250 to give a corrected reading of 1 246 5 Test each cell and note ...

Страница 68: ...ible and will cause permanent damage to the battery In order to prevent damage the battery should be recharged A hydrometer P N 50900 G1 can be used to determine the specific gravity and therefore the state of charge of a battery In winter conditions the battery must be fully charged to pre vent the possibility of freezing A fully charged battery will not freeze in temperatures above 75 F 60 C Alt...

Страница 69: ...5 23 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers MAINTENANCE 5 ...

Страница 70: ...5 24 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 5 ...

Страница 71: ...ead all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers TABLE OF CONTENTS FOR APPENDIX A TITLE PAGE NO DECLARATION OF CONFORMITY A 3 ...

Страница 72: ...A 2 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes ...

Страница 73: ...A 3 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers DECLARATION OF CONFORMITY ...

Страница 74: ...APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers A 4 DECLARATION OF CONFORMITY CONTINUED ...

Страница 75: ......

Страница 76: ... of Textron Inc Technical Communications Department E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor an authorized Branch Genuine E Z GO Parts Accessories Department or at www shopezgo com ...

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