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ML442 | v5k 

 

 

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Expo Technologies UK 

T: +44 (0) 20 8398 8011 
E: [email protected] 

Expo Technologies US 

T: +1 (440) 247 5314 
E:[email protected] 

Expo Technologies China 

T: +86 532 8906 9858 
E: [email protected] 

 

Approval / Certification 

X

 =  

Europe 
  EN60079-0, EN60079-2 

  Sira 01ATEX1295X 

  0518  

   II 2 (2) G D 

 

  Ex [pxb] IIC T6 Gb 
  Ex [pxb] IIIC T85ºC Db 
  Tamb -20ºC +55ºC 
  IEC 
   IEC60079-0, IEC60079-2 

  IECEx SIR 07.0027X 

  Ex [pxb] IIC T6 Gb 
  Ex [pxb] IIIC T85ºC Db 
  Tamb -20ºC +55ºC 

 

BRAZIL 

 

  INMETRO- TÜV 12.1462X 

  Ex [pxb] IIC T6 Gb 
  Ex [pxb] IIIC T85ºC Db 

  

Tamb -20ºC +55ºC 

 

USA / Canada NFPA 496 

  FM 1X8A4AE 

  Class I Div 1 Groups A, B, C & D 
 

  UL E190061 

  Class I Div 1 Groups A, B, C & D 

 

  

For  limitations  and  conditions  of  use  refer  to  the 
applicable certificate at the back of this manual. 

MiniPurge

 Housing

 

   ss

 =  316L Stainless Steel  

 

Neoprene “Top” Mount Gasket 

   pm

 =  Panel Mount (Side/Front Mount) 316L 

Stainless Steel 

Presurization Method 

   CF

 = Continuous Flow 

   LC

 = Leakage Compensation 

1.  Specification Sheet – MiniPurge

 Type X Systems 

 

 

 
 
 
 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 

 

 
 
 
 
Supply Pressure: 

 

Must be regulated at inlet

 

 

 

 

 

Minimum 60 psi / 0.4 MPa / 4 bar 

 

 

 

 

Maximum 115 psi / 0.8 MPa / 8 bar 

Air Quality: 

 

 

Compressed air / Nitrogen to instrument quality 

Ambient Temperature:   

-20ºC to + 55ºC 

Leakage Compensation:   

Variable up to 2 scfm / 60 Nl/min to compensate for leakage of enclosure 

Purge Timer: 

 

 

Stepped adjustable between 1 minute and 30 minutes 

Flow & Pressure Sensors: 

CF:

 

One sensor for both 

 

 

 

 

 

“Low Pressure and Flow”:   

1” WC / 250 Pa (2.5 mbar) 

 

 

 

 

LC:

 

“Low Pressure Sensor” 

 

0.2” WC / 50 Pa (0.5 mbar) 

 

 

 

 

 

“Flow Sensor” 

 

 

1.13” WC/ 280 Pa / (2.8 mbar) 

Relief Valve: 

System: 

CF 

LC

 

 

Model No: 

RLV25/ss 

RLV25/FS/ss 

 

Opening Pressure: 

4” WC / 1 kPa (10 mbar)  

4” WC / 1 kPa (10 mbar) 

 

Purge Flow Rate: 

N/A (see Spark Arrestor) 

8 scfm / 225 Nl/min 

 

Material: 316L Stainless Steel, Spark Arrestor: Stainless Steel mesh, Gasket: Neoprene 

Spark Arrestor Unit 

Model No: 

SAU25 

(CF systems only)

 

Purge / Dilution Flow Rate: 

Between 0.4 & 8 scfm / 10 & 225 Nl/min (Default: 8 scfm) 

 

 

7 user selectable orifice plates 

 

Material: 

Stainless Steel 

Bulkhead Pipe Fittings: 

Air Supply: 

1/2” NPT 

 

Output: 

1/2” NPT 

 

Signal: 

1/8” NPT 

 
 
 
 

Size 
1

 = Sub MiniPurge  

      Purge flow rate 225 Nl /min, 8 scfm  

Purge System Type 

07

 = MiniPurge  

Power & Alarm (Signals) 

   PO

 =  Pneumatic Output 

   “Power” : On Purge Complete = 30 psi / 0.2 MPa / 2 bar Signal 
   “Alarm” : Loss of  Pressure = No signal 
   ”Pressurized” = 30 psi / 0.2 MPa / 2 bar Signal 

   PA

 = Power and Alarm Terminal Box Ex e IIC T5 

            Power and Alarm Terminal Box Ex e IIC T4 
   “Power” ; 250 Vac 4 Amp AC15 2PNO – Ex d IIC T6 
   “Alarm” :  250 Vac 4 Amp AC15 SPCO – Ex d IIC T6 
   (European and IEC Systems Only) 

   IS

 =  Intrinsically Safe, Ex i & Ex i circuit 

   “Power” : used with others’ Ex i equipment 
   “Alarm” : Relay / Barrier 

Model No. (Example):  07 1 XLC / ss / PO / WM                

(Note: Not all codes are applicable) 

Options as Required 

   AO

   = Alarm Only 

   MO

   = Manual Override 

   MK

   = MIU Mounting Kit (PO systems only) 

   WM

  = Wall Mounting Bars 

Содержание MiniPurge Type X

Страница 1: ...ML 442 Contents 1 Specification Sheet MiniPurge Type X Systems 2 Application Suitability 3 Description and Principle of Operation 4 Installation of the System 5 Commissioning 6 Maintenance of the Sys...

Страница 2: ......

Страница 3: ...ge Timer Stepped adjustable between 1 minute and 30 minutes Flow Pressure Sensors CF One sensor for both Low Pressure and Flow 1 WC 250 Pa 2 5 mbar LC Low Pressure Sensor 0 2 WC 50 Pa 0 5 mbar Flow Se...

Страница 4: ...ina T 86 532 8906 9858 E qingdao expoworldwide com Visual Indicators CF Alarm Pressurized Red Green Purge Complete Red Green LC Alarm Pressurized Red Green Purge Complete Black Amber Action on Loss of...

Страница 5: ...itching devices may be limited in their gas group The certification documentation supplied with any such devices must be checked to ensure their suitability This system is designed for use primarily w...

Страница 6: ...purge flow measurement purge timing and local visual indication of Pressurized Alarm and flow sensed It also provides the outputs for power and remote alarm control corresponding to the output type s...

Страница 7: ...ies UK T 44 0 20 8398 8011 E sales expoworldwide com Expo Technologies US T 1 440 247 5314 E sales na expoworldwide com Expo Technologies China T 86 532 8906 9858 E qingdao expoworldwide com Figure 3...

Страница 8: ...ou will find that the RLV spring will cycle open and closed If this happens contact our service department for advice Figure 4 Leakage Compensation Circuit Diagram 3 5 Type of Output The functions of...

Страница 9: ...e connected to IS circuits as the switch contacts are in the hazardous area In many instances these outputs may be connected to the Expo range of MiniPurge Interface Units MIU Figure 7 Intrinsically S...

Страница 10: ...lled as close as possible to the PE It should be installed so that the system indicators and certification labels may be readily observed 4 2 Relief Valve RLV and Spark Arrestor Unit SAU To achieve ef...

Страница 11: ...l Unit should be piped within the pressurized enclosure to ensure purging of potential dead air spots The purge system is fitted with an internal regulator factory set to 3 bar feeding the logic 4 4 P...

Страница 12: ...e user s responsibility to verify or enter this data on the PE and or MiniPurge system nameplate Ask Expo if in doubt The IEC EN 60079 2 permits 5 free volume changes and an example of the calculation...

Страница 13: ...AND AUTOMATIC DISCONNECT OF POWER A T a Leakage Compensation The action on loss of pressurization is set by moving the jumper tube see Figure 10 Action on Loss of Pressurization Jumper Tube The standa...

Страница 14: ...as Release If the PE contains an internal source of release of flammable gas or vapour the procedures for assessment of the release as given in NFPA 496 or IEC EN 60079 2 should be used Expo is please...

Страница 15: ...er thread size as the MiniPurge CU inlet fitting upstream of the connection 5 1 Continuous Flow CF Systems Open the Flow Control Valve FCV until the alarm pressurized indicator just turns from red to...

Страница 16: ...of the minimum are permitted and a tolerance of 20 is normally acceptable If the time is too short it must be increased accordingly After the power has been applied via the CU the purging valve will c...

Страница 17: ...n as the alarm pressurized indicator turns red the system will start to re purge If Alarm and Trip function is selected the enclosure power will be switched off While it is re purging return the LCV t...

Страница 18: ...re Check the condition of the air supply filter element Clean or replace it as necessary At least every two years check the following additional items Apparatus is suitable for the Hazardous Location...

Страница 19: ...2 months old parts under warranty should be returned to Expo for investigation with a full report of the fault and the system serial number As with any pneumatic system the greatest enemies are water...

Страница 20: ...r supply pressure at the inlet to the MiniPurge is stable between 4 8 Barg 60 115 psi Yes Replace pipe work No Yes Any significant leakage must be corrected Check for leaks down the cables or conduit...

Страница 21: ...vailable No Yes Check the small indicator button on the timer valve When the valve has timed out it should return out when depressed No Yes Yes Check if the external Power Switch contacts close at 1 4...

Страница 22: ...s there debris on the RLV disk allowing air to leak from the valve Relief Valve opens continuously or intermittently Call Expo Remove the RLV cover and clean the valve disk If it is necessary to remov...

Страница 23: ...ing LC Is the actual PE pressure below the setting of the Minimum Pressure Sensor Is the Leakage Compensation Valve setting too low causing the MiniPurge to auto repurge System purges correctly but th...

Страница 24: ...MiniPurge is stable between 4 8 Barg 60 115 psi Yes Replace pipe work No Yes Any significant leakage must be corrected Check for leaks down the cables or conduit Ensure leakage does not exceed 60 Nl m...

Страница 25: ...vailable No Yes Check the small indicator button on the timer valve When the valve has timed out it should return out when depressed No Yes Yes Check if the external Power Switch contacts close at 1 4...

Страница 26: ...ere debris on the RLV disk allowing air to leak from the valve Relief Valve opens continuously or intermittently Call Expo Remove the RLV cover and clean the valve disk If it is necessary to remove th...

Страница 27: ...y Certificate Certificate Number Ex e junction box IECEx Certificate IECEx ITS 10 0003X ATEX Certificate 10ATEX37092X INMETRO T V T V 12 1463 Ex d switches IECEx Certificate IECEx EPS 14 0092X ATEX Ce...

Страница 28: ...rned off automatically without delay Pressurized signal absent i e Alarm ON include Alarm and or Trip Red Pressure Low Low Pressure sensor turns off Enclosure pressure falls below the minimum Enclosur...

Страница 29: ...Flow starts No Yes Power on Power Sw signal ON Purge timer times out Yes Power turned off automatically Red Pressure Flow Low Low Pressure Flow sensor turns off Enclosure pressure or Flow Green Pressu...

Страница 30: ...E 0 1 CERT RELATED MJF DRAWN 1 1 1 STAINLESS STEEL 3 CF OPTION SAU 25 SPARK ARRESTOR CF OPTION ONLY D P LO 6mm OR M5 10 32 UNF FITTING SUPPLIED MiniPurge CONFIGURATION PIPING KIT OPTIONAL DIRECT MOUNT...

Страница 31: ......

Страница 32: ...CONNECTION 1 8 NPTF 129 5 08 REMOVABLE COVER HOLE SUITABLE FOR GLAND M20 OR 1 2 NPT MOUNTING BAR PITCH 210 8 27 MOUNTING BAR SPECIAL OPTION ONLY 1 2 PA OPTION CUSTOMER TO SITE AND DRILL INPUT GLAND HO...

Страница 33: ...RIP DOOR INTERNAL AO C A T A T AO C 26 22 LC LEAKAGE COMPENSATION SHOWN ITEMS IN DOTTED REMOVED FOR CF DRAWING STATUS APPROVED MOD No DATE ISSUE MATERIAL FINISH SURREY KT7 0RH UNITED KINGDOM Expo Tech...

Страница 34: ...RH UNITED KINGDOM Expo Technologies Limited JOB No TITLE CUSTOMER DRAWING No SHEET No SCALE OF NO DEC PLACE 0 5 1 DEC PLACE 0 2 2 DEC PLACE 0 1 FLATNESS TO BE LESS THAN 0 4mm OVER ANY 100mm LENGTH 3rd...

Страница 35: ...I e c a f r e t n I t i n U y l p p u s r e w o P s r o t c a t n o c r e w o p r o n o i t a c o L s u o d r a z a H n o N n o i t a c o L s u o d r a z a H V 0 3 x a m V A m 0 0 1 x a m I s y a l e...

Страница 36: ...connection of the MIU e shall be connected to earth using minimum 4mm2 conductor TERMINALS MIU e may be fitted with a combination of WDU2 5 terminals certified to KEMA 98ATEX1683U IECEx ULD05 0008U S...

Страница 37: ...Pressure Equipment Directive 97 23 EC MiniPurge Systems are classified as not higher than category I under Article 9 of this Directive and intended for use in potentially explosive atmospheres Hazard...

Страница 38: ......

Страница 39: ......

Страница 40: ...Technologies UK Expo Technologies Ltd Unit 2 The Summit Hanworth Road Sunbury On Thames TW16 5DB UK T 44 20 8398 8011 F 44 20 8398 8014 E sales expoworldwide com Expo Technologies China Qingdao Expo...

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