EXPO MiniPurge D825/ET Скачать руководство пользователя страница 26

Expo Technologies Limited

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Page 3 of 7 

ML384  Issue 03 

   09.01.13 

 

bar). The "Pressurized" signal from the CU at 30 psi (2 bar) 
or more will hold the switch in the operated position until 
the CU detects a low pressure in the PE and removes the 
"Pressurized" signal. The Alarm switch will reset and its 
contacts can be used to operate a remote electrical alarm. 

If the switch is located in the hazardous area it must either 
be part of an Intrinsically Safe circuit, or be suitably 
protected e.g. explosionproof. The pressure switch should 
be IS or explosionproof even if it is fitted within the 
Pressurized Enclosure. 

Expo Technologies Tip

: Exception: For a “Z Purge” 

system fitted in a Division 2 area, a non-classified 
switch inside the PE can be used to operate a remote 
Alarm provided its electrical supply comes from within 
the PE (i.e. NOT PROVIDING DRY CONTACTS). When 
the PE is in use the Alarm can operate normally in 
response to the pneumatic signal from the CU with 
option /PO. When the PE power is switched off there is 
no need for an alarm! Ask for the circuit diagram. 

The Alarm switch can also be located in a nearby non-
classified location. To get the best response time the switch 
should be as close as possible to the CU and the maximum 
length of tubing between the CU and the Alarm switch should 

not exceed 150 feet (45 m) unless “Quick Exhaust Valves” 

are used (please ask Expo if in doubt). 

 

Note: No valves may be fitted between the Expo system 
and the alarm switch. 

1.4  

Power Supplies and their Isolation 

1.4.1 All power entering the PE shall be provided with a 
means of isolation. This requirement also applies to any 
external power sources that are connected to "dry 
contacts" or "volt-free contacts" within the PE. 

Exception: Power to Intrinsically Safe, or other apparatus, 
which is already suitable for the location, need not be 
isolated by the Expo Technologies system. 

Expo Technologies Tip: It is recommended to fit dry or 
volt-free contacts in the non-classified area or inside 
an explosionproof box rather than inside the PE. 

Please ask Expo about “MiniPurge

£

 

Interface Units” 

(MIU). 

In the case of "X" Pressurization, the isolation of the power 
must be controlled by the Expo system using the "Purge 
Complete" pneumatic signal to operate a "Power Switch" in 
a similar manner to that described in 1.3 above. 

In the case of "Y" or "Z" Pressurization the power may be 
controlled manually by the user by the use of local isolating 
switch. 

1.4.2 In accordance with NFPA 496

,

 Expo Mini-X-

Purge

£

 systems can have the "Action on Pressure 

Failure" (normally "Alarm and Trip") adjusted by the 
user to become "Alarm Only". In case of an alarm, it is 
the responsibility of the user to de-energize the 
protected equipment as soon as possible. The system 

may require the addition of an “Alarm Only Kit” (/AO) to 

perform this function. Please contact Expo 
Technologies Sales office for further details. 

1.4.3 The Power (cut-off) Switch must be approved for 
the location or located in a non-classified area. 

1.4.4 No valves are permitted between the Power 
Switch and the Expo system. 

1.4.5 For "X" Pressurization, the PE door shall have 
fasteners that can be opened only by the use of a tool 
or key. Otherwise the additional requirements from 
NFPA 496 should apply. 

Note: The door switch provided with the Expo system 
(when requested) can be either pneumatic or electric. 

1.5  Marking 

1.5.1 The MiniPurge

£

 system carries a nameplate and 

a specification sheet, which give specific data such as 
serial and models numbers, Pressure Sensor settings, 
flow rates and purge time. 

1.5.2 Other marking, for the PE, required by the 
standard includes: 

 

WARNING - PRESSURIZED ENCLOSURE 

This enclosure shall not be opened unless the 
area is known to be free of flammable materials or 
unless all devices within have been de-energized" 

"Power shall not be restored after the enclosure 
has been opened until the enclosure has been 
purged for____minutes at a flow rate of_____." 

Expo note: It is understood that NFPA 496 requires the 
de-energization of all devices that are not suitable for 
the hazard e.g. devices that are not Explosionproof or 
Intrinsically Safe. For example, an explosionproof anti-
condensation heater would not have to be de-
energized. 

1.5.3 If Inert Gas is used as the Protective Gas and a 
risk of asphyxiation exists, a suitable warning plate 
should be fitted to the PE. 

Section 2 

Operation of the System

2.1  Initial 

Commissioning 

2.1.1 Check that the system has been installed in 
accordance with Section 1 of this manual. 

2.1.2 Disconnect the supply pipe from the inlet to the 
Control Unit and blow clean air through for at least 5 
seconds per foot of length (15 sec / metre) to remove any 
debris, oil and condensation. 

2.1.3 Connect a temporary pressure gauge or liquid 
ma

nometer to the PE or Control Unit “Pressure Test 

Point”, [on the LP Sensor, by the removal of the Red 

plug - 

5/32” (4mm) OD nylon tube].

 

2.2  Commissioning 

Leakage Compensation (LC) 

and Continuous Flow High Purge (CFHP) ”X” 

Purge systems.  

Содержание MiniPurge D825/ET

Страница 1: ...that the installer and user of the Expo system follow these instructions Please refer to the standard for principles and definition These instructions apply only to the pressurizing system it is the...

Страница 2: ......

Страница 3: ...sionproof Terminal Box 10 Section 6 Installation of the System 11 Relief Valve Unit 11 Air Supply Quality 11 Pipe Work 12 Multiple Enclosures 12 Provision and Installation of Alarm Devices 12 Power Su...

Страница 4: ...T100 C Db Tamb 20 C to 55 C T V INMETRO Certificate T V 12 1462X Ex pxb ia IIC T5 Gb Ex pxb ia IIIC T100 C Db Tamb 20 C to 55 C FM Certificate FM 1X8A4 AE USA Canada Class I Div 1 Groups A B C D Type...

Страница 5: ...urge supply and outlet to pressurized enclosure 1 NPT female Minimum supply line 25 mm 1 ID tube Reference points signals 1 8 NPT female Visual Indicators Alarm Red Pressurized Green System Purging 4...

Страница 6: ...ral spark arrestor Default Setting 99 minutes Weight 27 kg 60lb Type RLV104 ss FS Bore Purge Outlet Valve 104 mm Relief Valve 75 mm Relief Valve Lift Off Pressure Minimum 20 mbarg Maximum 50 mbarg Def...

Страница 7: ...stricted air supply inadequate supply pipe work or drop in air supply pres sure during the purge process Operation of the System Once the system is installed correctly turn on the air supply Refer to...

Страница 8: ...quired purge time Note The recorded purge time must never be less than the required purge time The system is now operating correctly in leakage compensation mode If the system has not performed as exp...

Страница 9: ...ning switching devices may be limited in their gas group The certification documentation supplied with any such devices must be checked to ensure their suitability This system is primarily designed fo...

Страница 10: ...ve entered the enclosure before pressurization Purging is the process of removal contaminated air and replacement with air or inert gas known to be free from flammable gas The duration of this purge p...

Страница 11: ...ensor monitors flow through the Purge Outlet Valve At correct purge flow rates above the minimum specified for purging the sensor sends a signal that activates the purge timer This sensor is factory c...

Страница 12: ...tivated by the signal of the Purge Complete Valve The pneumatic output for this function is connected to a switch within the explosionproof terminal box This activation can be used to turn on the elec...

Страница 13: ...ief Valve Unit When the system changes to leakage compensation mode the Purge Outlet Valve is closed and the enclosure sealed The Relief Valve Unit has an in built relief valve This is sized to ensure...

Страница 14: ...any way Air Supply Quality The MiniPurge system should be connected to a protective gas supply which is suitable for purging and pressurization The supply pipe connection to the MiniPurge must be app...

Страница 15: ...e pressurized signal is removed This ab sence of signal indicates a low pressure alarm condition and causes the alarm indicator on the control unit to go from green to red There are volt free dry cont...

Страница 16: ...power must be controlled by the MiniPurge system using the power interlock signal No switches are permitted between the power switch and the MiniPurge system other than an authorized manual override c...

Страница 17: ...minimum pressure sensing pipe was removed Open the Purge Flow Restrictor Valve very slowly until the Pressure Relief Valve opens Check the opening pressure is within calibration limits This test can...

Страница 18: ...check readings on manometer as system will automatically re purge when it reaches minimum pressure 20 While the system re purges return the CLAPS Regulator to the initial setting 21 If minimum pressu...

Страница 19: ...n There are no unauthorised modifications The air supply is uncontaminated The interlocks and alarms function correctly Approval labels are legible and undamaged Adequate spares are carried The action...

Страница 20: ...sitive and it is recommended that a 1 4 turn maximum adjustments are applied between tests Re calibration of the Pressure Sensors The brass nozzle on the sensor is sealed into position using Loctite t...

Страница 21: ...esigned for ease of fault finding and many of the components fitted are plug in or chassis mounted Check components by substitution only after establishing that such action is necessary Before carryin...

Страница 22: ...pressure drop in the supply pipe Static pressure of 5 barg must be maintained during purge Check air supply pressure at the inlet to the control unit Ensure that the supply pipe bore is suitable for...

Страница 23: ...S0030 478 Intermediate pressure sensor must be factory set to the value as stated on the Customer Test and Inspection Sheet S0030 588 CLAPS Sensor must be factory set to the value as stated on the Cus...

Страница 24: ...system merely tops up for any enclosure leakage The system provides an initial high flow of purging air that leaves the PE through the Relief Valve After the initial purging has been completed the Co...

Страница 25: ...one PE can be protected by a single system If PEs are connected and purged in series e g Daisy Chained the Outlet Orifice must be fitted on the last enclosure with the Purge Inlet to the first enclosu...

Страница 26: ...ally by the user by the use of local isolating switch 1 4 2 In accordance with NFPA 496 Expo Mini X Purge systems can have the Action on Pressure Failure normally Alarm and Trip adjusted by the user t...

Страница 27: ...ation do not confuse this flow rate with that caused by excessive setting of the LCV Close the LCV slowly observing the manometer or gauge see item 2 1 3 above The PE pressure will start to fall as th...

Страница 28: ...quantity The LCV is too far open and the air flow is holding the RLV open continuously Note Some CFHP systems have a deliberate but modest Continuous air flow through the RLV in normal operation do n...

Страница 29: ...in the air supply For this reason a dust and water filter should always be fitted But debris can enter from other sources and it is vital therefore that the procedures described in Section 2 is carrie...

Страница 30: ...d Is the pipe to the Power Switch airtight The signal to the Power Switch bulkhead has a restrictor that limits the permissible leakage from the pipe e Note the timer setting Reset the timer to the m...

Страница 31: ...SIRA 01ATEX1295X IECEx Certificate IECEx SIR07 0027X INMETRO T V Certificate T V 12 1462X FM Certificate USA Canada 1X8A4 AE USA Canda MIU d Terminal Box ATEX Certificate SIRA 02ATEX1129 IECEx Certif...

Страница 32: ...CH 120V 6A SPNO 26 31 30 29 28 27 24 25 23 22 21 20 19 18 PURGE COMPLETE VALVE I S BATTERY PACK TIMER VALVE MAIN AIR SUPPLY FILTER REGULATOR GAUGE MAIN AIR SUPPLY GAUGE LOGIC AIR SUPPLY LOGIC AIR SUPP...

Страница 33: ...VE INDICATOR ALARM PRESSURIZED RED ALARM GREEN PRESSURIZED D P LO D P HI PURGE VALVE TO OPEN SIGNAL 1 CONTACTS 120V 6A 250V 3A CONTACTS 120V 6A 250V 3A CONTACTS 120V 1A JUNCTION BOX OR GATE TIMER VALV...

Страница 34: ...EF VALVE PURGE OULET VALVE OPEN SIGNAL TO RELIEF VALVE AIR OUTLET FROM RELIEF VALVE MOTOR TERMINAL BOX AIR INLET ALARM PRESSURIZED CONTACTS INTERMEDIATE PRESSURE CONTACTS MOTOR INTERLOCK CONTACTS PURG...

Страница 35: ...way against our interests NO DEC PLACE 0 5 1 DEC PLACE 0 2 2 DEC PLACE 0 1 2 4 7 3 6 8 WIRE SIZE FOR CONTACTOR RELAY AND TERMINALS 2 5mm 14 AWG MAX 5 1 1 2 3 DESCRIPTION Ex d EXPLOSION PROOF ALUMINIU...

Страница 36: ...e i p o c e b o t t o n e r a y e h T t s e u q e r n o p u e l b a n r u t e r e r a d n a s t s e r e t n i r u o t s n i a g a y a w y n a n i d e s u e b o t y e h t e r a r e h t i e n d e t i m...

Страница 37: ...ormal operation Key to functions Minimum Pressure sensor turns on Purge Complete signal to electrical Power Switch Automatic operation by the system No PRESSURIZED INDICATOR Purge Outlet flow above th...

Страница 38: ...UH WKHUHIRUH H FOXGHG IURP WKH RZ 9ROWDJH LUHFWLYH 3UHVVXUH TXLSPHQW LUHFWLYH 8 0LQL3XUJH 6 VWHPV DUH FODVVLILHG DV QRW KLJKHU WKDQ FDWHJRU XQGHU UWLFOH RI WKLV LUHFWLYH DQG LQWHQGHG IRU XVH LQ SRWHQW...

Страница 39: ...This Page Intentionally Left Blank...

Страница 40: ...Technologies UK Expo Technologies Ltd Unit 2 The Summit Hanworth Road Sunbury On Thames TW16 5DB UK T 44 20 8398 8011 F 44 20 8398 8014 E sales expoworldwide com Expo Technologies China Qingdao Expo...

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