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ML488 | v19

Expo Technologies UK

T: +44 (0) 20 8398 8011

E: [email protected]

Expo Technologies US

T: +1 (440) 247 5314

E:[email protected]

Expo Technologies China

T: +86 532 8906 9858

E: [email protected]

Before connection of the air supply to the purge system, the supply pipe work should be flushed 
through with instrument quality air to remove any debris that may remain in the pipes. This must be carried 
out for at least 10 seconds for every meter of supply pipe.

Unless a supply shut-off valve has been fitted to the MiniPurge

®

 system, an external shut-off valve with the 

same, or larger, thread size as the Control Unit inlet fitting should be fitted by the installer to prevent any 
restriction of purge flow.

The purge air from the MiniPurge

®

 Control Unit should be piped within the pressurized enclosure to ensure 

purging of potential dead air spots.

The purge system is fitted with an internal regulator factory set to 3 bar feeding the logic.

Pipe Work

If the MiniPurge

®

 is not connected directly to the pressurized enclosure, pipe work and fittings used to connect 

the Control Unit to the pressurized enclosure should be either metallic or appropriate to the environment into 
which the system is installed. No valve may be fitted in any signal pipe connecting the Control Unit to the 
pressurized enclosure. This pipe work must be fitted in accordance with local codes of practice where relevant.

Multiple Enclosures

This system is suitable for the purge and pressurization of the primary pressurized enclosure and its 
associated terminal boxes.

Provision and Installation of Alarm Devices

When the pressure inside the pressurized enclosure is above the minimum, the Minimum Pressure Sensor re-
turns a positive (

pressurized

) signal causing the alarm indicator on the control unit to change from 

red

 to 

green

.

When the pressure falls below the minimum permissible the positive (

pressurized

) signal is removed. This ab-

sence of signal indicates a 

low pressure alarm

 condition and causes the alarm indicator on the control unit 

to go from 

green

 to 

red

.

There are volt free (dry) contacts available within the terminal box for remote usage.

The user must make use of this alarm facility in accordance with the local code of practice for Action on Pres-
sure or Flow Failure. Most codes include the following recommendations:

Zone 1 Installations:

 Alarm and Automatic Trip of Power.

Zone 2 Installations:

 Alarm Only on pressure or flow failure with power being removed manually.

Power Supplies and their Isolation

All power entering the pressurized enclosure should have a means of isolation. This requirement also applies 
to any external power sources that are connected to the equipment such as volt-free (dry) contacts within the 
pressurized enclosure. This is commonly achieved using the Power Interlock Switch.

Power Interlock Switch

This switch is a Double Pole Normally This switch is a Double Pole Normally Open, double-break switch: it 
provides two independent contacts that should be connected in series and used to isolate the power. This can 
be achieved using suitable certified intrinsically safe barriers. These contacts are terminated and accessible to 
the user in the terminal box.

It is the responsibility of the user to ensure that the switch is only operated within appropriate technical limits.

Содержание MiniPurge D801/ET

Страница 1: ...these instructions Please refer to the standard for principles and definition These instructions apply only to the pressurizing system it is the responsibility of the manufacturer of the pressurized e...

Страница 2: ......

Страница 3: ...nal Box 9 Section 6 Installation of the System 10 Relief Valve Unit 10 Air Supply Quality 10 Pipe Work 11 Multiple Enclosures 11 Provision and Installation of Alarm Devices 11 Power Supplies and their...

Страница 4: ...C Db Tamb 20 C to 55 C PA Power and Alarm Switches Integral PA Terminal Box OV Purge Outlet Valve is pneumatically operated Timing Method ET Electronic Timer MiniPurge Housing ss Stainless Steel 316L...

Страница 5: ...um supply line 50 mm 2 I D Pipe Reference points signals 1 8 NPT female Visual Indicators Alarm Red Pressurized Green System Purging 4 LEDs that flash sequentially to indicate elapsed time Black when...

Страница 6: ...iate and CLAPS sensor calibration point For example Minimum pressure 5 mbarg intermediate pressure 6 5 mbarg CLAPS sensor 9 mbarg Purge Time User selectable in 1 minute intervals up to 99 minutes tole...

Страница 7: ...air supply pressure during the purge process Operation of the System Once the system is installed correctly turn on the air supply Refer to Commissioning section The purge system commences the purge...

Страница 8: ...e used in IECEx and ATEX Zone 1 21 and or Zone 2 22 Categories 2 and 3 respectively MiniPurge systems may be used for hazards of any gas group Apparatus associated with the MiniPurge system such as in...

Страница 9: ...e enclosure before pressurization Purging is the process of removal contaminated air and replacement with air or inert gas known to be free from flammable gas The duration of this purge process is nor...

Страница 10: ...s the regulator that controls the leakage compensation air flow into the enclosure after the purging is complete It either increases or decreases the air flow into the enclosure as appropriate to main...

Страница 11: ...oning section Alarm Only Circuit AO If the pressure in the pressurized enclosure is too low the system will normally cut off electrical power to it In certain circumstances where local codes of practi...

Страница 12: ...ugh the Relief Valve Unit the preset pressure differential across the appropriate orifice ensures that the purge flow sensor is activated once the selected purge flow has been attained During the purg...

Страница 13: ...might affect the calibration of the device In particular the exterior of the spark arrestor should not be painted or blocked in any way Air Supply Quality The MiniPurge system should be connected to...

Страница 14: ...minal boxes Provision and Installation of Alarm Devices When the pressure inside the pressurized enclosure is above the minimum the Minimum Pressure Sensor re turns a positive pressurized signal causi...

Страница 15: ...rior to commissioning check that the terminal box is clean the connections have been made properly the cables laid correctly and all screws in the terminals are secure In all cases the application and...

Страница 16: ...the CLAPS regulator clockwise till the Low Pressure Alarm Indicator turns green This activates the Purge Flow Regulator Slowly open the Purge Flow Regulator until the Pressure Relief Valve opens This...

Страница 17: ...Pressure Sensor check readings on manometer as system will automatically re purge when it reaches minimum pressure 19 While the system re purges return the CLAPS Regulator to the initial setting 20 I...

Страница 18: ...interlocks and alarms function correctly Approval labels are legible and undamaged Adequate spares are carried The action on pressure failure is correct Re calibration of the Relief Valve Unit Warnin...

Страница 19: ...d sealant If the thread has seized up remove to a safe area and heat slightly to soften prior to making any adjustment This prevents potential damage to the brass of the nozzle Disconnect pipe work fr...

Страница 20: ...been designed for ease of fault finding and many of the components fitted are plug in or chassis mounted Check components by substitution only after establishing that such action is necessary Before c...

Страница 21: ...the supply pipe Static pressure of 4 2 barg must be maintained during purge Check air supply pressure at the inlet to the control unit Ensure that the supply pipe bore is suitable for the flow rate P...

Страница 22: ...0 123 CLAPS control sensor S0191 025 E x d IIC T6 limit switch SPCO S0191 026 E x d IIC T6 limit switch DPNO AGE GE00 168 Electronic Timer assembly c w potted Timer switch EPW EPPS 000 EPPS 10 8V 80mA...

Страница 23: ...CIRCUIT DIAGRAM AGM PA00 031 1 D801 Ex e TERMINAL BOX LAYOUT AGE WC00 194 1 D801 SHOWING GAUGE BRACKET MOUNTING OPTION AGM GM00 308 1 Component Certificate Number Purge System ATEX Certificate SIRA 01...

Страница 24: ...MALS X 0 5 X X 0 2 X XX 0 1 X XXX 0 05 02 DQN 12479 19 05 2021 CE RJ AR PB AR LG 05 08 2019 DRAWN 01 SHEET No 1 OF 3 D801MOTORSYS S DIMENSIONS IN mm DENOTES IMPERIAL DO NOT SCALE IF IN DOUBT ASK CONTR...

Страница 25: ...KED APPROVED DATE DRAWN DATE SURREY TW16 5DB UNITED KINGDOM Expo Technologies Limited DRAWING No REVISION RELEASED 02 12 2019 02 DECIMALS X 0 5 X X 0 2 X XX 0 1 X XXX 0 05 02 DQN 12479 19 05 2021 CE R...

Страница 26: ...OLLED REF DESCRIPTION 1 ISOLATION VALVE 2 MAIN AIR SUPPLY FILTER 3 SYSTEM REGULATOR 4 SYSTEM REGULATOR GAUGE 5 MAIN AIR SUPPLY GAUGE 6 VOLUME BOOSTER 7 INTERMEDIATE LOW PRESSURE SWITCH ACTUATOR 8 LOW...

Страница 27: ...385 5 287 7 5 1 352 7 21 7KH FRQWHQWV RI WKLV GUDZLQJ GRFXPHQW DUH RS ULJKW SR 7HFKQRORJLHV LPLWHG 7KH DUH WR EH WUHDWHG DV FRQILGHQWLDO DQG DUH UHWXUQDEOH XSRQ UHTXHVW 7KH DUH QRW WR EH FRSLHG RU FRP...

Страница 28: ...to be treated as confidential and are returnable upon request They are not to be copied or communicated in part or in whole without written consent from Expo Technologies Limited neither are they to b...

Страница 29: ...DISTRIBUTION PIPEWORK ELECTRICAL SIGNAL VIA EEx e JUNCTION BOX B C D E F 8 5 7 6 4 3 1 2 3RD ANGLE PROJECTION The contents of this drawing document are Copyright Expo Technologies Limited They are to...

Страница 30: ...ur interests DIMENSIONS IN mm DENOTES IMPERIAL WEIGHT Kg TITLE DO NOT SCALE IF IN DOUBT ASK FINISH MATERIAL A3 SCALE DRAWING STATUS A TOLERANCES UNLESS OTHERWISE STATED FLATNESS TO BE LESS THAN 0 4 OV...

Страница 31: ...be copied or communicated in part or in whole without written consent from Expo Technologies Limited neither are they to be used in any way against our interests DIMENSIONS IN mm DENOTES IMPERIAL WEIG...

Страница 32: ...i d e s u e b o t y e h t e r a r e h t i e n d e t i m i L s e i g o l o n h c e T o p x E m o r f t n e s n o c n e t t i r w t u o h t i w e l o h w n i r o t r a p n i d e t a c i n u m m o c r o...

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Страница 38: ...o Technologies Limited United Kingdom Unit 2 The Summit Hanworth Road Sunbury on Thames Sur rey TW16 5DB fulfills the necessary requirements to be certified according to EAC regulations General Direct...

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Страница 48: ...chnologies UK Expo Technologies Ltd Unit 2 The Summit Hanworth Road Sunbury On Thames TW16 5DB UK T 44 20 8398 8011 F 44 20 8398 8014 E sales expoworldwide com Expo Technologies China Qingdao Expo M E...

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