background image

Operation

Operation

Spreader Operations

Overview

The Spreader Motor Control determines the speed of
the impeller in the front on the machine. The machine
is capable of varying its spread pattern from 3–25
feet with this control. Being hydraulically driven, the
spread pattern is independent of the ground speed.

The hopper control cable opens and closes the door
inside the base of the hopper. The maximum size of
the opening will be determined by the rate adjustment
on the knob dial. This will set your rate gate linkage
bar to limit and stop the rate the door can open.

The Diffuser adjustment allows the user to adjust the
intensity of the spread pattern. A small turn shifts
the product placement on the impeller. This in turn
balances the spread pattern heavier to the left (back
side ramp) or heavier to the right (front side ramp).
Adjustment is very sensitive, so multiple adjustments
may be required.

The machine is equipped with the 120 lb model
spreader. The hydraulic spreader motor with the
spreader motor control has the ability to vary
spread widths from 3 to 25 feet. This depends on
volume/density, particle size and rate of travel, and
weather conditions. The pattern can be increased or
decreased while spreading depending on needs. A
typical pattern is to overlap fertilizer pattern back to
the tire tracks.

The spread thins and feathers at the outer edges,
eliminating sharp “edge to edge” lines which cause
stripes and streaks.

Determine a dial setting on the low side. If setting
is too low, cover the area more than one time. A
higher setting can be used when a proven dial setting
is established. Travel at a constant speed.

Remember-Published dial settings are approximate
only. Open the hopper door after the spreader is
turned on at operating speed.

Operations

Upon turning the key on to start the unit, apply full
choke. Once unit has started, release first the choke

and then the brake. Push Joy Sticks forward equally
to move unit forward. Should you want the unit to
backup in the reverse direction, pull back on the Joy
Sticks. If a turn is desired, push opposite Joy Stick of
the direction you want the unit to head forward (if
wanting to turn left, push the right Joy Stick forward
while keeping the left Joy Stick slightly back of the
right thus allowing the right tire to turn more than the
left. Push more on the left Joy Stick if you desire to
turn the unit to the right). Be cautious as turn radius
changes with the speed you are going and the amount
each Joy Stick is positioned forward or backward.

Using the spreader system, there are two cables to
operate the hopper door (top cable), the diffuser
(right cable). By pulling on the top hopper door
cable, this will open the door and allow product to
fall on the spinner. Adjustments as to how wide the
door opens are made on the front on the hopper
with the Hopper Rate Dial. This limits how wide
the door will open and how much granular product
will be coming out. The diffuser cable (right cable)
controls the spread pattern. Turning the cable knob
counter-clockwise will loosen the cable lock and allow
you to adjust (pull further out or push further in) this
cable. Doing this will allow you to spread granular
product heavier to the left, consistent in the middle
or heavier to the right. Once you have adjusted to
your desired pattern, turn the knob clockwise to lock
in position.

During normal spreading applications, the deflector
shield would stay in the up position. When wanting
to close off the left side and use the deflector shield,
engage the parking brake and shut off the machine.
Wait for all moving parts to stop before leaving the
operator’s position. Go to the front of the machine
and push the deflector to the down position.

The Locking Caster System ( Figure 3) allows the
operator to lock the front caster wheels in the
forward position to create more side hill stability. The
Locking Caster System is applied when the operator
compresses the Locking Caster System foot pedal
located on the right side of the foot plate. When
compressing the foot pedal, locking mechanism
slides over the caster pin locking the wheel in the
forward/straight position. This system is spring
loaded, so by releasing this pedal it will release the
lock on the front caster wheels.

15

 

Содержание Z-Plug

Страница 1: ...Z PLUG For Serial Nos 404 314 159 and Higher Part No 4504 453 Rev B ...

Страница 2: ...s and limitations outlined in this manual Operating the Z Plug outside of the stated safety guidelines presented in this manual run the risk of injury and a void in the warranty Product Registration Immediately record the model and serial number of your Z Plug in the spaces below These numbers can be found on the left side of the engine plate Providing this information will help assure that you ge...

Страница 3: ...ation 15 Spreader Operations 15 Spreader System 16 Aerator Operations 16 Maintenance 19 Periodic Maintenance 19 Engine Maintenance 19 Hydraulic System Maintenance 20 Traction Unit Maintenance 20 Spreader Maintenance 20 Aerator Head Tine Maintenance 20 Troubleshooting 23 Engine 23 Hydraulics 23 Tracking 23 Granular 23 Charging Issues 24 Schematics 27 3 ...

Страница 4: ...y be hazardous and toxic to you bystanders animals plants soils or other property Carefully read and follow the chemical warning labels and Safety Data Sheets SDS for all chemicals used and protect yourself according to the chemical manufacturer s recommendations Ensure that as little skin as possible is exposed while using chemicals Use appropriate Personal Protective Equipment PPE to guard again...

Страница 5: ...sories and attachments Wear appropriate clothing including safety glasses substantial slip resistant footwear and hearing protection Tie back long hair and avoid loose clothing or loose jewelry which may get tangled in moving parts CAUTION This machine produces sound levels in excess of 85 dBA at the operator s ear and can cause hearing loss through extended periods of exposure Wear hearing protec...

Страница 6: ... clean the machine when people especially children or pets are in the area Make sure the operator platform is clean and free from chemical residue and debris buildup Operation WARNING Operating engine parts especially the muffler become extremely hot Severe burns can occur on contact and debris such as leaves grass brush etc can catch fire Allow engine parts especially the muffler to cool before t...

Страница 7: ...ning going up or down hills suddenly changing speeds or while driving over rough surfaces Shifting loads can cause the unit to tip over When operating with a heavy load reduce your speed and allow for sufficient stopping distance Use extra caution on slopes Reduce speed and load when operating on rough terrain uneven ground and near curbs holes and other sudden changes in terrain Loads may shift c...

Страница 8: ...spreader gate set the parking brake stop engine and remove key or disconnect spark plug wire Wait for all movement to stop before adjusting cleaning or repairing Keep engine and engine area free from excessive grease or oil and other debris which can accumulate in these areas These materials can become combustible and may result in a fire Let engine cool before storing and do not store near flame ...

Страница 9: ...pment parts and or accessories may alter the warranty controllability and safety of the machine Unauthorized modifications to the original equipment or failure to use original manufacturer parts could lead to serious injury or death Unauthorized changes to the machine engine fuel or venting system may violate applicable safety standards such as ANSI OSHA and NFPA and or government regulations such...

Страница 10: ...ckward tip over Backward tip over could cause serious injury or death Use extreme caution when operating a machine on a ramp Use only a single full width ramp Do Not use individual ramps for each side of the machine If individual ramps must be used use enough ramps to create an unbroken ramp surface wider than the machine Avoid sudden acceleration while driving machine up a ramp to avoid tipping b...

Страница 11: ...es to shield eyes and rubber gloves to protect skin and clothing when handling electrolyte Do Not swallow electrolyte In the event of an accident flush with water and call a doctor immediately Federal law states that batteries should not be placed in the garbage Management and disposal practices must be within relevant federal state or local laws If a battery is being replaced or if the unit conta...

Страница 12: ...to expose the adhesive surface Apply only to a clean dry surface Smooth to remove any air bubbles Familiarize yourself with the following safety signs and instruction labels They are critical to the safe operation of your machine decal126 2055 126 2055 1 Wheel lug nut torque to 129 N m 95 ft lb 2 Wheel hub nut torque to 319 N m 235 ft lb 3 Read the Operator s Manual before performing maintenance c...

Страница 13: ...arking brake and shut off the engine before leaving the machine 22 Continuous variable setting 8 Crushing dismemberment hazard of bystanders forward and reverse do not carry passengers look behind and down when reversing 23 Throttle slow 9 Thrown object hazard keep bystanders away 24 Hour meter 10 Warning only operate across slopes do not operate up and down slopes 25 Engine off 11 Caustic liquid ...

Страница 14: ...Safety decal135 6281c 135 6281 14 ...

Страница 15: ...back on the Joy Sticks If a turn is desired push opposite Joy Stick of the direction you want the unit to head forward if wanting to turn left push the right Joy Stick forward while keeping the left Joy Stick slightly back of the right thus allowing the right tire to turn more than the left Push more on the left Joy Stick if you desire to turn the unit to the right Be cautious as turn radius chang...

Страница 16: ...o the right placing product to the middle of the impeller Your machine is equipped with a 120 lb Spyker model spreader The hydraulic spreader motor with the spreader motor control has the ability to vary spread widths from 3 to 25 feet This depends on volume density particle size and rate of travel and weather conditions The pattern can be increased or decreased while spreading depending on needs ...

Страница 17: ...ty The Locking Caster System is applied when the operator compresses the Locking Caster System foot pedal located on the right side of the foot plate When compressing the foot pedal locking mechanism slides over the caster pin locking the wheel in the forward straight position This system is spring loaded so by releasing this pedal it will release the lock on the front caster wheels Aerator Tine H...

Страница 18: ...removable weights are heavy Use care when lifting them Make sure that you can hold them securely before lifting them Use caution when positioning your hands so that you Do Not set them on your hands fingers or feet It is recommended to use two people when removing weights 18 ...

Страница 19: ...ent oil are acceptable if classified for service SF SG SH SJ or higher Do not use special additives Change engine oil after first 5 hours and then every 50 hours thereafter If the oil level is below the ADD mark add oil until it reaches the FULL mark Start the engine and run for a few seconds Turn engine off and check dipstick for proper fill level g286804 Figure 8 1 Engine oil drain hose behind e...

Страница 20: ... bolts washers nuts pins and other mounting hardware of Z Plug once a week to ensure that hardware pieces are properly tightened Spreader Maintenance The Z Plug comes equipped with a 120 lb spreader and requires the same amount of attention and maintenance USE COMPRESSED AIR NOT WATER WHEN CLEANING HOPPER Lubricate Silicone Spray Hopper Deflector and Diffuser cables weekly Clean debris and product...

Страница 21: ...e X Belt Tension 1 2 inch deflection at 15lbs X Belt Wear cracks tears or missing material X Hopper Cables lubricate w Silicone Spray X Accuway Cable lubricate w Silicone Spray X Deflector Shield Cable if applicable lubricate w Silicone Spray X Bottom of Hopper Tub wire brush cleaning X Hopper Bottom Bushing change if needed X Replace Impeller change if needed X Engine Oil check X 21 ...

Страница 22: ...heck change if needed 25 hrs Engine Spark Plugs X Replace Hydraulic Oil and filter change After first 100 hrs and every 500 hrs thereafter Hydraulic Oil Level check X Hydro System Fittings check for leaks X In Line Filter check X In Line Filter Gasket check X Pillow Block Bearings X Aerator Tine Inspection X Aerator Tine Hardware Nut and Bolt X Ball Swivel Inspection X Blow off debris daily X 22 ...

Страница 23: ...ps There are Tow Valves on each of the hydro pumps hex head with hole running through it on the left side rear of the hydraulic pump that needs to be turn at least 1 revolutions counterclockwise to open the hydraulic system but NEVER remove Once the unit is brought to a desired location remember to tighten the tow valves back tight clockwise Tracking Unit not tracking straight when pushing both co...

Страница 24: ...utput leads to the regulator rectifier The regulator rectifier converts the AC current to DC and regulates current to the battery The charging rate will vary with engine RPM and temperature 1 BLACK test lead from meter 1 Figure 9 2 RED test lead from meter 2 3 Connector 3 4 Two YELLOW AC input leads 4 5 RED DC OUTPUT WIRE 5 6 AC Output terminals 6 7 RED DC output lead 7 to connector Note Stator re...

Страница 25: ...ine running at 3600 RPM output should be no less than 26 Volts DC Output Charging Wire Test A simple test can be used to test the DC output charging wire circuit If a wiring problem exists it can be corrected before testing regulator rectifier Leave stator wire harness disconnected from regulator rectifier Equipment key switch must be in OFF position 1 1 Insert RED test lead into VΩ receptacle in ...

Страница 26: ... into VΩ receptacle in meter and connect to RED post terminal on shunt 5 Figure 11 g268088 Figure 11 4 Insert BLACK test lead in COM receptacle in meter Connect to BLACK post terminal on shunt 3 5 Rotate selector to 300 mV position 6 With the engine running at 3600 RPM the output should be 3 20 Amps Note Depending on battery voltage and or current draw on system If NO or LOW output is found be sur...

Страница 27: ...SE LOWER J1626 J1628 RIGHT THUMB SWITCH LEFT THUMB SWITCH BLACK BLACK ORANGE ORANGE ORANGE BLACK J1627 RED SP1608 SP1609 ATC ATO FUSE HOLDER MAIN F27 20A SPEEDOMETER 12VDC GND SENSOR SENSOR P1609 SP1607 P1611 RED BLACK RED BLACK YELLOW YELLOW SPEED SENSOR CABLE FRAME GROUND FRAME GROUND FRAME GROUND J1622 ATC ATO FUSE HOLDER SPEEDOMETER WHITE J1616 J1617 J1613 J1614 K1601 START SOLENOID RED RED RE...

Страница 28: ...r Fill in Below Date Purchased Engine Model No and Spec No Model No Engine Serial No E No Serial No 2019 Exmark Mfg Co Inc 2101 Ashland Ave Beatrice NE 68310 All Rights Reserved Part No 4504 453 Rev B 402 223 6375 Fax 402 223 5489 Printed in the USA 4504 453 B www exmark com ...

Отзывы: