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109-3288 Rev. B 

 

 

Safety 

Safety Alert Symbol

 

 

This SAFETY ALERT SYMBOL

 

 is used 

both in this instruction sheet and on the machine 
to identify important safety messages which must 
be followed to avoid accidents.  This symbol 
means: 

ATTENTION!  BECOME ALERT! 
YOUR SAFETY IS INVOLVED! 

 

The safety alert symbol appears above information 
which alerts you to unsafe actions or situations and 
will be followed by the word 

DANGER

WARNING

or 

CAUTION.

 

 

DANGER

: White lettering / Red background.  

Indicates an imminently hazardous situation which, 
if not avoided, 

WILL

 result in death or serious injury. 

 

WARNING

: Black lettering / Orange background.  

Indicates a potentially hazardous situation which, if 
not avoided, 

COULD

 result in death or serious 

injury.  

 

CAUTION

: Black lettering / Yellow background.  

Indicates a potentially hazardous situation which, if 
not avoided, 

MAY

 result in minor or moderate injury.

 

 

Drive Kit Installation 

1.  Identify the part number of the drive kit to be 

installed on the unit. 

2.  For drive kits, 103-1314, 103-1315, 109-1013, 109-

1014, 109-1015, 109-1185 follow the instructions 
below: 

Discharge Chute Replacement 

1.  Remove two (2) capscrews connecting the 

discharge chute to the deck.  Remove the 
discharge chute. 

2.  Reinstall the discharge chute (Item 20) using 

the chute pivot pin (Item 18) and hairpin (Item 
19) provided as shown in Figure 3. 

 

 

 

 

 

 

 

 

 

 

FIGURE 3 

Blower Drive Sheave Installation 

Units Below 510,000 Without Splined Blade 

Driver 

1.  Stop engine, remove key, and wait for all 

moving parts to stop. 

2.  Remove the right side belt shield and the      

5/16 x 3 1/4 bolt that secures the shield to the 
deck. 

3.  Remove the deck drive belt from around the 

right sheave. 

4.  Support the right mower blade so that it will not 

fall off when the right sheave nut is removed. 

5.  Remove the right sheave nut, spring disk 

washer, and drive sheave from the spindle shaft.  

NOTE: Block the blade rotation with a block of 

wood between the blade and baffles as 
indicated in the blade service section of the 
Lazer Z HP operator’s manual.  Do not use the 
blade bolt to prevent rotation. 

6.  Apply a light coat of Mobil HTS grease (or a food 

grade antisieze) to the top portion of the spindle 
where the sheave mounts. 

7.  Install the double sheave (Item 23) onto the right 

spindle shaft. Install the spring disk washer and 
nut removed in Step 5).  Make sure that the 
spring disk washer cone is installed towards nut 
(See Figure 4).  Torque the sheave nut to: 

3/4 -16 nut (1 ¼ Hex) – 140-145 ft. lbs. 

NOTE: Block the blade rotation with a block of 

wood between the blade and baffles as 
indicated in the blade service section of the 
Lazer Z HP operator’s manual.  Do not use the 
blade bolt to prevent rotation.   

 

 

 

 

 

 

 

FIGURE 4 

 

Check blade bolt torque after completing this 
installation:   

For units with a 5/8-18 x2 3/4 blade bolt, torque to           
115-120 ft-lbs (156-163 N-m) 

 

8.  Reinstall the deck drive belt in the lower 

groove of the double sheave.  Install plug 
(Item 27) into bore of double sheave. 

18

20 

19 

Содержание LAZER Z LHPUVD4448

Страница 1: ...rive Kit SN 203376 Higher 103 1314 LHPUVD4650 46 Deck Drive Kit All Serial Numbers 109 1013 50 Deck Drive Kit All Serial Numbers 109 1014 LHPUVD5256 52 Deck Drive Kit All Serial Numbers 109 1185 Front weight Kit 103 5629 is required on any unit with a 2 post ROPS installed 56 Deck Drive Kit All Serial Numbers 109 1015 LAZER Z HP ULTRA VAC QDS SETUP INSTRUCTIONS For Serial Nos 600 000 and Higher ...

Страница 2: ... 00 Hex Head Screw 4 1 Hopper Assembly 5 2 Hair Pin 6 1 Upper Tube 7 1 Lower Tube Assembly 8 3 10 24 X 75 Hex Head Screw Key Qty Description 9 3 10 Flat Washer 10 3 10 24 Nyloc Nut 11 1 Blower Assembly 12 Ref Rear Weight 52 and 56 units 13 Ref Spacer 52 and 56 units 14 8 5 16 18 X 1 75 Hex Head Screw 15 4 5 16 18 Whizlock Nut 16 2 Clevis Pin FIGURE 1 ...

Страница 3: ... 1 Belt Blower 25 1 Cover Belt 26 1 5 16 18 X 62 Hex Head Screw 27 1 Plug Ultra Vac Weight Kit units with 2 post ROPS only Key Qty Description 28 2 Asm Weight 29 1 Plate Weight Mounting 30 4 5 16 18 x 1 Hex Head Screw 30 4 5 16 18 x 1 1 2 Hex Head Screw 31 1 Flat Washer 5 8 32 2 Carriage bolt 5 16 18 x 1 00 33 1 Strap 34 4 Pin Hair 35 4 5 16 Washer 36 4 5 16 18 Whizlock 46 50 and 56 Triton units A...

Страница 4: ...eave Installation Units Below 510 000 Without Splined Blade Driver 1 Stop engine remove key and wait for all moving parts to stop 2 Remove the right side belt shield and the 5 16 x 3 1 4 bolt that secures the shield to the deck 3 Remove the deck drive belt from around the right sheave 4 Support the right mower blade so that it will not fall off when the right sheave nut is removed 5 Remove the rig...

Страница 5: ...special tool 109 2979 into splined end of spindle shaft 5 Remove the right sheave nut spring disk washer and drive sheave from the spindle shaft 6 Use special tool 109 2979 to hold spindle from rotating keep hardware for re use Do not use the blade bolt to prevent rotation 7 Apply a light coat of Mobil HTS grease or food grade antiseize to the top portion of the spindle shaft where the sheave moun...

Страница 6: ... the spindle shaft Do not remove the blade drive sheave Retain the nut for later use 6 Use special tool 109 2979 to hold spindle from rotating keep hardware for re use Do not use the blade bolt to prevent rotation 7 Install the Ultra Vac drive sheave onto the right spindle shaft Install the washer that is supplied with the Ultra Vac drive kit Item 31 and nut removed in step 1 Torque the sheave nut...

Страница 7: ... the floor pan Remove the weight mounting plate and drill 3 8 upper mounting holes in the front panel of the floorpan 3 Permanently mount the weight mounting plate to the front panel of the floor pan using 4 5 16 18 x 1 50 hex head screws 4 washers 4 whizlock nuts and the mounting strap Items 30 33 35 36 4 Align two weight plate assemblies Item 28 with the outer mounting holes and hook over the to...

Страница 8: ... the door closed If adjustment is necessary loosen the allen head clamping screw on the hub of the right hand arm Position the arms so that their ends are the same distance from the upper frame tube Tighten the clamping bolt to hold them in this position See Figure 9 2 Door closing The closing of the door is controlled by the two hinge links Figure 10 A The length of the hinge links can be changed...

Страница 9: ...be Item 7 onto blower Item 11 and latch make sure that upper tube does not move out of alignment 6 Drill 7 32 holes in lower tube Item 7 using upper tube Item 6 holes as reference See Figure 10 7 Remove tubes from unit and assemble the upper Item 6 and lower tubes Item 7 using 3 10 24 x 75 hex washer head screws Item 8 3 10 washers Item 9 and 3 10 24 nyloc nuts Item 10 Screw head should be install...

Страница 10: ... the blower For units above SN 600 000 Triton deck 8 Adjust dog leg baffle to match Ultra Vac blower intake opening Adjusting too wide may allow objects to be thrown from under the mower deck at high speed Adjusting too narrow may cause plugging issues WARNING POTENTIAL HAZARD If the blower intake opening is not correct it will allow objects to be thrown in operator s or bystander s direction Also...

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