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For Serial Nos.  
720,000 & Higher 

Part No. 4500-219 Rev. A 

FRONTRUNNER

TM

 

AIR-COOLED MODELS 

Содержание FrontRunner Air-Cooled

Страница 1: ...For Serial Nos 720 000 Higher Part No 4500 219 Rev A FRONTRUNNERTM AIR COOLED MODELS ...

Страница 2: ...1 ...

Страница 3: ...iagram 23HP 27HP 19 Electrical Diagram 31HP 20 Electrical Logic Schematic 23HP 27HP 21 Electrical Logic Schematic 31HP 22 Electrical Group 18 Engine Group 23HP 27HP 13 Engine Group 31HP 14 Fuel Group 12 Hydraulic Group 15 16 Main Frame Group 3 6 Motion Control Group 11 Park Brake Group 10 PTO Drive Group 9 Rear Frame Group 23HP 7 Rear Frame Group 27HP 31HP 8 ...

Страница 4: ...09 3547 Asm Front Console W Decal 1 32 109 2008 Cushion Seat Bottom W Switch 1 33 109 2009 Grp Seat Track 1 34O 109 2005 Asm Seat W Decal 1 35 109 2360 Decal Top Console 1 36 3256 14 Washer 10 Std 9 37 3296 39 Nut Nyloc 3 8 16 4 38 109 3637 Decal Service Aid 1 39 110 0883 Kit Seatbelt 1 40 242 50 Nut Lug 1 2 20 8 41 283 69 Pin Clevis 1 2 x 3 1 2 2 42 322 5 Screw HH 5 16 18 x 1 8 43 322 7 Screw HH ...

Страница 5: ...MAIN FRAME GROUP 4 ...

Страница 6: ...1 109 0634 Wld Spring Anchor 4 Item Part No DESCRIPTION Qty 32 109 1256 03 Arm Pivot 2 33 109 1257 03 Hook Hood 2 34 109 2114 Decal Frontrunner 1 35 109 2857 Asm Hood 1 36 109 2777 Asm Hood Support W Decals 1 109 6070 Asm Hood Support W Decals 27 31 HP 1 37 109 2004 Roller Lock Lever 2 38 32128 20 Nut Whizlock 5 16 18 4 39 109 2355 Decal Spring Loaded 2 40 109 2356 Decal Motion Control 1 41 109 23...

Страница 7: ...MAIN FRAME GROUP cont 6 ...

Страница 8: ... Axle Caster 1 16 103 6704 Asm Single Tailwheel 1 17 103 6748 03 Wld Rear Caster Hub 1 Item Part No Description Qty 18 103 9789 03 Guard Hose 1 19 103 9868 03 Wld Caster Fork 1 20 105 7699 Strip Seal 2 21 109 2769 Kit Rear Guard 1 22 109 0414 03 Cover Muffler 1 23 322 3 Screw HH 5 16 18 x 3 4 5 24 323 6 Screw HH 3 8 16 x 1 4 25 325 39 Screw HH 1 2 13 x 9 1 2 1 26 325 5 Screw HH 1 2 13 x 1 1 4 6 27...

Страница 9: ...eel 1 20 103 9051 Bearing Thrust 2 21 103 9789 03 Guard Hose 1 Item Part No Description Qty 22 103 9868 03 Wld Caster Fork 2 23 103 9974 Washer 1 24 105 7699 Strip Seal 2 25 109 2769 Asm Rear Guard W Decals 27 HP 1 109 6071 Asm Rear Guard W Decals 31 HP 1 26 109 0414 03 Cover Muffler 27 HP 1 109 5580 03 Cover Muffler 31 HP 1 27 302 19 Zerk 1 4 28 Str 1 28 322 3 Screw HH 5 16 18 x 3 4 5 29 323 6 Sc...

Страница 10: ...Spacer 1 17 103 8012 Spacer Spring 1 Item Part No DESCRIPTION Qty 18 103 8073 Asm Linedrive Idler 1 19 103 8366 03 Guard Linedrive 1 20 109 7588 Belts Matched Pair 1 21 106 7159 O Ring 2 22 109 0431 03 Arm Idler 1 23 251 347 Bearing Ball Deep Groove 1 24 302 40 Zerk 90 1 4 28 1 25 323 10 Screw HH 3 8 16 x 2 1 26 323 16 Screw HH 3 8 16 x 4 1 27 323 6 Screw HH 3 8 16 x 1 4 28 323 7 Screw HH 3 8 16 x...

Страница 11: ...Brake Linkage 2 13 103 8625 03 Wld Brake Cross Shaft 1 14 3296 59 Nut Nyloc 3 8 16 Thin 2 Item Part No DESCRIPTION Qty 15 1 513140 Bearing 2 16 103 0608 Balljoint 1 17 103 4399 Rod Linkage Brake 1 18 3219 3 Nut Hex 3 8 24 1 19 3256 24 Washer 3 8 SAE 1 20 3272 10 Pin Cotter 1 8 x 3 4 1 21 323 7 Screw HH 3 8 16 x 1 1 4 1 22 32120 47 Ring Retaining 1 23 1 633268 Grip Brake Lever 1 24 103 4388 Spring ...

Страница 12: ... 357 Nut Whizlock 3 8 16 8 Item Part No Description Qty 23 3296 29 Nut Nyloc 5 16 18 4 24 32128 20 Nut Whizlock 5 16 18 8 25 106 5335 Washer Wave 6 26 109 0558 03 Wld Pump Ctrl RH 23HP 1 103 8286 03 Wld Pump Ctrl RH 27HP 1 27 109 0559 03 Wld Pump Ctrl LH 23HP 1 103 8285 03 Wld Pump Ctrl LH 27HP 1 28 109 1198 Link Tracking Rod 23HP 2 103 8300 Link Tracking Rod 27HP 2 29 109 2339 Damper Motion Contr...

Страница 13: ...3 Hose Fuel Line 7 2 16 109 0346 Cap Fuel Gas 1 17 109 4714 Console 1 18 3296 2 Nut Nyloc 10 24 4 19 3296 47 Nut Nyloc 5 16 18 Thin 6 20 109 1202 Hook Fender 1 21 109 1213 Gauge Fuel 1 22 109 1226 Asm Fender 1 23 109 3627 Asm Fuel Tank 1 24 109 2572 Bracket Fender 1 25 109 2652 Bolt Fender 1 26X 109 2661 Screw PPH 10 24 x 1 2 4 27 322 3 Screw HH 5 16 18 x 3 4 4 28 109 2358 Decal Ignition 1 29 3256...

Страница 14: ...HH 5 16 18 x 1 3 21V 323 10 Screw HH 3 8 16 x 2 4 22 323 6 Screw HH 3 8 16 x 1 1 23 324 2 Screw HH 7 16 14 x 3 4 2 24V 3212 5 Screw HH 7 16 20 x 1 1 4 1 25 3253 6 Washer Lock 7 16 2 26 3256 4 Washer 3 8 Std 1 27 3290 357 Nut Whizlock 3 8 16 4 28 32128 20 Nut Whizlock 5 16 18 27HP 2 29 32128 33 Nut Whizlock 1 4 20 1 30 33014 00 Nut Hex M8 1 25 4 31 103 3535 Kit Cable Heat Shield 1 Exmark black touc...

Страница 15: ...ug Oil Drain 1 17 109 5583 03 Bracket Air Cleaner 1 18 103 5178 Asm Canister Air Filter W Hood 1 19 2412 42 Clamp Hose 2 20V 322 5 Screw HH 5 16 18 x 1 5 21 322 11 Screw HH 5 16 18 x 2 1 4 1 22V 3212 5 Screw HH 7 16 20 x 1 1 4 1 23 48 7710 Screw HH M8 1 25 x 20mm 2 24V 3274 105 Screw Button Head 7 16 14 x 1 1 25 98 5975 Washer Spring Disc 3 8 2 26 322 10 Screw HH 5 16 18 x 2 3 27 32128 20 Nut Whiz...

Страница 16: ...or Wheel LH 23HP 1 O 103 9520 Motor Wheel LH 27 31HP 1 38 109 1217 Adapter 90 23HP 2 103 2153 Adapter 90 27HP 31HP 2 103 1020 O Ring 37 Flare 6 1 1 603920 O Ring SAE 8 1 39 109 2201 Sheave 23HP 2 109 2202 Sheave 27HP 31HP 2 40 109 2655 Hose Hydraulic 23HP 1 109 4644 Hose Hydraulic 27HP 31HP 1 41 109 2656 Hose Hydraulic 23HP 1 109 4645 Hose Hydraulic 27HP 31HP 1 42 302 40 Zerk 90 1 4 28 1 43 321 3 ...

Страница 17: ...HYDRAULIC GROUP 16 ...

Страница 18: ... 5 8 2 6 98 5975 Washer Spring Disc 3 8 2 7 109 2812 Asm Cylinder W Decal 1 109 2856 Kit Hyd Cylinder Seal 1 Item Part No Description Qty 8 109 2663 Terminal Ring 5 16 2 9 109 1180 Pin Cylinder Mount 1 10 109 2377 Decal High Pressure Oil 1 11 1 806005 Hairpin Cotter 1 12 321 4 Screw HH 1 4 20 x 3 4 1 13 3296 42 Nut Nyloc 1 4 20 1 14 103 1193 Clip Loom 2 15 109 2017 Adapter Straight 2 109 1284 O Ri...

Страница 19: ...TO 1 23X 103 9268 Harness Wiring 23HP 27HP 1 109 5593 Harness Wiring 31HP 1 Item Part No Description Qty 24 109 0742 Contactor Reversing Polarity 1 25 109 2398 Breaker Circuit 40A 1 26 109 2407 Insulator Battery 1 27 109 2571 Cover Circuit Breaker 1 28 240 3 Grommet 1 29 321 4 Screw HH 1 4 20 x 3 4 2 30 322 5 Screw HH 5 16 18 x 1 2 31 3219 2 Nut Hex 5 16 24 4 32 3229 2 Bolt Carriage 1 4 20 x 1 2 3...

Страница 20: ...ELECTRICAL DIAGRAM 23HP 27HP 19 ...

Страница 21: ...ELECTRICAL DIAGRAM 31HP 20 ...

Страница 22: ...ELECTRICAL LOGIC SCHEMATIC 23HP 27HP 21 ...

Страница 23: ...ELECTRICAL LOGIC SCHEMATIC 31HP 22 ...

Страница 24: ... 9 109 3637 Decal Service Aid 1 10 107 2102 Decal Folding Rops Warning 1 11 109 2396 Decal Pump Drive Release 1 12 1 643339 Decal Routing Belt 1 Item Part No Description Qty 13 109 7413 Decal Console 1 14 103 2882 Decal Exmark Logo 2 15 1 513747 Decal Battery 1 16 103 2076 Decal Caution Hot Surface 2 17 107 2112 Decal Warning 1 18 109 2356 Decal Motion Control 1 19 109 2357 Decal Motion Cntl Park ...

Страница 25: ...24 SERVICE RECORD Date Description of Work Done Service Done By ...

Страница 26: ...25 NOTES ...

Страница 27: ...26 NOTES ...

Страница 28: ... 2005 2008 Exmark Mfg Co Inc Part No 4500 219 Rev A Industrial Park Box 808 402 223 6300 Beatrice NE 68310 Fax 402 223 5489 All Rights Reserved Printed In USA ...

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