background image

15

16

17

12

11

3

23

9

8

7

2

4

22

10

19

18

23

21

20

13

1

14

24

6

3

11

5

REVISIONS

REV.

DESCRIPTION

DATE NAME

A

Did Severals chances about Bolt & Nuts

12-3-2021 RE

Pos. Park/QTY.

Description

PartNo/Note

Material

Weight

24

1

XP2 motor 12Volt 30Nm

2100.3012

-

1.300

23

2

Nut M8

0934A408

1.4401 - SS316 0.005

22

2

circlip 6mm

6799A4006

1.4401 - SS316 0.000

21

1

Wishoekschijf sticker 

2100.931

PE High Density 0.000

20

1

Wishoekschijf

2100.930 

1.0037 (S235JR) 0.269

19

2

PA6.6 bearingØ8×10×10 

2100.926 

PA66 - GF30

0.000

18

1

Wishoekpen 

2100.920 

1.4401 - SS316 0.013

17

1

Weathercap M20

2100.361

Rubber

0.005

16

1

Washer

0125A408

1.4401 - SS316 0.002

15

1

Self-locking nut

0985A408

1.4401 - SS316 0.006

14

3

Hexagon socket head cap screw

0912A406016 1.4401 - SS316 0.007

13

3

SS Flathead bolt M6×16

0965HA406016 1.4401 - SS316 0.005

12

1

circlip 12mm

0471A2012

1.4401 - SS316 0.000

11

2

filling ring

2100.400

1.4401 - SS316 0.001

10

1

Connecting rod Ø10 L=85mm

2100.936

-

0.050

9

1

Sluitplaat rvs 235KK-KJ zwart gecoat

2100.480 

1.4401 - SS316 0.038

8

2

Sluitplaat Nitril 223BS 50mm

2100.490 

NBR

0.005

7

1

Idler spindle M8, Bulkhead fitting wd=20mm

2100.446

1.4401 - SS316 0.025

6

1

Wisas Ø12 + lever st38 wd=20

2100. 364

1.4401 - SS316 0.131

5

1

Liner M20x1mm 

2100.326

Brass

0.092

4

1

Nut M8 flat

0439A408

1.4401 - SS316 0.003

3

2

Nut M20x1

2100.350

1.4401 - SS316 0.014

2

1

Wisserbehuizing wisas zijde 

2100.890 

1.0577 - S355J2 0.775

1

1

Wisserbehuizing Motorzijde 

2100.895 

1.0577 - S355J2 1.009

7.2 Parts list

Pos

QTY.

  Description  

Part nr/Note

1

1

Half Wiper Shell Motor Side

2100.895 

2

1

Half Wiper Shell Spindle Side

2100.890 

3

2

Nut M20x1

2100.350

4

1

Nut M8 fl at

0439A408

5

1

Liner M20x1mm bh = 20

2100.326

1

Liner M20x1mm bh = 35

2100.321

1

Liner M20x1mm bh = 55

2100.327

1

Liner M20x1mm bh = 75

2100.328

1

Liner M20x1mm bh = 100

2100.329

1

Liner M20x1mm bh = 125

2100.331

6

1

Driven s lever bh = 20

2100.364_A

1

Driven s lever bh = 35

2100.360_A

1

Driven s lever bh = 55

2100.366_A

1

Driven s lever bh = 75

2100.368_A

1

Driven s lever bh = 100

2100.370_A

1

Driven s lever bh = 125

2100.372_A

7

1

Idler spindle bh = 20 mm KK/BD/BS

2100.446

1

Idler spindle bh = 35 mm KK/BD/BS

2100.441

1

Idler spindle bh = 55 mm KK/BD/BS

2100.447

1

Idler spindle bh = 75 mm KK/BD/BS

2100.448

1

Idler spindle bh = 100 mm KK/BD/BS

2100.449

1

Idler spindle bh = 125 mm KK/BD/BS

2100.451

8

2

Coverplate Nitril 50mm

2100.490 

9

1

Cover plate SS 50mm black

2100.480 

10

1

Connecting rod Ø10 L=85mm

2100.936

11

2

Plain washer s.s. M12x1,0

2100.400

12

1

circlip 12mm

0471A2012

13

3

SS Flathead bolt M6×16

0965HA406016

14

3

Hexagon socket head cap screw M6x12

0912A406012

15

1

Self-locking nut M8

0985A408

16

1

Ring-DIN125A-A4-M8

0125A408

17

1

Weathercap M20

2100.361

18

1

Linking pen M8 235KK/KD/KG/KJ/B

2100.920 

19

2

PA6.6 bearingØ8×10×10 

2100.926 

20

1

Arc disc for wiper235KK/KD/KG/KGV/KJB/BD

2100.930 

21

1

Sticker arc disc 235KK/KD/KG/KJ/BD

2100.931

22

2

circlip 6mm

6799A4006

23

2

Nut s.s. M8 A4 din934

0934A408

24

1

Exalto XP2 wiper motor 12V 30Nm

2100.3012

1

Exalto XP2 wiper motor 24V 30Nm

2100.3024

19

Exalto type 232BD

MANUAL WIPER SYSTEMS

Содержание MD1 232BD

Страница 1: ...ITEM NO 2157 XX 2158 XX WIPER SYSTEMS Exalto windscreen wiper type 232BD...

Страница 2: ...ng of large window sizes We also can provide linked or straight line systems Please see the below table as an overview After sales support We have an excellent after sales support Our wiper specialist...

Страница 3: ...use 4 2 normal operations 3 1 preparation 3 2 installation of mechanical parts 3 3 electrical installation 3 4 nal installation 5 1 general maintenance 5 2 servicing 5 3 changing the wiping arc and p...

Страница 4: ...he electric connections of the wiper before making any change to the wiper system Safety symbols An exclamation mark in front of the text warns you that injury or damage can occur if a procedure is ba...

Страница 5: ...el or cover Place a fuse see speci cations sized to protect the motor Safety requirements Before the Exalto wiper is installed we strongly recommend the following Read the entire manual before install...

Страница 6: ...5 Standard this model is supplied for a bulkhead thickness of either 20 35 55 75 100 or 125mm The matching Exalto MD1 PU pantograph arms are adjustable in length between 375 750mm to set the wipe area...

Страница 7: ...2 Electrical data 24 Volt Torque max 32 Nm Voltage 24 Volt Current 1 5 A Power consumption max 36 W Number of revolutions Low speed 38 rpm high speed 56 rpm Recommended cable 5 wires 1 mm 16 g or 2 m...

Страница 8: ...agraphs 5 3 and 5 4 to set the wiping arc prior to installation 2 Rough determination of wiping arc and wiper blade With this method the wiping arc and the wiper blade length can roughly be determined...

Страница 9: ...3 70 63 55 81 90 100 109 136 127 118 145 154 163 172 181 63 65 55 47 71 79 86 94 117 110 102 125 133 141 149 157 54 60 47 40 60 67 74 80 100 94 87 107 114 121 127 134 45 55 40 34 51 57 62 66 85 79 74...

Страница 10: ...le with 5 wires with a diameter of at least 1 mm 16 g up to a maximum length of 10 m Use larger diameters when using longer cable lengths greater than 10 m 3 Fit a slow blow fuse of 6 A 12 Volt or 4 A...

Страница 11: ...he wiper arm and blade assembly on the shafts Fasten the nuts loosely onto the shafts 9 0 9 0 Bearing Dogbone Nut M10 Tightening 33Nm Spindle Lever Half Nut M8 Tightening 17Nm 12ft lbs Pin Hexagon soc...

Страница 12: ...ark position is wrong adjust them again Follow the procedure in paragraph 5 3 4 2 Normal operation All Exalto windscreen wipers are provided with the following functions low speed high speed self park...

Страница 13: ...of possible problems and their solutions 5 3 Changing the wiping arc and park position If the wiped area is not optimal the wipe arc and park position can be changed Always disconnect the electric bef...

Страница 14: ...the disc well and place the wiper in the bulkhead 4 Run the motor brie y to check performance 5 Adjust the wiper arm to the correct length if necessary 6 Install the wiper arm in correct parking posit...

Страница 15: ...wiper follow chapter 3 1 Disconnect all the electric connections to the wiper 2 Remove the wiper from the bulkhead or glass see 5 4 1 3 Unscrew the nut see 7 1 on the disc see 7 1 and remove the lever...

Страница 16: ...the voltage across the motor and check all connections are correct 4 The wiper motor has failed Solution Replace the motor and check for excessive drag or high current 6 2 Wiped area or park position...

Страница 17: ...ints are loose Solution Replace worn parts or tighten as required 2 Parts are broken Solution Replace broken parts re adjust as required 3 Splines of shafts are worn Solution Replace all loose broken...

Страница 18: ...7 Drawings Schematics 7 1 Assembly overview 15 16 17 12 11 3 23 9 8 7 2 4 22 10 19 18 23 21 20 13 1 14 24 6 3 11 5 DATE NAME uts 12 3 2021 RE 18 MANUAL WIPER SYSTEMS...

Страница 19: ...Side 2100 895 2 1 Half Wiper Shell Spindle Side 2100 890 3 2 Nut M20x1 2100 350 4 1 Nut M8 flat 0439A408 5 1 Liner M20x1mm bh 20 2100 326 1 Liner M20x1mm bh 35 2100 321 1 Liner M20x1mm bh 55 2100 327...

Страница 20: ...to complex controllers Below you will nd some connection wiring diagram examples of Exalto switches and controllers Please refer for detailed instructions to the speci c switch or controller manual Fu...

Страница 21: ...2134 2135 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 21 Exalto type 232BD MANUAL WIPER S...

Страница 22: ...6425 SET as per following details which is wiper switch speci c Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue P...

Страница 23: ...scheme can also be used for the case of digital switching modules with only simple output channels Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 3...

Страница 24: ...Black Stop self park 31b P Blue Positive 53a B Red To touch pad PS Wiper SB Wiper Red Black Self park Negative White High speed Yellow Low speed Battery Battery To pump solenoid Connector for wiper on...

Страница 25: ...1 Switch 210342 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 25 Exalto type 232BD MANUAL WI...

Страница 26: ...relay box for pumps heaters is not supplied in standard equipment Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue...

Страница 27: ...CONTROL 210351224 2 4 1 3 5 Additional relay box for heated window operation PUMPS HEATERS OUTPUT M F S P Positive 53a Slow 53 Fast 53b Negative 31 Stop 31b Function Polarity Motorcode Switch code Ca...

Страница 28: ...ric systems NEN EN ISO 10133 2017 Extra low voltage D C installations regarding color codes exaltowipers com Exalto Wiper Technologies Nijverheidsstraat 12 3371 XE Hardinxveld Giessendam The Netherlan...

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