Exalto MD1 223BDS Скачать руководство пользователя страница 15 | Manualshive

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Exalto MD1 223BDS Скачать руководство пользователя страница 15

5.4 Disassembly and assembly

Prevent injuries when disassembling by disconnecting the wiper from the power
supply. Keep all necessary tools within reach and remember the chapter on safety.
Provide protective packaging, if you’re going to store or transport the wiper assembly.

5.4.1 Removing the wiper assembly from the bulkhead

5.4.2 Disassembling the drive crank lever

5.4.3 Removing the motor from the wiper assembly

1.

Disconnect all the electric connections to the wiper;

2.  Remove the wiper arms;
3.  Remove the nuts (see 7.1) and plates (see 7.1) on the outside and also the secondary ﬁ xing;
4.  Remove the wiper from the holes in the bulkhead or glass;
5.  If you want to replace the wiper, follow chapter 3.

1.

Disconnect all the electric connections to the wiper;

2.  Remove the wiper from the bulkhead or glass (see 5.4.1);
3.  Unscrew the nut (see 7.1) and bolt on the disc (see 7.1) and remove the lever;
4.  For adjusting the wipe arc, follow section 5.3.

1.

Disconnect all the electric connections to the wiper;

2.  Remove the wiper arm (see 5.4.1);
3.  Disassemble the crank lever (see 7.1) from the motor;
4.  Unscrew the three bolts of the motor (see 7.1) and remove the motor;
5.  When replacing, bolt the motor on the housing and follow section 5.3 to install the

drive crank lever and set to the correct park position.

Bearing

Dogbone

Nut M10

Tightening 33Nm/24ft. lbs

Nut M8

Tightening 17Nm/12ft. lbs

Arc Disc

Spindle Lever

Half Nut M8

Tightening 17Nm/12ft. lbs

Pin

Tightening 16.3Nm/12ft. lbs

Hexagon socket head cap screw

Tightening 8Nm/6ft. lbs

Bearing

Spacer

Glass or Bulkhead

Glass or Bulkhead

Glass

Glass

Tightening 4.5Nm/3.3ft. lbs

Tightening 16.3Nm/12ft. lbs

15

Exalto type 223BDS

MANUAL WIPER SYSTEMS

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Содержание MD1 223BDS

Страница 1: ...ITEM NO XA2165 XXS 2166 XXS WIPER SYSTEMS Exalto windscreen wiper type 223BDS...

Страница 2: ...ng of large window sizes We also can provide linked or straight line systems Please see the below table as an overview After sales support We have an excellent after sales support Our wiper specialist...

Страница 3: ...use 4 2 normal operations 3 1 preparation 3 2 installation of mechanical parts 3 3 electrical installation 3 4 nal installation 5 1 general maintenance 5 2 servicing 5 3 changing the wiping arc and pa...

Страница 4: ...he electric connections of the wiper before making any change to the wiper system Safety symbols An exclamation mark in front of the text warns you that injury or damage can occur if a procedure is ba...

Страница 5: ...l or cover Place a fuse see speci cations sized to protect the motor Safety requirements Before the Exalto wiper is installed we strongly recommend the following Read the entire manual before installa...

Страница 6: ...th steps of 5 Standard this model is supplied for a bulkhead thickness of either 20 35 55 75 100 or 125mm The matching Exalto MD1 Pendulum arms are adjustable in length to set the wipe area accurately...

Страница 7: ...urn 2 2 Electrical data 24 Volt Torque max 25 Nm Voltage 24 Volt Current 1 5 A Power consumption max 36 W Number of revolutions Low speed 40 rpm high speed 60 rpm Recommended cable 5 wires 1 mm 16 g o...

Страница 8: ...agraphs 5 3 and 5 4 to set the wiping arc prior to installation 2 Rough determination of wiping arc and wiper blade With this method the wiping arc and the wiper blade length can roughly be determined...

Страница 9: ...114 124 155 145 135 165 176 186 196 207 73 70 63 55 81 90 100 109 136 127 118 145 154 163 172 181 63 65 55 47 71 79 86 94 117 110 102 125 133 141 149 157 54 60 47 40 60 67 74 80 100 94 87 107 114 121...

Страница 10: ...le with 5 wires with a diameter of at least 1 mm 16 g up to a maximum length of 10 m Use larger diameters when using longer cable lengths greater than 10 m 3 Fit a slow blow fuse of 6 A 12 Volt or 4 A...

Страница 11: ...the wiper arm and blade assembly on the shafts Fasten the nuts loosely onto the shafts 9 0 9 0 Bearing Dogbone Nut M10 Tightening 33Nm 2 Spindle Lever Half Nut M8 Tightening 17Nm 12ft lbs Pin Hexagon...

Страница 12: ...ark position is wrong adjust them again Follow the procedure in paragraph 5 3 4 2 Normal operation All Exalto windscreen wipers are provided with the following functions low speed high speed self park...

Страница 13: ...justments have servicing done solely by quali ed mechanics In chapter 6 Troubleshooting a list is given of possible problems and their solutions 5 3 Changing the wiping arc and park position If the wi...

Страница 14: ...the wiper in the bulkhead 4 Run the motor brie y to check performance 5 Adjust the wiper arm to the correct length if necessary 6 Install the wiper arm in correct parking position 7 If necessary repea...

Страница 15: ...t to replace the wiper follow chapter 3 1 Disconnect all the electric connections to the wiper 2 Remove the wiper from the bulkhead or glass see 5 4 1 3 Unscrew the nut see 7 1 and bolt on the disc se...

Страница 16: ...the voltage across the motor and check all connections are correct 4 The wiper motor has failed Solution Replace the motor and check for excessive drag or high current 6 2 Wiped area or park position...

Страница 17: ...nts are loose Solution Replace worn parts or tighten as required 2 Parts are broken Solution Replace broken parts re adjust as required 3 Splines of shafts are worn Solution Replace all loose broken o...

Страница 18: ...7 Drawings Schematics 7 1 Assembly overview 18 15 7 4 3 13 16 20 23 5 10 11 9 6 8 19 2 17 6 21 3 13 1 22 12 10 14 18 MANUAL WIPER SYSTEMS...

Страница 19: ...4 1 0037 S235JR passivated 0 488 7 2 Parts list Pos QTY Description Part nr Note 1 1 Wiper Housing for 223 2100 104 2 3 SS Flathead bolt M6 16 0965HA406016 3 2 Plain washer s s M12x1 0 2100 400 4 1 ci...

Страница 20: ...to complex controllers Below you will nd some connection wiring diagram examples of Exalto switches and controllers Please refer for detailed instructions to the speci c switch or controller manual Fu...

Страница 21: ...2134 2135 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 21 Exalto type 223BDS MANUAL WIPER S...

Страница 22: ...6425 SET as per following details which is wiper switch speci c Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue P...

Страница 23: ...cheme can also be used for the case of digital switching modules with only simple output channels Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31...

Страница 24: ...top self park 31b P Blue Positive 53a B Red To touch pad PS Wiper SB Wiper Red Black Self park Negative White High speed Yellow Low speed Battery Battery To pump solenoid Connector for wiper on relay...

Страница 25: ...1 Switch 210342 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 25 Exalto type 223BDS MANUAL W...

Страница 26: ...White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red WIPER 1 WIPER 2 POWER SUPPLY PUMP WASH CAN BUS CABLE CAVOT8XX05 L 5 mt 1 2 CONTROL 210321224 W P RELAY BOX SR...

Страница 27: ...CONTROL 210351224 2 4 1 3 5 Additional relay box for heated window operation PUMPS HEATERS OUTPUT M F S P Positive 53a Slow 53 Fast 53b Negative 31 Stop 31b Function Polarity Motorcode Switch code Cab...

Страница 28: ...ric systems NEN EN ISO 10133 2017 Extra low voltage D C installations regarding color codes exaltowipers com Exalto Wiper Technologies Nijverheidsstraat 12 3371 XE Hardinxveld Giessendam The Netherlan...

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