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26

27

25

13

9

7

23

24

6

22

21

17

11

5

20

14

8

4

3

2

28

19

18

8

10

12

15

1

16

Pos. Rechts/QTY.

Description

PartNo/Note

Material

Weight

28

4

circlip 6mm

6799A4006

1.4401 - SS316

0.000

27

2

Washer

0125A408

1.4401 - SS316

0.002

26

2

Self-locking nut

0985A408

1.4401 - SS316

0.006

25

2

Weathercap M20

2100.361

Rubber

0.005

24

2

Rubber sealing plate 

2100.492 

Rubber

0.007

23

1

SS sealing plate 

2100.482 

1.4401 - SS316

0.057

22

1

Connecting rod Ø10 L=127mm

2100.943

-

0.128

21

2

PA6.6 bearingØ8×10×10 

2100.926 

PA66 - GF30

0.000

20

1

Nut M6

0934A406

1.4401 - SS316

0.002

19

1

Nut M10

0934A410

1.4401 - SS316

0.011

18

1

Lock washer 10mm Large

2100.412L

1.4401 - SS316

0.004

17

1

Connecting pin

2100.855

1.4301 - SS304

0.026

16

1

Connecting rod Ø8 L=60mm

2100.940

-

0.060

15

2

connecting pin

2100.853

1.4301 - SS304

0.013

14

1

Connecting pin M10 rvs 304 for 240BS

2100.852

1.4301 - SS304

0.017

13

2

circlip 12mm

0471A2012

1.4401 - SS316

0.000

12

1

Drivenspindle Ø12 wd=30 mm for 240BS

2100.850

1.4404 - SS316 L

0.166

11

1

Motorlever 240BS 

2100.854 

1.4401 - SS316

0.054

10

1

Idlerspindle Ø12 wd= 30 for 240BS

2100.851

1.4404 - SS316 L

0.130

9

4

filling ring

2100.400

1.4401 - SS316

0.001

8

3

Half nut M10

0439A410

1.4401 - SS316

0.006

7

4

Nut M20x1

2100.350

1.4401 - SS316

0.003

6

2

Liner M20x1mm 

2100.321

brass

0.110

5

5

Lock washer 6mm

2100.413

1.4401 - SS316

0.001

4

1

Hexagon bolt

0933A406025

1.4401 - SS316

0.009

3

3

Hexagon bolt

0933A406016

1.4401 - SS316

0.007

2

1

Motor 12Volt 49Nm

2100.4512

Material <not specified>

1.72

1

1

Housing 240BS_Rev02

2100.856

1.0037 (S235JR) passivated 0.827

7.2 Parts list

Pos

QTY.

  Description  EN

Part nr/Note

1

1

Wiper shell for 240BS

2100.856

2

1

Exalto XP2 wiper motor 12V 45Nm

2100.4512

1

Exalto XP2 wiper motor 24V 45Nm

2100.4524

3

3

Hexagon bolt s.s. M6x12

0933A406016

4

1

Hexagon bolt s.s. M6x25

0933A406025

5

5

Lock washer M6

2100.413

6

2

Liner M20x1mm bh = 35

2100.321

7

4

Nut 316 s.s. M20x1

2100.350

8

3

Nut M10 fl at

0439A410

9

4

Plain washer s.s. M12x1,0

2100.400

10

1

Idler shaft lever ss316, dual drive

2100.851

11

1

Motor cranck 240DB

2100.854

12

1

Drive shaft complete with lever

2100.850

13

2

circlip 12mm

0471A2012

14

1

Sliding pin M10 ss304 L=33

2100.852

15

2

Sliding pin M10 ss304 L=26

2100.853

16

1

Connecting rod Ø8 L=60mm

2100.940

17

1

Mtor cranck pin ss304 for 240BS

2100.855

18

1

Lock ring M10x21mm

2100.412L

19

1

Nut s.s. M10 (DIN934) A4

0934A410

20

1

Nut s.s. M6 (DIN934) A4

0934A406

21

2

PA6.6 bearingØ8×10×10 

2100.926

22

1

Connecting rod Ø10 L=127mm

2100.943

23

1

SS sealing plate 

2100.482

24

2

Rubber sealing plate 

2100.492

25

2

Weathercap M20

2100.361

26

2

Nut s.s. nyloc M8 (A4)

0985A408

27

2

Ring-DIN125A-A4-M8

0125A408

28

4

circlip 6mm

6799A4006

19

Exalto type 240BS

MANUAL WIPER SYSTEMS

Содержание 211240.30

Страница 1: ...ITEM NO 211240 30 212440 30 WIPER SYSTEMS Exalto windscreen wiper type 240BS...

Страница 2: ...ng of large window sizes We also can provide linked or straight line systems Please see the below table as an overview After sales support We have an excellent after sales support Our wiper specialist...

Страница 3: ...use 4 2 normal operations 3 1 preparation 3 2 installation of mechanical parts 3 3 electrical installation 3 4 nal installation 5 1 general maintenance 5 2 servicing 5 3 changing the wiping arc and p...

Страница 4: ...he electric connections of the wiper before making any change to the wiper system Safety symbols An exclamation mark in front of the text warns you that injury or damage can occur if a procedure is ba...

Страница 5: ...el or cover Place a fuse see speci cations sized to protect the motor Safety requirements Before the Exalto wiper is installed we strongly recommend the following Read the entire manual before install...

Страница 6: ...from 40 to 90 By standard the model can be supplied for a bulkhead thickness of 30 mm The matching Exalto MD1 PF pantograph arms have xed lenghts from 700 to 900 mm in 50 mm increments The motor has i...

Страница 7: ...24 Volt Torque max 40 Nm Voltage 24 Volt Current 9 12 A Power consumption max 96 W Number of revolutions Low speed 38 rpm high speed 56 rpm Recommended cable 5 wires 1 mm 16 g or 2 mm 14 g up to 10 m...

Страница 8: ...agraphs 5 3 and 5 4 to set the wiping arc prior to installation 2 Rough determination of wiping arc and wiper blade With this method the wiping arc and the wiper blade length can roughly be determined...

Страница 9: ...he wiper blade length can be calculated Length of wiper blade 0 9 2 E H 90 86 103 117 132 146 161 176 190 205 220 234 249 264 278 293 263 250 105 85 92 79 119 132 145 158 197 184 171 210 223 236 94 80...

Страница 10: ...Use a cable with 5 wires with a diameter of at least 1 mm 16 g up to a maximum length of 10 m Use larger diameters when using longer cable lengths 3 Fit a slow blow fuse of 8 A 12 Volt or 6 A 24 Volt...

Страница 11: ...the wiper arm and blade assembly on the shafts Fasten the nuts loosely onto the shafts 90 90 Bearing Dogbone Nut M10 Tightening 33Nm Spindle Lever Half Nut M8 Tightening 17Nm 12ft lbs Pin Hexagon sock...

Страница 12: ...ark position is wrong adjust them again Follow the procedure in paragraph 5 3 4 2 Normal operation All Exalto windscreen wipers are provided with the following functions low speed high speed self park...

Страница 13: ...tripes across the glass In case of failure or adjustments have servicing done solely by quali ed mechanics In chapter 6 Troubleshooting a list is given of possible problems and their solutions 5 3 Cha...

Страница 14: ...arm in correct parking position Retaining Ring Dogbone Half Nut M8 Tightening 17Nm 12ft lbs Drive Shaft Pin Nordlock Bearing Motorlever Dogbone Washer Nordlock Nut M6 Tightening 6 8Nm 5ft lbs Nordloc...

Страница 15: ...follow chapter 3 1 Disconnect all the electric connections to the wiper 2 Remove the wiper from the bulkhead see 5 4 1 3 Unscrew the nut see 7 1 and bolt on the disc and remove the lever 4 For adjust...

Страница 16: ...the voltage across the motor and check all connections are correct 4 The wiper motor has failed Solution Replace the motor and check for excessive drag or high current 6 2 Wiped area or park position...

Страница 17: ...ints are loose Solution Replace worn parts or tighten as required 2 Parts are broken Solution Replace broken parts re adjust as required 3 Splines of shafts are worn Solution Replace all loose broken...

Страница 18: ...7 Drawings Schematics 7 1 Assembly overview 26 27 25 13 9 7 23 24 6 22 21 17 11 5 20 14 8 4 3 2 28 19 18 8 10 12 15 1 16 18 MANUAL WIPER SYSTEMS...

Страница 19: ...er 6mm 2100 413 1 4401 SS316 0 001 4 1 Hexagon bolt 0933A406025 1 4401 SS316 0 009 3 3 Hexagon bolt 0933A406016 1 4401 SS316 0 007 2 1 Motor 12Volt 49Nm 2100 4512 Material not specified 1 72 1 1 Housi...

Страница 20: ...to complex controllers Below you will nd some connection wiring diagram examples of Exalto switches and controllers Please refer for detailed instructions to the speci c switch or controller manual Fu...

Страница 21: ...2134 2135 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 21 Exalto type 240BS MANUAL WIPER S...

Страница 22: ...6425 SET as per following details which is wiper switch speci c Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue P...

Страница 23: ...scheme can also be used for the case of digital switching modules with only simple output channels Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 3...

Страница 24: ...Switch 2158 2159 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 24 MANUAL WIPER SYSTEMS...

Страница 25: ...P Switch 210342 P Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 25 Exalto type 240BS MANUAL...

Страница 26: ...ow 53 Fast 53b Negative 31 Stop 31b Additional relay box for heated window operation Switch panel 210321224 210351224 Additional relay box for pumps heaters is not supplied in standard equipment Funct...

Страница 27: ...CONTROL 210351224 2 4 1 3 5 Additional relay box for heated window operation PUMPS HEATERS OUTPUT M F S P Positive 53a Slow 53 Fast 53b Negative 31 Stop 31b Function Polarity Motorcode Switch code Ca...

Страница 28: ...ric systems NEN EN ISO 10133 2017 Extra low voltage D C installations regarding color codes exaltowipers com Exalto Wiper Technologies Nijverheidsstraat 12 3371 XE Hardinxveld Giessendam The Netherlan...

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