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Operating instructions

Wire feed unit

Tetrix drive 4L

099-000094-EW501

Observe additional system documents!

18.07.2017

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Содержание Tetrix drive 4L

Страница 1: ...tions EN Wire feed unit Tetrix drive 4L 099 000094 EW501 Observe additional system documents 18 07 2017 Register now and benefit Jetzt Registrieren und Profitieren www ewm group com For details visit...

Страница 2: ...ervice department on 49 2680 181 0 A list of authorised sales partners can be found at www ewm group com Liability relating to the operation of this equipment is restricted solely to the function of t...

Страница 3: ...4 5 2 1 2 TIG cold wire welding 15 5 2 1 3 Legend 15 5 2 2 Welding torch cooling system 16 5 2 2 1 Approved coolants overview 16 5 2 2 2 Maximal hose package length 17 5 2 3 Notes on the installation...

Страница 4: ...s 32 9 1 General accessories 32 9 2 Options 32 9 3 Remote control connection cable 32 10 Replaceable parts 33 10 1 Wire feed rollers 33 10 1 1 Wire feed rollers for steel wire 33 10 1 2 Wire feed roll...

Страница 5: ...erved to prevent serious and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning symbol The hazard is also highlighted using a symbol in the page margin...

Страница 6: ...off machine Release Switch on machine Press and keep pressed Switch Wrong Turn Correct Numerical value adjustable Menu entry Signal light lights up in green Navigating the menu Signal light flashes gr...

Страница 7: ...combination with all other parts of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general example...

Страница 8: ...garding warranty maintenance and testing at www ewm group com 3 2 2 Declaration of Conformity The labelled machine complies with the following EC directives in terms of its design and construction Low...

Страница 9: ...ective cap 3 Wire electrode connection Welding torch wire feed 4 Quick connect coupling red coolant return 5 Quick connect coupling blue coolant supply 6 Connection socket welding torch control cable...

Страница 10: ...control connection 2 Connector plug TIG hot wire Welding current minus potential 3 Connecting thread G Shielding gas 4 X2 Connection socket 28 pole Control lead 5 Connector plug TIG Welding current m...

Страница 11: ...ents Depending on the machine series additional stickers with information on the replacement parts will be located on the inside 4 Wire feed unit 5 Operating mode changeover switch Position KORREKTUR...

Страница 12: ...changing wire spools 3 Wire return button The welding wire is retracted to the wire spool 4 Wire speed rotary dial Parameters can be set in two operating modes Operating mode KORREKTUR inner scale Th...

Страница 13: ...nd is non slip and level and provide sufficient lighting for the place of work Safe operation of the machine must be guaranteed at all times Unusually high quantities of dust acid corrosive gases or s...

Страница 14: ...and installation 14 099 000094 EW501 18 07 2017 5 2 1 Connection plan 5 2 1 1 TIG hot wire welding Tetrix AW 3 AC Tetrix Hotwire Tetrix drive 4L TIG 450W HW 12POL AC HW X2 X2 hotwire hotwire HW HW HW...

Страница 15: ...099 000094 EW501 18 07 2017 15 5 2 1 2 TIG cold wire welding Tetrix AW 3 AC Tetrix drive 4L TIG 450 WD CW AC HW X2 X2 hotwire HW TP TP RT AW 1 Figure 5 2 5 2 1 3 Legend Shielding gas Welding current...

Страница 16: ...that the frost protection is adequate to prevent damage to the machine or the accessory components The coolant must be checked for adequate frost protection with the TYP 1 frost protection tester Rep...

Страница 17: ...welding current leads Incorrectly installed welding current leads can cause faults in the arc flickering Lay the workpiece lead and hose package of power sources without HF igniter MIG MAG for as lon...

Страница 18: ...use overheating of components leading to fire Check that all welding current connections are firmly secured and electrical connections are in perfect condition Set up attach or suspend all conductive...

Страница 19: ...of the hose package and lock by turning to the right Push the cable socket for the welding current TIG onto the connector plug TIG and lock by turnng to the right Lock connecting nipples of the coolin...

Страница 20: ...ion a blocked shielding gas supply may result in the welding torch being destroyed Always re fit the yellow protective cap when not using the shielding gas connection All shielding gas connections mus...

Страница 21: ...orch into the wire electrode connector and lock by turning to the right Push the cable socket for the welding current TIG onto the connector plug TIG and lock by turnng to the right Insert shielding g...

Страница 22: ...wire feeder To perform the following steps the protective flap of the wire feeder needs to be opened Make sure to close the protective flap again before starting to work Unlock and open protective fl...

Страница 23: ...ry due to welding wire escaping from the welding torch The welding wire can escape from the welding torch at high speed and cause bodily injury including injuries to the face and eyes Never direct the...

Страница 24: ...et the contact pressure with the adjusting nuts of the pressure unit Press the wire inching button until the wire electrode projects out of the welding torch Automatic inching stop Touch the welding t...

Страница 25: ...two operating modes Operating mode KORREKTUR inner scale The wire speed is specified primarily by the welding machine control and can be corrected on the wire feed unit by 40 Operating mode MANUELL o...

Страница 26: ...der warranty is void In all service matters always consult the dealer who supplied the machine Return deliveries of defective equipment subject to warranty may only be made through your dealer When re...

Страница 27: ...ly tighten if necessary Remove any spatter Clean the wire feed rollers on a regular basis depending on the degree of soiling 6 3 2 Monthly maintenance tasks Visual inspection Casing damage front rear...

Страница 28: ...bution taking back and environmentally correct disposal of electric and electronic equipment ElektroG from 16 03 2005 used machines are to be placed in a collection system separate from unsorted munic...

Страница 29: ...ating Air in the coolant circuit Vent coolant circuit Functional errors All machine control signal lights are illuminated after switching on No machine control signal light is illuminated after switch...

Страница 30: ...triggered fuse rear of the power source by pressing the key button Kinked hose packages Extend and lay out the torch hose package Incompatible parameter settings Check settings and correct if necessar...

Страница 31: ...DC 420 A Wire feed speed 0 2 m min to 10 m min Standard WF roll equipment 1 0 1 2 mm for steel wire Drive 4 roll 37 mm Torch connector Decentral Protection classification IP 23 Ambient temperature 25...

Страница 32: ...rive 4L and Tetrix 270 Hotwire 092 000038 00000 ON PS drive 4L T P Pivot support 092 002112 00000 ON WAKD2 4L 41L Optional wheel assembly retrofit kit for drive 4L 090 008151 00000 ON CMF drive 4L Opt...

Страница 33: ...rs 37 mm for aluminium 092 000870 00000 10 1 3 Wire feed rollers for cored wire Type Designation Item no ROE 2DR4R 0 8 0 9 0 8 0 9 Drive rollers 37 mm cored wire 092 000834 00000 ROE 2DR4R 1 0 1 2 1 4...

Страница 34: ...Replaceable parts Wire feed rollers 34 099 000094 EW501 18 07 2017 Figure 10 1...

Страница 35: ...Appendix A Overview of EWM branches 099 000094 EW501 18 07 2017 35 11 Appendix A 11 1 Overview of EWM branches...

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