EWM STICK 350 Скачать руководство пользователя страница 17

5

Maintenance and care

5/1

Under normal operating conditions these welding machines are largely maintenance-free and
require a minimum of care. However, a number of points should be observed to guarantee fault-
free operation of your welding machine. Among these are regular cleaning and checking, as
described below, depending on the level of contamination in the environment and the usage time of
the welding machine.

Cleaning, testing and repairing of the welding machines may only be carried out by
competent personnel. In the event of failure to comply with any one of the following tests the
machine must not be operated again until the fault has been rectified.

5.1

Cleaning

To do this, carefully disconnect the machine from the mains. PULL OUT THE MAINS PLUG!
(Switching off or unscrewing the fuse is not adequate isolation).
Wait for 2 minutes until the capacitors have discharged. Remove the casing cover.

The individual components should be handled as follows:

·

 

Current source  Depending on the amount of dust, blow out current source using oil-and
moisture-free compressed air.

·

 

Electronics, circuit boards  Do not blow on electronic components with the compressed air
stream but suck clean using a vacuum cleaner.

5.2

Repetition test according to VDE 0702 and VBG 15

The following description of the repetition test is merely an extract from the detailed test
instructions. If required, a copy can be requested from us!

You are recommended to carry out a quarterly and an annual check. The annual test should also
be carried out after every repair. Test sequence:

Quarterly test:

·

 

Visual check of correct condition

·

 

Measurement of protective conductor resistance

Annual test:

·

 

Visual check of correct condition

·

 

Measurement of protective conductor resistance

·

 

Measurement of insulation resistance following internal cleaning of the power source

·

 

Measurement of the open circuit voltage

·

 

Function test of the welding machine

5.2.1

Visual check of correct condition

The machine must be inspected for externally visible faults (without opening the machine). During
this inspection, attention must be paid, for example, to the following points:

·

 

External faults in mains plug and mains cable, e.g. insulation faults, scorch or pressure marks.

·

 

Defects in anti-kink protection and the strain relief of the connection lead, mains switch.

·

 

Faults in welding leads, tube package, plug fixture, arc torch.

·

 

Signs of an overload and improper use.

·

 

Damage to stop points and casing.

·

 

Improper interference and modifications.

·

 

The type plate and warning symbol must be present and legible.

Die im Kapitel

 "Wa

rtung und

 Pflege" aufgeführten H

inweis

e, Ric

htlinien und Normen w

urden 

grundle

gend überarb

eitet und sind aus diesem G

rund nic

ht mehr gültig!

Die rele

vante

n Hinw

eise, R

ichtlinien und Normen fin

den Sie in den

 beiliegenden 

Ergänzungsb

lättern "A

llgemeine Hinweise 

zu 3 J

ahre G

arantie

", Art.

 Nr.: 09

9-000GAR-EWMxx.

Sollten die Dokumente nicht vorlie

gen, können diese über den autorisie

rten Fa

chhändler 

angef

ordert we

rden!

Auße

rachtl

assung kann lebensg

efährlich sei

n!

The instructions, guidelines and standards given in

 the "Maintenance and Care" chapter hav

been completely re

vised and are theref

ore no longer valid!

The releva

nt instru

ctions

, guidelines an

d standards can be f

ound in the enclosed supplements 

"Gener

al notes on the 3 ye

ar war

ranty",

item no

.: 09

9-000GAR-EWMxx.

If these documents are missing, the

y can be reque

sted from you

r authorised sp

ecialist

 dealer! 

Not observing

 these instruc

tions can be potentially fat

al!

Les consignes, dire

ctives

 et norm

es indiquées au chapitre « Maintenance et entretien » ont été 

mises à jour et ne sont donc plus v

alable

s ! 

Vous trouverez

 les consignes

, directives e

t normes

 applica

bles d

ans les additifs « Consignes 

généra

les relatives 

à la garantie 

de 3 an

s », à l´article :

  099-000GAR-EWMxx.

Si vou

s ne possédez pas les documents

, vous

 pouv

ez vo

us les procurer auprès de vo

tre 

revendeur autorisé

 !

Le non-respect des consignes peut représenter un danger de

 mort !

Le istruz

ioni, direttive

 e norme

 presenti nel capitolo „

Manut

enzion

e e cur

a” so

no state 

completamente riviste

 e per questo motivo 

non sono più valide

!

Le istruz

ioni, direttive

 e norme

 rilev

anti le trova

te nell'aggiornam

ento qui allegato “Is

truzioni 

genera

li sui 3 anni di

 garan

zia”, Nr

. Art.:

 099-000GAR-EWMxx.

Se i documenti non f

ossero disponibili, possono 

essere richiest

i al rive

nditore autorizz

ato! 

L'inosservan

za delle istruzioni può comportare 

pericolo di vita!

D

F

GB

I

Содержание STICK 350

Страница 1: ...ead before commissioning Failure to do so may be dangerous Machines may only be operated by personnel who is familiar with the appropriate safety regulations The machines bear the conformity mark and...

Страница 2: ...unauthorized changes improper repairs and or unauthorized modifications which have not been expressly allowed by EWM this declaration will lose its validity Par la pr sente nous d clarons que la conc...

Страница 3: ...ion logic control 3 1 3 2 Function sequence MMA welding 3 2 3 3 Remote controls 3 3 4 Commissioning 4 1 4 1 Setting up the welding machine 4 1 4 2 Mains connection 4 1 4 2 1 Reconnecting the mains vol...

Страница 4: ...use torches or earth cables with damaged insulation Smoke and gases can lead to breathing difficulties and poisoning Do not breathe in smoke and gases Ensure that there is sufficient fresh air Keep s...

Страница 5: ...om the welding machine or from the high voltage pulses of the ignition unit As laid down in Electromagnetic Compatibility Standard EN 50199 the machines are intended for use in industrial areas if the...

Страница 6: ...is tested to Protection Standard IP23 i e Protection against penetration of solid foreign bodies 12mm Protection against water spray up to an angle of 60 to the vertical Notes on the use of these ope...

Страница 7: ...on and smaller mains ratings by higher efficiency lower losses No need for expensive compensating equipment by a high cos phi and a correspondingly smaller reactive current draw from the mains Functio...

Страница 8: ...Open circuit voltage 109V 78V Mains voltage tolerances 3x400V 20 to 25 3x415V 15 to 25 Mains frequency 50 60Hz Mains fuses slow blow 3 x 25 A 3 x 35 A cos j j j j 0 99 Ambient temperature 10 C to 40 C...

Страница 9: ...the welding current tHot 0 0 5 sec 2 1 5 1 G Hotstart time rotary dial RUTIL CELL BASISCH H Arcforcing rotary dial Pole changeover switch inverter STICK 350 PWS only ON OFF I or Changeover switch Cab...

Страница 10: ...ing IHot infinitely adjustable from 5A to the maximum welding current 3 tHot 0 0 5 sec 2 1 5 1 Hotstart time The hotstart time tHot is adjusted infinitely from 0sec to 2sec Hotstart device The hotstar...

Страница 11: ...he short circuit Used with cellulose stick electrodes Functional specification Antistick If the stick electrode sticks in spite of the arcforcing device the machine automatically switches over to the...

Страница 12: ...ent then falls to the adjusted main current I1 and remains constant until welding is completed see process chart below If the electrode sticks in the welding pool for longer than 1 sec the antistick d...

Страница 13: ...chine Manual remote control FR 30 Functions The welding current I1 is adjustable in absolute values from the minimum to the maximum current depending on the welding current selected on the machine Man...

Страница 14: ...ding current selected on the machine The machine can be switched from remote control FRA 40 switch position up to another remote control switch position down with the changeover switch Commissioning A...

Страница 15: ...tled For Your Safety The Faston plug arrow must be set on the transformer according to the mains voltage For 400V Connect plug to pin 4 works setting For 415V Connect plug to pin 6 415V 400V 0V Fig Co...

Страница 16: ...ural parts pipes rails etc may not be used as return leads for the welding current if they are not the workpiece themselves A perfect current connection must be ensured where welding benches and appli...

Страница 17: ...xample to the following points External faults in mains plug and mains cable e g insulation faults scorch or pressure marks Defects in anti kink protection and the strain relief of the connection lead...

Страница 18: ...e must be 5 0 MW 5 2 4 Measurement of open circuit voltage according to EN 60974 1 VDE 0544 T1 6u8F 10nF 0 5k Meqsurement circuit for peak values Input 0k2 1k0 Diode similar 1N 4007 V Connect the meas...

Страница 19: ...mains switch Yes Machine is operative fan running No Mains supply interrupted Mains plug not inserted Mains plug wrongly connected Mains fuse faulty Mains switch faulty Excess temperature yellow LED l...

Страница 20: ...4123002 074 000315 00001 Rotary dial arrow indicator 23mm 4223002 074 000315 00002 3 Rotary dial 31mm 2531060 074 000234 00000 Rotary dial cover 31mm 4131002 074 000234 00001 Rotary dial arrow indicat...

Страница 21: ...03 30x1 5x440mm 074 000237 00008 9 Feet rubber 40x35 M8 thread height 7mm 074 000223 00000 10 Fuse 1 25A slow blow 250V 094 000430 00000 11 Angular casing 094 004226 00006 094 003584 00007 094 000840...

Страница 22: ...415V L STICK DC 38V 450A 3x400V 415V L 070 000079 00001 070 000059 00001 5 Thyristor diode module MTD55 14A 064 000083 00014 6 PCB power supply unit blocking converter SPW2 380V 1 040 000289 00000 7...

Страница 23: ...0000 13 PCB welding electronics FAL 1 AF 040 000470 00001 14 Isodul diode fast MDDM120 04F02 080 000257 00004 15 PCB protective wiring DSB 3 4 DSB 3 1 040 000427 00000 040 000297 00000 16 PCB Inverter...

Страница 24: ...8 Schaltpl ne Circuit Diagrams 8 1 8 1 inverter STICK 350 450 Schaltpl ne befinden sich ebenfalls im Ger t...

Страница 25: ...8 Schaltpl ne Circuit Diagrams 8 2 8 2 inverter STICK 350 PWS...

Страница 26: ...8 Schaltpl ne Circuit Diagrams 8 3 8 3 inverter STICK 350 450 KLR...

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