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Operating instructions

Welding machine

Picomig 225 puls TKG

Picomig 225 Synergic TKG

099-005682-EW501 Observe additional system documents!

7.9.2022

Содержание Picomig 225 puls TKG

Страница 1: ...Operating instructions EN Welding machine Picomig 225 puls TKG Picomig 225 Synergic TKG 099 005682 EW501 Observe additional system documents 7 9 2022...

Страница 2: ...to the operation of this equipment is restricted solely to the function of the equipment No other form of liability regardless of type shall be accepted This exclusion of liability shall be deemed ac...

Страница 3: ...ion of welding current leads 19 5 1 5 Stray welding currents 20 5 1 6 Welding torch holder 21 5 1 7 Mains connection 22 5 1 7 1 Mains configuration 22 5 1 8 Shielding gas supply shielding gas cylinder...

Страница 4: ...parameters to the factory settings 41 8 Technical data 42 8 1 Picomig 225 42 9 Accessories 43 9 1 Transport system 43 9 2 Options 43 9 3 General accessories 43 10 Replaceable parts 44 10 1 Wire feed r...

Страница 5: ...and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning sym bol The hazard is also highlighted using a symbol in the page margin CAUTION Working or oper...

Страница 6: ...on machine Press and hold Incorrect Invalid Switch Correct Valid Turn Input Numerical value adjustable Navigation Signal light lights up in green Output Signal light flashes green Time representation...

Страница 7: ...cal specialist may interconnect the sources as per standard IEC 60974 9 2010 Installa tion and use and German Accident Prevention Regulation BVG D1 formerly VBG 15 or country specific regulations Befo...

Страница 8: ...emperatures of 100 C or higher and arcing and work on live components Hearing protection against harming noise Explosion risk Apparently harmless substances in closed containers may generate excessive...

Страница 9: ...s specified in the standard The user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the use...

Страница 10: ...lacement parts etc from our range of products Only insert and lock accessory components into the relevant connection socket when the ma chine is switched off Requirements for connection to the public...

Страница 11: ...or connection points can heat up significantly during operation water cooled version When opening the coolant circuit escaping coolant may cause scalding Open the coolant circuit only when the power...

Страница 12: ...mation refer to the Warranty registration brochure supplied and our information regarding warranty maintenance and testing at www ewm group com 3 2 2 Declaration of Conformity This product corresponds...

Страница 13: ...and valid only in combination with all other parts of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows...

Страница 14: ...Machine description quick overview Front view rear view 14 099 005682 EW501 7 9 2022 4 Machine description quick overview 4 1 Front view rear view Figure 4 1...

Страница 15: ...Cooling air outlet 10 External wire feed inlet Pre cut casing inlet for external wire feed 11 Connection thread G Shielding gas connection inlet 12 Welding current cable polarity selection Welding cur...

Страница 16: ...on the machine series additional stickers with information on the replace ment parts and JOB lists will be located on the inside 2 Slide latch lockfor the protective cap 3 Wire spool inspection window...

Страница 17: ...cumentation to all system and accessorycomponents 5 1 Transport and installation WARNING Risk of accident due to impropertransport of machines that must not be lifted Do not lift or suspend the machin...

Страница 18: ...ion results in a reduction in performance and equipment damage Observe the ambient conditions Keep the cooling air inlet and outlet clear Observe the minimum distanceof 0 5 m from obstacles 5 1 3 Work...

Страница 19: ...h HF igniter TIG for as long as pos sible in parallel with a distance of 20 cm to avoid HF sparkover Always keep a distance of at least 20 cm to leads of other power sources to avoid interferences Alw...

Страница 20: ...heck that all welding current connections are firmly secured and electrical connections are in perfect condition Set up attach or suspend all conductive power source components such as casing trans po...

Страница 21: ...g is part of the machine s scope of delivery Figure 5 5 Item Symbol Description 0 1 Crossmember of the transport handle 2 Torch holder 3 Fixing screws x 4 4 Fan type lock washers Use the mounting scre...

Страница 22: ...erate machine using a socket that has correctly fitted protective earth Mains plug socket and lead must be checked by a qualified electrician on a regular basis When operating the generator always ens...

Страница 23: ...upply from the shielding gas cylinder to the welding torch is a fundamental requirement for optimum welding results In addition a blocked shielding gas supply may result in the welding torch being des...

Страница 24: ...no unintentional ignition of the arc Shielding gas flows for around 25 seconds or until the button is pressed again Repeat rinsing process several times Setting instructions Welding process Recommend...

Страница 25: ...g welding torches with a spiral guide Check that the capillary tube is correctly positioned in relation to the central connector Preparation for connecting welding torches with a liner Push forward th...

Страница 26: ...moving parts or drive components Keep casing covers or protective caps closed during operation Risk of injury due to welding wire escaping in an unpredictable manner Welding wire can be conveyed at v...

Страница 27: ...ool bore Fasten wire spool using knurled nut Figure 5 11 Observe the unwinding direction of the wire spool 5 2 2 2 Changing the wire feed rollers Figure 5 12 Item Symbol Description 0 1 Tommy The tomm...

Страница 28: ...0 clockwise or anti clockwise tommy locks into place Fold the closure brackets outwards by 90 Unfasten pressure units and fold out clamping units and pressure rollers will automatically flip up wards...

Страница 29: ...ire feed roll overview table Material Diameter Colour code Groove form mm inch Steel Stainless steel Brazing 0 6 024 monochrome light pink V groove 0 8 031 white 0 8 0 9 1 0 031 035 039 bicolour white...

Страница 30: ...sure on the adjusting nuts of the feed roll tensioners so that the wire electrode is fed but slips when the wire spool is blocked The inching speed is infinitelyadjustable by simultaneously pressing t...

Страница 31: ...gure 5 14 5 2 2 4 Spool brake setting Figure 5 15 Item Symbol Description 0 1 Allen screw Securing the wire spool retainer and adjustment of thespool brake Tighten the Allen screw 8 mm in the clockwis...

Страница 32: ...n 0 1 Polarity selector plug welding current cable Connect to the park socket 2 Electrode holder 3 Workpiece Insert the polarity selection plug in the park socket and lock in place by turning to the r...

Страница 33: ...elector plug welding current cable Internal welding current cable for central connection welding torch Connection socket for welding current 3 Workpiece Insert the central plug for the welding torch i...

Страница 34: ...autions Follow the maintenance instructions see 6 3 chapter If any of the test requirements below are not met the unit must not be put back into opera tion until it has been repaired and tested again...

Страница 35: ...ction points are omitted Repairer Check and clean the welding torch Deposits in the welding torch may cause short circuits impair the welding result and lead to welding torch damage Check wire drive w...

Страница 36: ...l protective caps when not in use Gas test that the solenoid valve opens and closes properly Checking operating signalling and indicator lights protective devices and actuators Check wire feed roll ho...

Страница 37: ...em separate from unsorted municipal waste The public waste management utilities communities have created collection points at which used equipment from private households can be disposed of free of ch...

Страница 38: ...form service staff as necessary If multipleerrors occur these are displayed in succession Error message Possible cause Remedy E 0 Start signal set in the event of er rors Do not press the torch trigge...

Страница 39: ...ion detach current lead from degaussing 7 3 Checklist for rectifying faults The correct machine equipment for the material and process gas in use is a fundamental requirement for perfect operation Leg...

Страница 40: ...fasten the contact tip and contact tip holder Wire feed problems Contact tip blocked Clean and if necessary replace Setting the spool brake see 5 2 2 4 chapter Check settings and correct if necessary...

Страница 41: ...ers to the factory settings All customised welding parameters that are stored will be replaced by the factory settings RESET l 0 Figure 7 1 Display Setting selection Calibration The machine will be ca...

Страница 42: ...n class protection classification H IP 23 Residual current circuit breaker Type B recommended Noise level 3 70 dB A Ambient temperature 4 25 C to 40 C Machine cooling Torch cooling Fan AF gas Wire fee...

Страница 43: ...03 D 0002 Crane suspension for Picomig 180 185 D3 305 D3 Phoenix and Taurus 355 compact drive 4 092 002549 00000 ON TH TG 03 TG 04 TG 11 R Torch holder right 092 002699 00000 CA D200 Centering adapter...

Страница 44: ...ainless steel and brazing 092 002770 00020 FE 4R 2 4 MM 0 095 INCH BROWN Drive roll set 37 mm 4 rolls V groove for steel stainless steel and brazing 092 002770 00024 FE 4R 2 8 MM 0 11 INCH LIGHT GREEN...

Страница 45: ...FUEL 4R 1 6 MM 0 06 INCH BLACK ORANGE Drive roll set 37 mm 4 rolls V groove knurled for flux cored wire 092 002848 00016 FUEL 4R 2 0 MM 0 08 INCH GREY ORANGE Drive roll set 37 mm 4 rolls V groove knu...

Страница 46: ...endix Searching for a dealer 46 099 005682 EW501 7 9 2022 11 Appendix 11 1 Searching for a dealer Sales service partners www ewm group com en specialist dealers More than 400 EWM sales partners worldw...

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