EWM miniDrive GS Скачать руководство пользователя страница 20 | Manualshive

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EWM miniDrive GS Скачать руководство пользователя страница 20

Design and function

Wire feed

20

099-005262-EW501

22.11.2016

5.5

Wire feed

5.5.1

Open the protective flap of the wire feeder

To perform the following steps, the protective flap of the wire feeder needs to be opened. Make
sure to close the protective flap again before starting to work.

• Unlock and open protective flap.

5.5.2

Changing the wire feed rollers

Unsatisfactory welding results due to faulty wire feeding!
Wire feed rollers must be suitable for the diameter of the wire and the material.
• Check the roller label to verify that the rollers are suitable for the wire diameter. Turn or

change if necessary!

• use V-groove rollers with for steel wires and other hard wires.

• Slide new drive rollers into place so that the diameter of the wire used is visible on the drive roller.
• Screw the drive rollers in place with knurled screws.

Figure 5-7

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Содержание miniDrive GS

Страница 1: ...ntermediate drive unit miniDrive GS miniDrive WS 099 005262 EW501 Observe additional system documents 22 11 2016 Register now and benefit Jetzt Registrieren und Profitieren www ewm group com For detai...

Страница 2: ...ervice department on 49 2680 181 0 A list of authorised sales partners can be found at www ewm group com Liability relating to the operation of this equipment is restricted solely to the function of t...

Страница 3: ...14 5 1 5 Notes on the installation of welding current leads 15 5 1 5 1 Stray welding currents 16 5 2 Preparing the welding system 17 5 2 1 Switching between Push Pull and intermediate drive 17 5 3 Wel...

Страница 4: ...mote control connection cable 32 9 2 General accessories 32 10 Replaceable parts 33 10 1 Conversion kit 33 10 2 Wire feed rollers 33 10 2 1 Wire feed rollers for steel wire 33 10 2 2 Wire feed rollers...

Страница 5: ...erved to prevent serious and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning symbol The hazard is also highlighted using a symbol in the page margin...

Страница 6: ...tap tip Switch off machine Release Switch on machine Press and keep pressed Switch Wrong Turn Correct Numerical value adjustable Menu entry Signal light lights up in green Navigating the menu Signal l...

Страница 7: ...other parts of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general example of a welding system...

Страница 8: ...t must only be used in line with its designated purpose and by trained or expert personnel Do not improperly modify or convert the equipment Wire feeder intermediate drive for welding wire electrodes...

Страница 9: ...explicitly authorised by EWM this declaration shall be voided An original document of the specific declaration of conformity is included with every product 3 2 3 Service documents spare parts and circ...

Страница 10: ...al Infinitely adjustable setting of the wire speed from min to max welding output one dial operation 3 Rotary dial Arc length correction Arc length correction from 10 V to 10 V 4 Quick connect couplin...

Страница 11: ...ement parts and JOB lists will be located on the inside 3 Changeover switch remote control on off ON Set the welding performance via the remote control OFF Set the welding performance via the machine...

Страница 12: ...ets are suitable for transport by hand only The machine must not be suspended or lifted using a crane Read and observe the documentation to all system and accessory components 5 1 1 Ambient conditions...

Страница 13: ...orkpiece lead general CAUTION Risk of burning due to incorrect welding current connection If the welding current plugs machine connections are not locked or if the workpiece connection is contaminated...

Страница 14: ...erview of coolants Do not mix different coolants When changing the coolant the entire volume of liquid must be changed Dispose of the coolant in accordance with local regulations and the material safe...

Страница 15: ...and as close as possible in parallel Lay the workpiece lead and hose package of power sources with HF igniter TIG for as long as possible in parallel with a distance of 20 cm to avoid HF sparkover Alw...

Страница 16: ...ors damage machines and electronic devices and cause overheating of components leading to fire Check that all welding current connections are firmly secured and electrical connections are in perfect c...

Страница 17: ...wo actions on PCB M370 1 Replug the connector X23 X24 Plug Function On X24 Use with push pull welding torch ex factory On X23 Use with intermediate drive Install cable adapter The cable adapter includ...

Страница 18: ...with a capillary tube Depending on the wire electrode diameter or type either a steel liner or liner with the correct inner diameter must be inserted in the torch Recommendation Use a steel liner when...

Страница 19: ...ch into the central connector and screw together with crown nut Where applicable Insert the welding torch control cable into the 19 pole connection socket and lock MIG MAG torches with additional cont...

Страница 20: ...5 2 Changing the wire feed rollers Unsatisfactory welding results due to faulty wire feeding Wire feed rollers must be suitable for the diameter of the wire and the material Check the roller label to...

Страница 21: ...connection set up the complete wire guide system from the wire spool to the welding torch Check wire guide at regular intervals Keep all casing covers or protective caps closed during operation Risk...

Страница 22: ...through the drive roll grooves into the capillary tube or teflon liner with wire guide tube Press the tensioning device back down and secure by folding the feed roll tensioner up wire electrode should...

Страница 23: ...AG one knob operation principle i e the user can specify either the welding current the wire feed speed or the material thickness to define the operating point The electronic system calculates the opt...

Страница 24: ...eel liner in the hose package Always make sure the the hose package is straight when replacing the wire guide Figure 5 9 Item Symbol Description 0 1 Allen key size 2 5 2 Headless screw 3 Threaded hole...

Страница 25: ...ner fastening Pull out steel liner Due to production tolerances the steel liner length has to be adapted to the hose package used Place new and old steel liner in parallel Shorten new steel liner to t...

Страница 26: ...who is able to implement the required safety procedures In the event of failure of any one of the following tests the machine must not be operated again until it has been repaired and a new test has b...

Страница 27: ...Wheels and their securing elements Transport elements strap lifting lugs handle Other general condition 6 3 1 2 Functional test Operating message safety and adjustment devices Functional test Welding...

Страница 28: ...4th 2021 used electric and electronic equipment may no longer be placed in unsorted municipal waste It must be collected separately The symbol depicting a waste container on wheels indicates that the...

Страница 29: ...i spatter spray and replace if necessary Setting the spool brake Check settings and correct if necessary Setting pressure units see 5 5 3 chapter Check settings and correct if necessary Worn wire roll...

Страница 30: ...nt circuit Coolant tank and quick connect coupling of coolant supply and return are only fitted in machines with water cooling To vent the cooling system always use the blue coolant connection which i...

Страница 31: ...g current 100 DC 300 A Max welding current 60 DC 400 A Wire feed speed 1 m min 20 m min Standard roll installation 1 0 1 2 mm for steel wire Drive rolls 37 mm Euro torch connector Euro torch connector...

Страница 32: ...ignation Item no R10 19POL Remote control 090 008087 00000 RG10 19POL 5M Remote control to set the wire speed and welding voltage correction 090 008108 00000 R20 19POL Program changeover remote contro...

Страница 33: ...sting of two drive pinions liner and mounting material 092 007906 00010 URUE AL 2R 15m miniDrive Conversion kit for aluminium consisting of two drive pinions liner and mounting material 092 007906 000...

Страница 34: ...any unauthorised repairs or modifications To avoid injury and equipment damage the unit must only be repaired or modified by specialist skilled persons The warranty becomes null and void in the event...

Страница 35: ...Appendix B Overview of EWM branches 099 005262 EW501 22 11 2016 35 12 Appendix B 12 1 Overview of EWM branches...

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