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18 

making sure the horn remains at 90° aileron leading edge.  Once satisfied that the horn is secured run some 
Cyano onto the thread to ensure the nut cannot be loosened. 
 
Cut the threaded rod to the correct length before soldering on the threaded extender as shown below.  When 
correctly fitted the clevises should be threaded onto the rod so that it can be threaded in or out an equal 
amount.  Lock the clevises in place using the supplied M3 nuts, ensure this cannot become loose, use a 
thread lock if needed. 
 
 
 
 
 
 
 
Repeat this for the second aileron.   

 

The wing support plate (Part 17) should be covered but not glued to the wing.  The bolts are inserted through 
the plate into the wing and into the captive nuts the support plate remains independent to spread the load 
into the wing. 

 
Fuselage

 

 
Take the fully covered parts for the Fuselage and insert the 8mm (5/16”) dowels provided.  Glue in place with 
white wood glue or Cyano.  Fit the wing to the Fuselage and hold in place with an elastic band so that it is 
firmly seated, but able to move for adjustment.  With a tape measure check that the Fuselage is square to 
the wing as per the diagram.  Ensure A1 = A2.   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Insert the Tail Plane into its slot and check the measurement B1 = B2.  Once satisfied that the Tail Plane is 
square, mark with a pencil both top and bottom along the edge of the Fuselage.  Remove the Tail Plane from 
its slot and carefully cut 1.5mm (1/16”) on the inside of the line to remove the covering film from both the top 
and bottom. 

   

Take the Fin and insert into the slot.  With a pencil mark along the Fuselage as with the Tail Plane, remove 
the Fin and remove the covering from 1.5mm (1/16”) below the line.   
 
!!! 

Warning

. Only cut through the film while undertaking the tasks above, 

do not

 cut into the balsa as this will 

weaken the Fin and may cause it to fail in flight!!! 

 
Re-insert the Fin and make sure that the cut-out in the base of the Fin lines up with the Tail Plane slot.  
Insert the Tail Plane to confirm.  One satisfied with the fit, glue the Fin into position using epoxy on the base 
where it joins to the Tail skid and Cyano or white wood glue at the junction with the top deck.  Ensure that 
the Fin is vertical, with the wing seated; also check that the Fin is at 90° by viewing it from the front. 
 

 
 
 
 
 
 

A2

 

A1

 

B2

 

B1

 

90

90

M3 Threaded Rod 

M3 Clevis 

M3 Threaded Extender 

Servo Horn 

M3 Clevis 

Horn 

Содержание MEGA FUSION

Страница 1: ...sion Laser Cut Parts Lightweight Strong Airframe Excellent Low Speed Stability Comprehensive Instruction Manual High Quality Balsa and Ply parts Excellent Precise Handling Characteristics ideal first...

Страница 2: ...e safety instructions supplied with the glue Take your time building the model build a straight and strong model this will ensure the model will fly well Warning During the construction you will be as...

Страница 3: ...and Front Deck Sheet 3 x 150 x 915mm 1 8 x 6 x 36 1 Rib Capping Strips 2 x 9 5 x 915mm 3 32 x 1 4 x 36 14 Aileron Rudder Elevator Tail Plane Strip 9 5 x 12 x 915mm 3 8 x1 2 x 36 5 Fuselage Triangular...

Страница 4: ...3 Laser Cut Ply 1 2 3 4 3 4 1 13 14 5 6 7 8 9 10 11 12 15 16 20 17 18 21 22 19 W1 W2 W3 W4 W5 W6 W7 Rib Identification...

Страница 5: ...4 Laser Cut Balsa 39 23 23 24 25 27 26 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 44 43...

Страница 6: ...ileron Servo Mounting Plates 3mm 1 8 Ply 22 F1 2 3mm 1 8 Ply 23 Wing Tip 2 9 5mm 3 8 Balsa 24 Tail Plane Tips 2 9 5mm 3 8 Balsa 25 Elevator Trailing Edge 9 5mm 3 8 Balsa 26 Tail Plane Centre Section 9...

Страница 7: ...ndercarriage Front Leg 1 Undercarriage Rear Leg 1 Undercarriage Support 2 Tail Skid 1 Suspension Parts Set 2 large and 2 Small 1 Front Leg 6 swg Rear Leg 6 swg Piano Wire U C Fusion Parts List Support...

Страница 8: ...face to accept the centre of the hinge then Carefully drill the balsa to accept the hinge The fin has already been cut to accept the four hinges make adjustments if necessary Sand all parts to a smoo...

Страница 9: ...Plane ready to receive the hinges Use 5 hinges attach the elevator to the tail plane as describe above for the rudder Fuselage Lay the two Fuselage sides Parts 2 2 and 15 2 on the work bench ensuring...

Страница 10: ...on your bench and insert F1 so that the cut is at the bottom again on the centre line When satisfied that the fuselage sides taper evenly either side of the centre line and F1 is at 90o glue the whol...

Страница 11: ...curved section of the upper Fuselage once you have fitted the wing see page 15 with the remaining 3mm 1 8 balsa The rear deck should reduced to a point as shown below remove the hatched area so that t...

Страница 12: ...t is securely mounted using some of the scrap triangular balsa epoxied into position Wing and Aileron We recommend building the entire wing with Aliphatic Wood Glue It is generally fast setting and ca...

Страница 13: ...n place and allow to dry before attempting the next stage Cut the Phelonic outer only wing tube to 405mm and insert through the pre cut hole in the wing The tube should slide through to W5 easily if r...

Страница 14: ...g edge and leading edge spar Before gluing in place check the whole wing is completely square and the end ribs are straight and vertical Once satisfied apply glue to the ribs and top spar and roll the...

Страница 15: ...ing The tip should be lined up with the centre of the leading edge and the centre of the trailing edge With some scrap 3mm 1 8 sheeting make triangular fillet pieces to support the wing tip on both si...

Страница 16: ...age and make adjustments as necessary Sheet the top deck of the fuselage as described on page 10 Ailerons Take the five pre cut parts Parts 35 2 36 2 38 2 39 2 and 40 2 which form the ailerons trial f...

Страница 17: ...sides Ensure when you have finished covering all parts they are straight and true Tail Skid and Undercarriage Draw two lines on a piece of scrap ply 125mm 6 apart Place the front leg and rear leg on e...

Страница 18: ...inal assembly then please contact us at support evolution models com where we will be happy to discuss your problem and send you a photo or two to illustrate our solution Wing Take the fully covered w...

Страница 19: ...eck that the Fuselage is square to the wing as per the diagram Ensure A1 A2 Insert the Tail Plane into its slot and check the measurement B1 B2 Once satisfied that the Tail Plane is square mark with a...

Страница 20: ...e holes first to prevent the ply and spruce splitting Using two horns from the hardware pack on both the Elevator and Rudder install them as described earlier for the ailerons except using a horn eith...

Страница 21: ...plication Electronic Speed Controller ESC On the prototypes we mounted the ESC under the Fuselage between the undercarriage mounts this provided constant cooling which is essential to prevent the ESC...

Страница 22: ...ix up increase the Elevator movement until the model begins to screw out of loops with full movement once this begins to happen back off the movement slightly Repeat this with the flaps with full up e...

Страница 23: ...m Safety disclaimer This is a big model and should be operated in an area suitable for its size and recognised by the BMFA or countries model flying association The operator should seek guidance from...

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