273
GEARCASE
SHIFTER, BEARING AND SEAL SERVICE
13
“O” Type Gearcases
IMPORTANT:
Spacers are different sizes and
cannot be interchanged.
Apply
Needle Bearing
grease to the needle bear-
ings and insert them into the bearing case (“O”
Type gearcases).
Place the bearing on the installer tool with the
let-
tered side of the bearing facing the top
of the
gearcase. Use
Needle Bearing
grease to hold the
bearing on the tool.
IMPORTANT:
The pinion bearing is tapered so
that, when installed correctly, its shape compen-
sates for stresses in the gearcase and allows full
bearing contact. Whenever a gearcase is disas-
sembled, the pinion bearing should be checked to
ensure that it has been installed with the lettering
facing up.
Insert the tool with the bearing into the gearcase.
Drive the bearing into the gearcase until the
washer on the tool contacts the spacer.
Remove the tool.
Position new O-ring on the pinion bearing retain-
ing screw. Apply G
asket Sealing Compound
to O-
ring.
Apply
Nut Lock
to screw threads. Install the
screw and tighten to a torque of 60 to 84 in. lbs. (7
to 9.5 N·m).
Shift Housing Disassembly
IMPORTANT:
The shift housing and bearing
are serviced as an assembly. If either are worn or
damaged, replace the complete assembly.
Insert a suitable tool under one end of the clutch
dog spring and remove it from its groove by
unwrapping it from around the clutch dog.
Dis-
card the spring
.
1.
1/4-20 X 1/2 in. Hex head screw
2.
1 in. O.D. Flat washer
3.
Spacer, P/N 326584
4.
Plate and Bearing P/N 391260
5.
Rod P/N 326582
6.
Installer/Remover, P/N 350958
7.
1/4-20 X 1 1/4 in. Hex head screw
824182
1
2
3*
4
5
6
7
1.
O-ring
DRC7416
WARNING
Wear safety glasses to avoid injury.
1.
Clutch dog spring
COA3560
1
1
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Страница 26: ...24 SPECIAL TOOLS NOTES NOTES Technician s Notes Related Documents Bulletins Instruction Sheets Other ...
Страница 82: ...80 MAINTENANCE NOTES NOTES Technician s Notes Related Documents Bulletins Instruction Sheets Other ...
Страница 118: ...116 SYSTEM ANALYSIS NOTES NOTES Technician s Notes Related Documents Bulletins Instruction Sheets Other ...
Страница 180: ...178 OILING SYSTEM OIL RECIRCULATION DIAGRAM OIL RECIRCULATION DIAGRAM 002223 Starboard view Port view ...
Страница 190: ...188 OILING SYSTEM NOTES NOTES Technician s Notes Related Documents Bulletins Instruction Sheets Other ...
Страница 200: ...198 COOLING SYSTEM NOTES NOTES Technician s Notes Related Documents Bulletins Instruction Sheets Other ...
Страница 231: ...POWERHEAD POWERHEAD VIEWS 229 11 POWERHEAD VIEWS Port Short Block Starboard Short Block ...
Страница 232: ...230 POWERHEAD POWERHEAD VIEWS Port Dressed Powerhead Starboard Dressed Powerhead ...
Страница 233: ...POWERHEAD POWERHEAD VIEWS 231 11 Front ...
Страница 234: ...232 POWERHEAD POWERHEAD VIEWS Rear ...
Страница 235: ...POWERHEAD POWERHEAD VIEWS 233 11 Top ...
Страница 236: ...234 POWERHEAD NOTES NOTES Technician s Notes Related Documents Bulletins Instruction Sheets Other ...
Страница 258: ...256 MIDSECTION NOTES NOTES Technician s Notes Related Documents Bulletins Instruction Sheets Other ...
Страница 288: ...286 GEARCASE NOTES NOTES Technician s Notes Related Documents Bulletins Instruction Sheets Other ...
Страница 300: ...298 TRIM AND TILT NOTES NOTES Technician s Notes Related Documents Bulletins Instruction Sheets Other ...
Страница 302: ...S 2 ...
Страница 340: ...A B C 5 1 2 3 6 4 5 1 2 3 6 4 5 1 2 3 6 4 DRC6165R MWS Instrument Wiring Harness 1 2 5 1 2 3 6 7 4 8 A B C ...
Страница 349: ...2008 SC E TEC 75 90 P N 5007527 75 90 HP 5007527 Service Manual ...