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Hardee by EVH 

Table of Contents 

 

 

 

 

©  Copyright 2004 All Rights Reserved 
 
Hardee by EVH provides this publication “as is” without warranty of any kind, either expressed or implied. Every precaution has been taken in the design of this manual, however Hardee 
by  EVH  assumes  no  responsibility  for  errors  or  omissions.  Neither  is  any  liability  assumed  for  damages  resulting  from  the  use  of  the  information  contained  herein.  Hardee  by  EVH 
reserves the right to revise and improve this product at any time. The illustrations in this manual are not intended for the safe and proper assembly or disassembly of this product, but for 
parts ordering reference only.

 

 

 

LR50148 Long Reach Mower 

REVISED 12/5/14 

 

Section 1 Introduction 

 

To Our Customers 

 

Owner’s Responsibility 

 

Purpose Of This Manual 

 

Safety-Alert Symbol 

 

Signal Words 

 

Customer Assistance 

 

Section 2 Safety Information 

 

General Safety Rules 

 

Safety Decals   

3-6 

Section 3 Assembly And Installation 

 

Component Identification And Terminology 

 

Tractor Requirements 

 

Driveshaft Installation 

 

Driveshaft Installation On Pump Shaft 

 

Tractor Hook-Up Procedures 

 

Driveshaft Installation On PTO 

 

Hydraulic System Setup 

 

Working Safely With Hydraulic Lines 

 

     Description of Operation 

 

     Joystick Functions 

 

     Tethered Grip with Micro-Joysticks 

 

10 

Section 4 Operation 
Instruction 

 

11 

Operation Instructions 

 

11 

During Operation 

 

11 

Daily Start-Up Checklist 

 

11 

Operating Environment 

 

11 

Application Do’s And Don’ts 

 

11 

Using Your Mower   

12 

Getting Started   

12 

Joystick Control   

12 

Boom Breakaway 

 

13 

Mowing In Reverse 

 

13 

Side Dressing Trees 

 

13 

Cutting Larger Brush And Trees 

 

13 

Unhook And Post Use Care 

 

14 

Unhooking The LR50148 

 

14 

Post Use Care   

14 

Section 5 Maintenance 

 

15 

Maintenance And Service Schedule 

 

15 

First Stage Boom 

 

15 

First Stage Boom To Second Stage Boom 

 

15 

Deck And Second Stage Boom 

 

15 

Hydraulic Motor Housing & Belting Extension  

 

15 

Greasing PTO Driveshaft To Pump 

 

15 

Inspection And Replacement Of Blades 

 

16 

Inspection And Replacement Of Blade Holder 

 

16 

Inspection   

16 

Replacement   

16 

Checking the Main Relief Valve 

 

16 

Cylinder Speed 

 

17 

Adjusting the Cylinder Control Valve 

 

17 

Individual Cylinder Counterbalance Valves 

 

17 

LR50148 Control Valve Port Listing 

 

18 

Control Valve Port Schematic 

 

19 

LR50148 Valve / Joystick Wiring Schematic 

 

20 

Routine Maintenance Checklist 

 

21 

Section 6 Troubleshooting 

 

22 

Troubleshooting Guide 

 

22-23 

     Fault Codes for Status LED 

 

24 

     Controller Diagram 

 

25 

     LR50148 Electric Schematic 

 

26 

Oil Cooler Wiring Harness 

 

27 

Section 7 Specifications 

 

28 

Summary Of Specifications 

 

28 

Section 8 Replacement Parts 

 

29 

Parts Listing For Long Reach Cutter LR50148 

 

29-36 

Hydraulic Schematics 

 

37-38 

Hydraulic Motor Housing Assembly 

 

39 

Blade Holder Assembly Breakdown 

 

40 

Rear Belting Breakdown 

 

41 

Belting Extension Breakdown  

 

42 

Front Chain Guard Breakdown 

 

43 

Rear Chain Guard Breakdown 

 

44 

Logo/Decal Replacement 

 

45 

10601 Driveshaft Breakdown 

 

46 

     

11716 Driveshaft Breakdown

 

 

47 

     11717 Driveshaft

 

Breakdown 

 

48 

Section 9 Reference 

 

 

49 

                          Bolt Torque 

 

49 

Checking Bolt Torque 

 

49 

Torque Specifications 

 

50 

Section 10 Warranty 

 

51 

Notes 

 

52 

 

Содержание HARDEE LR50148

Страница 1: ...ower Model LR50148 DANGER Read this manual and the manual for your tractor carefully to acquaint yourself with both machines before operating 4895 RED BLUFF RD LORIS SC 29569 843 756 2555 www hardeeby...

Страница 2: ...ailure of components in the hydraulic control valve pump and motor Disclaimer THIS MOWER IS NOT DESIGNED TO CUT TREES FROM TOP TO BOTTOM VERTICALLY WITH THE MOWER DECK IN THE HORIZONTAL POSITION See F...

Страница 3: ...Do s And Don ts 11 Using Your Mower 12 Getting Started 12 Joystick Control 12 Boom Breakaway 13 Mowing In Reverse 13 Side Dressing Trees 13 Cutting Larger Brush And Trees 13 Unhook And Post Use Care...

Страница 4: ...cessary Cleaning after each use and storage under a shelter will extend the life of the mower Purpose of This Manual This manual provides information on safety operation adjustments troubleshooting an...

Страница 5: ...ion tipping rollover property damage personal injury or death WARNING Never stand or allow others to stand under the boom or mowerhead at any time Never park the unit without placing the mowerhead squ...

Страница 6: ...u must replace any safety decals that are damaged or missing You can order replacement decals from any local Hardee dealer Just ask for part number 15845 To apply the replacement decals Clean the surf...

Страница 7: ...dee by EVH Safety Information LR50148 Long Reach Mower 4 Safety Decals continued Deck Warning Rotating Components Hitch Frame Danger Crushing Hazard Hitch Frame Warning High Pressure Fluid Hazard Hitc...

Страница 8: ...dee by EVH Safety Information LR50148 Long Reach Mower 5 Deck Linkage Deck Linkage 1 st Stage Boom 1 st Stage Boom Warning Pinch Point Deck Blade Rotation Hitch Frame Danger Crushing Hazard Safety Dec...

Страница 9: ...ng Reach Mower 6 Safety Decals continued Deck Danger Keep Clear Danger Electrocution Falling and Crushing Hazard Hitch Frame Deck Danger Exposed Blades 15852 Red Reflector Rear Not Shown Deck Front Re...

Страница 10: ...Breather N Motor Drive Housing C Oil Tank O Rubber Shielding D Return Filter P 2 nd Stage Reach Boom E Swing Cylinder Q 2 nd Stage Cylinder F Hitch Frame R Lift Break Away G Swing Post S 1 st Stage Cy...

Страница 11: ...mp shaft to the PTO connection of your tractor This step may require cutting the standard driveshaft included with the Hardee mower We recommend contacting your local Hardee dealer for assistance Driv...

Страница 12: ...the mower pump powers ALL hydraulic functions A Programmable Processor Refer to Page 25 controls four cylinder functions swing first stage boom lift second stage boom lift and mower deck tilt and one...

Страница 13: ...GREEN LED COMES ON THEN RELEASE DEAD MAN BAR 3 0 HOLD DOWN THE CUTTER HEAD SWITCH ENGINE SHOULD BE SHUT OFF WHILE PUSHING THE LEFT JOYSTICK 1 UP AND THE RIGHT JOYSTICK 2 DOWN FOR 5 SECONDS THE GREEN L...

Страница 14: ...All Fluid Levels Tractor Mower For best results use Hardee hydraulic oil part number 23333 Grease Points Page 15 PTO Shaft Check Grease Page 15 Blade Tightness Page 16 Operating Environment Applicatio...

Страница 15: ...carrier castle nut and both blade bolts for tightness Verify that the gate valve under the oil tank is on The mower is shipped with the gate valve in the off position Danger Before proceeding make sur...

Страница 16: ...figure 3 Caution You will do severe damage to your mower if you allow the boom arm to reach the bottoming out point Figure 3 Caution You must allow for the extra boom travel when mowing in reverse See...

Страница 17: ...me no more than two or three feet in length per pass See fig 5 Unhook and Post Use Care Before unhooking the tractor from your mower always clean the unit thoroughly to remove any grass mud or debris...

Страница 18: ...rious personal injury or death if the PTO accidentally engages First Stage Boom Inject with heavy multi purpose grease There are five grease fittings on the swing post First Stage Boom to Second Stage...

Страница 19: ...reakdown drawing on page 37 for reference Checking the Mower Head Relief Valve The LR50148 is equipped with a mowerhead relief valve that comes pre set from the factory This valve is installed in the...

Страница 20: ...Activate the joystick in the HEAD UP position until the deck cylinder fully retracts Continue to hold the joystick in this position for not more than 5 seconds at a time and have someone read the pre...

Страница 21: ...ft lbs Q Pilot Opp Dir Valve 6 80 ft lbs 2 5 ft lbs R Return Port T S Pump Port P T Deck Motor Pressure Port MP U Deck Motor Return Port MPR NOT SHOWN NOT SHOWN NOT SHOWN NOT HITCH FRAME WIRING HARNE...

Страница 22: ...A B C D K J I H G F E O P Q 19 8A1 8A2 5B1 5B2 5C1 5C2 5D1 5D2 FV 8099 4A 4B 4C 4D M U R S L T N CONTROL VALVE PORT SCHEMATIC LR50148 Long Reach Cutter Section 5 Maintenance Hardee by EVH Guage Port...

Страница 23: ...1st Stage Up 5B1 B Top White C17 Up N 1st Stage Down 5B2 B Bottom White C16 Down S 2nd Stage Down 5C1 C Top White C12 Down S 2nd Stage Up 5C2 C Bottom White C11 Up N Deck Down 5D1 D Top White C15 Left...

Страница 24: ...Blade Holder Torque to Spec on Blade Holder Breakdown Blade Holder Nut Torque to Spec on LR50148 Parts Breakdown Spindle Bolts Spindle To Deck Main Frame And Deck Bolts Daily Or 10 Hours Rubber Shiel...

Страница 25: ...etting Check Relief Valve Setting Refer To Pages 18 19 Proportional Valve Repair Replace Relief Valve Check for trash or Replace Poppet Valve in Motor Check Replace Poppet valves in motor Pump Whines...

Страница 26: ...nside Cigarette Lighter Plug Replace Fuse Filter Gauge Is In The Red At All Times Filter Restricted Repair Replace Filter Bad Gauge Repair Replace Gauge Hydraulic Oil Too Heavy For Region Or Climate R...

Страница 27: ...wires 32 Proportional Unloader Output Open or Short Circuit Check valve coil and wires 33 Head Down Swing Right Output Open or Short Circuit Check valve coil and wires 34 Head Up Swing Left Valve Outp...

Страница 28: ..._________________________________________________________________ ___________________________________________________________________________________ Section 6 Troubleshooting Hardee by EVH LR50148 Lo...

Страница 29: ...26...

Страница 30: ...Section 6 Hardee by EVH Troubleshooting LR50148 Long Reach Mower 27...

Страница 31: ...In Diameter Mowing Width 48 Deck Height 8 1 8 Deck Thickness 10 Gauge Driveline Category 3 Driveline Protection Hydraulic Relief Valve Hitch Standard Hitch Category 2 Or 3 Quick Hitch Motor Hydraulic...

Страница 32: ...845 79 15845 11 1 WARNING DECAL KIT 15845 80 15845 15 1 DANGER DECAL KIT 15845 81 15845 16 2 DANGER DECAL KIT 15845 82 15845 9 1 WARNING DECAL KIT 15845 83 15852 2 Red Reflector Decal 84 15853 2 Yello...

Страница 33: ...ess Otherwise Specified Dimensions in are in Millimeters REV CHANGE BY DATE ECN IR INITIAL RELEASE T B B 10 23 15 1635 A Stand Weldment Replaced 23160 was 23038 T B B 1 19 16 1620 B Pump 15240 Has Cha...

Страница 34: ...pple 32 13902 8 STRAIGHT 6 M JIC X 8 M ORB 33 13974 1 16 M JIC X 16 M NPT 90 Deg Elbow 34 15466 2 Tubing Insert 3 1 2 Sqr X 11 35 15845 15 1 DANGER DECAL KIT 15845 36 15845 16 1 DANGER DECAL KIT 15845...

Страница 35: ...16 1620 B Pump 15240 Has Changed To Pump 16705 T B B 12 14 16 1672 Cylinder 10448 Has Changed To Cylinder 16747 T B B 1 16 17 1655 C Cylinder 15928 Has Changed To Cylinder 16750 Cylinder 10454 Has Cha...

Страница 36: ...nd Weldment 18 25724 2 WELDMENT Cylinder Pin 19 25930 1 ASSEMBLY Hitch Frame LR50160 LR50148 Item Part Number Qty Description A 10092 1 HEX BOLT 5 8 X 2 GR 5 PLATED B 10204 4 FLAT WASHER 1 2 Plated US...

Страница 37: ...16751 1 CYLINDER 4 X 24 TIE ROD Long Rod LR 10 16845 1 Cylinder 4 X 24 With 2 0 Rod 11 23280 1 WELDMENT Cylinder Breakaway 12 23294 1 1st Stage Boom 13 23349 1 Outer Hose Guard Weldment 14 23352 1 Inn...

Страница 38: ...ivot Sleeve 10 23131 1 End Cap Weldment 11 23287 2 Boom To Deck Bracket Weldment 12 23290 2 WELDMENT Boom to Deck Bracket 21 13 23292 1 PIN WELDMENT 1 x 5 LG 14 23310 1 2nd Stage Boom 15 23345 1 Head...

Страница 39: ...Body SET OF 2 23 15255 2 Hose Clamp Cover Plate 24 15338 1 Danger Decal Exposed Blades 25 15481 1 Slotted Hex Nut 1 1 4 18UNEF 26 15845 1 1 DANGER DECAL KIT 15845 27 15845 10 1 WARNING DECAL KIT 15845...

Страница 40: ...NING DECAL KIT 15845 37 15845 11 1 WARNING DECAL KIT 15845 38 15845 15 1 DANGER DECAL KIT 15845 39 15845 16 1 DANGER DECAL KIT 15845 40 15845 9 1 WARNING DECAL KIT 15845 41 15910 46 HOSE SLEEVE 42 160...

Страница 41: ...C Cylinder 15928 Has Changed To Cylinder 16750 Cylinder 10454 Has Changed To Cylinder 16751 T B B 2 3 17 1675 D 16845 REPLACED 16750 Hyd Cylinder V A M 8 11 17 1686 D 25925 DWG NO Blade Hydraulics Oi...

Страница 42: ...tion Key Part No Description 1 N A Housing 8 16480 Set Screw 2 N A Shaft 9 16491 Lip Seal Output 3 15952 Cup 10 16488 Seal Protector 4 15953 Bearing 11 16580 Blade Hub 5 16492 Washer w tang 12 15481 N...

Страница 43: ...40...

Страница 44: ...41...

Страница 45: ...42...

Страница 46: ...43...

Страница 47: ...44...

Страница 48: ...al away from the paper backing Press firmly onto the clean surface Squeeze out any air pockets using a straight edge Logo Decals If the original decals applied to your mower at the factory become worn...

Страница 49: ...46 Section 8 Replacement Parts...

Страница 50: ...6857 6 27 18 47...

Страница 51: ...Description 301 15579 Push Pin complete 305 16708 1 3 8 21 yoke w swell pin cat 4 302 15900 1 3 8 21 spline yoke tractor end 16765 Swell Pin Kit For 16708 303 11437 Cross Kit 306 15804 Shield bearing...

Страница 52: ...bolt torque are not applicable in cases where bolts are used as a pin like device holding together two or more movable objects and keeping them from spreading apart Clamping Torque Being dependent upo...

Страница 53: ...70 297 420 567 243 474 668 402 370 705 995 1343 378 721 1019 1376 536 890 1444 1950 747 1241 2012 2716 1007 1672 2712 3661 1322 2194 3557 4802 1 14 280 973 1 3 8 12 746 2257 1 1 2 12 979 2962 1 1 8 12...

Страница 54: ...e implement made without the written authorization of the manufacturer will render this warranty void Tampering with or removing the factory installed hour meter will void this warranty This warranty...

Страница 55: ...NOTES...

Страница 56: ...EVH MANUFACTURING COMPANY LLC 4895 RED BLUFF ROAD LORIS SC 29569 PHONE 843 756 2555 OR 1 888 990 2555 WWW HARDEEBYEVH COM INFO HARDEEBYEVH COM...

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