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19
TROUBLE:
CAUSE/SOLUTION
Machine will not turn on
Check cords and wiring in the plug. Check cir-
cuit breaker. Contact Everlast Technical Sup-
port to check and replace main unit fuse.
Machine runs, but will not weld in
either mode. Red LED is on.
Check for sound work clamp connection.
Make sure work/Torch cable is securely fas-
tened to DINSE connector. Reset main power
switch if overcurrent light is on after cool down
period. Contact Technical Support.
Arc has difficulty establishing,
welding rod sticking
Wet welding rods. Too low of amperage. Too
high of amperage. Use fresh rods. Adjust
amps. Wrong polarity.
Welding rod is rapidly consumed.
Too small of welding rod. Too high of amper-
age setting. Wrong polarity.
Tungsten is rapidly consumed.
No/low gas flow. Wrong torch polarity (+).
Open gas valve, readjust flow meter.
Change polarity so torch is in negative (-).
Scratch starting. For 140ST use only lift start
technique. 200/300 results in more wear be-
cause lift sta
Porosity of the Weld. Discolored
weld color. Too much spatter.
Additional TIG symptom: Tungsten
is discolored.
Stick: Too long of arc length. Too high of
amps.
TIG: Same as above/ Low flow rate of shielding
gas. Too short of post flow period. Wrong TIG
cup size.
Weld quality is poor, unstable arc.
Weld is dirty/oxidized.
Clean paint/rust from weld. Make sure work
clamp has good contact. Too low of amps/Too
large of tungsten. Incorrect wiring of welder.
Tungsten (TIG) is poorly ground/contaminated.
LED illuminates yellow/green or
red. Machine runs, but no weld
power.
Duty cycle exceeded. Allow machine to cool.
Reset main power switch after full cool down
period. Make sure fan is not blocked. Overcur-
rent (red). Check circuits for over/under volt-
age. Dirty power from generator. Internal fault.
Slight whine or squeal to arc or to
welder while turned on.
Normal. Sound may vary.
Circuit breaker trips. Internal
Fuse blown.
Wiring fault. Too small of wire or circuit break-
er. Welder internal short. Contact Everlast
Technical Support before resuming use.
Trouble shooting
Section 3
Содержание POWERARC 140ST
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