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GENERAL OPERATION  

 

 

DC TIG INSTRUCTIONS (Steel and Stainless

 

1.  Set the operation mode switch (switch 4 on page 4) to TIG.  
 

2.  Set your amperage (switch 6 on page 4)  to your desired welding amperage. 

 
3.  Set the argon regulator (15-20cfh). 
 
4.   Set the pre/post flow switch to 2.5 seconds or 5 seconds.  5 seconds for thicker steel. 
 
5.   Hook your ground clamp to the work piece. 
 
6.  Switch ON the welding unit (switch 3 on page 4). 
 

7.   Press the torch switch or optional foot pedal, am electromagnetic valves will click on, HF electricity should 

be auditable and gas output presents.  
 

Note:  When  starting  with  a  new  TIG  session,  press  the  switch  on  the  welding  torch  for  several  seconds  to 
completely fill the hose with argon gas (purging any air out).  At this point you are ready to weld.  After weld-
ing; the post gas output continue for several seconds to protect the weld.  

 

8.   

If using the 

optional foot pedal controller

.  Adjust the welding AMPS on the front panel to 0.  The welding 

amperage will be adjustable with the pedal controller.  

 
9.   The distance between tungsten and work pieces should be in the range of  2mm to 4mm (1/8” to 1/4”).  

Press the switch of welding torch, you will hear and see HF electricity between the tungsten and work pieces.  

Start your puddle and use your filler rod to fill it. 

 

MMA/Stick welding (AC or DC) 
 

1.  Set the mode to MMA. 

 

2.  Connect the MMA torch as mentioned on page 4 section 2 
 

3.    Set your AMPS as desired (for the thickness of your work pieces) 

 
4.    Turn on the MAIN power, no other settings are required, you are ready to stick weld. See the “about welding” sec-

tion for more details and learning how to strike your arc. 

 

 

  

 

USERS

MANUAL EVERLAST CT-D series 

 

 

 

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Содержание CT416

Страница 1: ...AST PRODUCTS OWNER S MANUAL Everlast CT416 518 630D DC TIG MMA Welder with Plasma Cutter www everlastgenerators com Email everlast_inc hotmail com Phone 650 588 8588 x201 Support www everlastgenerator...

Страница 2: ......

Страница 3: ...d the instruction manual carefully before the installation and operation of this product The contents of this manual may be revised without prior notice and without obligation This instruction manual...

Страница 4: ...gloves while welding or cutting The operator should keep the working piece insulated from themselves at all time Smoke and Gases generated while welding or cutting can be harmful to your health Avoid...

Страница 5: ...size and weight of the main components transformers The application of PWM Pulse Width Modulation technology enables the concentra tion and stability of the output current AMPS and with much more prec...

Страница 6: ...modes mentioned above the fast plug on the black ground clamp cable needs to be plugged into 2d socket on the front panel and turn it in the clockwise direction Then the ground clamp connects to your...

Страница 7: ...is always available for the operation plasma or TIG you are working with Connect the Argon gas supply for TIG or compressed air for plasma Make certain the connec tion and pressure is correct see abou...

Страница 8: ...At this point you are ready to weld After weld ing the post gas output continue for several seconds to protect the weld 8 If using the optional foot pedal controller Adjust the welding AMPS on the fro...

Страница 9: ...l ventilated area Safety Tips 2 1 Ventilation This cutting equipment is small sized compact in structure and has excellent performance in amper age output The fans are only to extract heat generated b...

Страница 10: ...the normal per formance and service life of your unit 2 2 If you ever over heat If a sudden ever occurs while using this equipment and the O C light turns one Stop cutting or welding and allow the fa...

Страница 11: ...erlast sells large packs of consumables at a very low price On the TIG check and sharpen your tungsten as needed see about welding Be careful not to drop the torches as the ceramic cups can crack or b...

Страница 12: ...cord 2 Correct voltage issue 3 Contact your Everlast dealer Can not weld or cut but the power light is on and display is working 1 Low voltage on the main power 2 HF circuit is not running right 1 Che...

Страница 13: ...d shield General items for welding General tools you will need slag chipping hammer for MMA a stainless steel wire brushes a grinder files C clamps You will find other tools you need as you learn You...

Страница 14: ...at the welding store Along with the longer back cap there are ceramic cups pink of varying sizes 5 7 to output the shielding Argon gas The larger the cup the better unless you are doing small gauge fl...

Страница 15: ...r wire to either terminal When wiring a 110VAC unit for 110VAC operation wire the ground first as with the 220VAC then the other two wires to the remaining two terminals on the 110VAC plug The unit wi...

Страница 16: ...VERLAST welders have a brown hot blue neutral and green ground On the dual voltage units the brown is the black and blue is the white But make sure you have a dual voltage unit if you want to run on 1...

Страница 17: ...e tung sten electrode and how to sharpen the end of the electrode USERS MANUAL EVERLAST CT D series 15 This is how the torch looks once you have it assembled The tungsten is about 1 8 to 1 4 out from...

Страница 18: ...Welding store what they like USERS MANUAL EVERLAST CT D series 16 With this unit you will use the RED tips 2 thoriated for steel and stainless The green in the picture are for use with the Super P se...

Страница 19: ...Q that will grow as questions come into our technical support group We will make updates to it on an on going bases We will have updates on the everlastgenerators com website via a link Please send an...

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