4
Operating Instructions
Safety Switch NZ.H/P
Correct use
Safety switches series NZ are interlocking devices
without guard locking (type 1). The actuator is
uncoded (e.g. dog). In combination with a movable
guard and the machine control, this safety compo-
nent prevents dangerous machine functions from
occurring while the guard is open. A stop command
is triggered if the guard is opened during the dan-
gerous machine function.
This means:
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Starting commands that cause a dangerous ma-
chine function must become active only when the
guard is closed.
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Opening the guard triggers a stop command.
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Closing a guard must not cause automatic starting
of a dangerous machine function. A separate start
command must be issued. For exceptions, refer to
EN ISO 12100 or relevant C-standards.
Devices from this series can be used as safe position
encoders.
Before the device is used, a risk assessment must
be performed on the machine, e.g. in accordance
with the following standards:
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EN ISO 13849-1
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EN ISO 12100
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IEC 62061
Correct use includes observing the relevant require-
ments for installation and operation, particularly
based on the following standards:
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EN ISO 13849-1
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EN ISO 14119
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EN 60204-1
Important!
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The user is responsible for the proper integration
of the device into a safe overall system. For this
purpose, the overall system must be validated,
e.g. in accordance with EN ISO 13849-2.
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If the simplified method according to section 6.3
of EN ISO 13849-1:2015 is used for determining
the Performance Level (PL), the PL might be re-
duced if several devices are connected in series.
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Logical series connection of safe contacts is
possible up to PL d in certain circumstances.
More information about this is available in
ISO TR 24119.
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If a product data sheet is included with the prod-
uct, the information on the data sheet applies
in case of discrepancies with the operating
instructions.
Safety precautions
WARNING
Danger to life due to improper installation or due
to bypassing (tampering). Safety components fulfill
a personnel protection function.
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Safety components must not be bypassed,
turned away, removed or otherwise rendered
ineffective. On this topic pay attention in partic-
ular to the measures for reducing the possibility
of bypassing according to EN ISO 14119:2013,
section 7.
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Mounting, electrical connection and setup only
by authorized personnel possessing special
knowledge about handling safety components.
Function
The devices are used for positioning and control
applications in mechanical and systems engineering.
The switching element is actuated via a lever arm.
The safety contacts are positively opened in this
Switching states
The detailed switching states for your switch can
be found in Fig. 5. All available switching elements
are described there.
Mounting
NOTICE
Device damage due to improper mounting and
unsuitable ambient conditions
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Safety switches and actuators must not be used
as an end stop.
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Observe EN ISO 14119:2013, sections 5.2 and
5.3, for information about mounting the safety
switch and the actuator.
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Observe EN ISO 14119:2013, section 7, for
information about reducing the possibilities for
bypassing an interlocking device.
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Protect the switch head against damage.
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The actuator (lever arm) must be positively
mounted to the actuating shaft. The polygon
drives on the actuator and actuating shaft must
engage with each other (see Fig. 2).
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To ensure correct operation, the trip dogs must
be fitted so that the actuator is deflected by at
least an angle of
45°
+5°
(achievement of the
stipulated contact opening, see Fig. 8 and Fig. 9).
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The specified IP degree of protection is applica-
ble only if the housing screws, cable entries and
plug connectors are properly tightened. Observe
the tightening torques.
Important!
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To prevent the actuating element from bouncing,
the dog must run out gradually (see Fig. 1).
α
α
α
Fig. 1: Dog shape
Adjustment options
Vertical actuator adjustment 8 x 45°
(positive mounting)
45°
90°
Example:
Fig. 2: Vertical actuator adjustment
Horizontal adjustment 4 x 90°
Fig. 3: Horizontal adjustment
1. Remove the screws from the actuating head.
2. Set the required direction.
3. Tighten the screws with a torque of 1.2 Nm.
Switching direction change with lever arm
actuation
Left/right
Right
Left
switching switching switching
(default setting)
Fig. 4: Changing the switching direction
Electrical connection
WARNING
Loss of the safety function due to incorrect
connection.
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Use only safe contacts ( ) for safety functions.
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Strip the insulation from the ends of the individ-
ual wires over a length of 6
±1
mm to ensure a
reliable contact.
Use of the safety switch as an interlocking
device for personnel protection
At least one contact must be used. This signals
the position of the guard (for terminal assignment,
see Fig. 7).
The following information applies to devices
with plug connector:
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Check that the plug connector is sealed.
The following information applies to devices
with cable entry:
1. Use a suitable tool to open the desired inser-
tion opening.
2. Fit the cable gland with the appropriate degree
of protection.
3. Connect and tighten the terminals with 0.5 Nm
(1 Nm for ES511) (for terminal assignment,
see Fig. 7).
4. Check that the cable entry is sealed.
5. Close the switch cover and screw in place
(tightening torque 1.2 Nm).
Function test
WARNING
Fatal injury due to faults during the function test.
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Before carrying out the function test, make sure
that there are no persons in the danger zone.
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Observe the valid accident prevention regula-
tions.
Check the device for correct function after installa-
tion and after every fault.
Proceed as follows:
Mechanical function test
The actuating element must move easily. Close the
guard several times to check the function.